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Related Manuals for LS tractor LL1101
Summary of Contents for LS tractor LL1101
- Page 1 INNOVATIVE TECHNOLOGY PARTNER LS LOADER OPERATOR MANUAL OPERATOR MANUAL SERVICE MANUAL LL1101 NON-SELF LEVELING TYPE TRACTOR Model • MT122, MT125 PO Box 70, Battleboro, NC 27809 Tel : 252-984-0700 Fax : 252-984-0701 www.lstractor.com www.lstractorusa.com FT650-MEN00 P/NO Revision :07...
- Page 2 WARRANTY CONDITIONS Warranty Coverage : LS Mtron Tractor Division, herein referred to as LS Mtron, undertakes to replace or repair any part of a LS loader where damage has been proven to be caused by defects in material or workmanship. This Warranty is valid for a period of 1 year from the date of the original retail sale.
- Page 3 PLEASE NOTE : Make sure all potential operators of the this equipment review this manual and all safety messages contained within This safety symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.
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Page 4: Table Of Contents
Table of Contents ▣ Safety Precautions ▣ Safety Decals ▣ Loader Specifications ▣ Introduction ▣ Tractor Preparation ▣ Loader Operation ▣ Ballast Weight Requirements ▣ Loader Removal ▣ Loader Mounting ▣ Lubrication and Maintenance ▣ Trouble Shooting ▣ Hydraulic System Schematic ▣... -
Page 5: Safety Precautions
SAFETY PRECAUTIONS Most tractor and/or loader equipment accidents can be avoided by following simple safety precautions. The safety information given in this manual does not replace safety codes, insurance requirements, federal, state, and local laws. Make sure your machine has the correct equipment required by your local laws and regulations. - Page 6 SAFETY PRECAUTIONS SAFETY PRECAUTIONS PREPERATION ▶ Move the wheels to the tractor manufacturer's widest recommended settings to increase stability. For better stability, always use a tractor equipped with a wide front axle, never use a tractor equipped ▶ with a tricycle type front axle. ▶...
- Page 7 SAFETY PRECAUTIONS SAFETY PRECAUTIONS LARGE HEAVY OBJECTS Never use loader for handling large heavy objects, such as large round or rectangular bales, logs, and ▶ oil drums unless loader is equipped with attachment that is designed to handle such objects. ▶...
- Page 8 SAFETY PRECAUTIONS SAFETY PRECAUTIONS When using remote hydraulic tractor valves on some tractors, the loader lift and dump cylinders will ▶ continue moving unless the valve handle/handles are manually returned to neutral, or until relief pressure is reached at the ends of piston strokes. Observe the bucket or attachment movement and maintain control with valve handle/handles.
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Page 9: Safety Decals
SAFETY DECALS Safety Decal Loacations Important: Warning decal 3102E-00117, 3103E-00026 located on the right hand Mid-mount and Warning Decal 3102E-00118, 3102E-00119, located on the loader left hand Mid-Mount are visible when getting on tractor. Care of Safety Decals. ▶ Keep safety decals clean and free of obstructing material. ▶... -
Page 10: Loader Specifications
LOADER SPECIFICATION * Specifications shown are based on ASAE Standards. * Specifications and design are subject to change without prior notice. Loader Model : LL1101 Tractor Model : MT122, MT125 Bucket Leveling : Non-Self level type 0.98:1 Loader Ratio A. Maximum lift height to pivot pin 1,830 mm 72.0 "... -
Page 11: Introduction
LH(left hand) inside of front area of boom. The serial number should be recorded on the Delivery and Registration form and also below for your reference. LS Mtron LL1101 Loader Serial Number Information LOADER SERIAL NUMBER DATE PURCHASED DEALER NAME AND TELEPHONE NUMBERᆥ... -
Page 12: Tractor Preparation
TRACTOR PREPARATION Rear Counterweight CAUTION: CAUTION: recommended rear tire liquid Certain specific conditions may not weight, rear wheel or rear ballast for permit safe use of loader at loader increased stability. rating or may require more careful restricted operation at the rated load. CAUTION: Do not exceed the manufacturer's rating Refer... -
Page 13: Loader Operation
LOADER OPERATION CAUTION: 5. Don't hurry the learning process or take the The tractor/loader should only be unit for granted. Ease into it and become operated with all safety equipment familiar with your new loader and tractor. properly installed. CAUTION: When lowering a heavy load, ▶... - Page 14 LOADER OPERATION CAUTION: Operate controls only when seated in CAUTION: the operator's seat. Stop the loader arms gradually when lowering or lifting. ▶ Loading Bucket For the most efficient loading, slowly drive WARNING: the tractor straight into the material to be A loaded Bucket should be transported in a low loaded and increase speed only after contact position at low ground speeds.
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Page 15: Ballast Weight Requirements
BALLAST WEIGHT REQUIREMENTS ▶ Recommended ballasting/counterbalance weights WARNING Roll-over hazard! Before operating a tractor with loader, ballast the tractor-loader combination so that a minimum of 25 percent of the total weight is on the rear wheels and/or hitch, with the rated load in the bucket. -
Page 16: Loader Removal
LOADER REMOVAL CAUTION: Never park loader without bucket attached to the loader. CAUTION: Never allow weight of tractor to be put on parking leg when removing loader. ▶ Park the tractor and loader on hard level surface. ▶ Raise the boom until the bucket is about 2 feet off the ground. -
Page 17: Loader Mounting
LOADER MOUNTING CAUTION: Never allow weight of tractor to be put on ▶ Move the tractor forward to put the post parking leg when mounting loader. into the mounting frame. Stop the tractor ▶ Carefully drive the tractor into the loader to a position where hydraulic... -
Page 18: Lubrication And Maintenance
LUBRICATION AND MAINTERNANCE CAUTION: CAUTION: Do not perform and service or maintenance Do not stand or walk under a raised loader. Operations with loader raised off the ground. Accidental movement of control lever or leak in For additional access to tractor components hydraulic system could cause mainframe to drop, remove loader. - Page 19 LUBRICATION AND MAINTERNANCE ITEM SERVICE SERVICE INTERVAL Hydraulic System Oil Level Check Daily/10 hours As specified in Tractor Hydraulic System Oil/Filter Replace Operator's Manual Tire Inflation Check Weekly/50 hours Loader Pivot Points Lubricate Daily/10 hours Loader Hydraulic Lines, Hoses, Check for leaks, wear Daily/10 hours Connections Check for seepage, service...
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Page 20: Trouble Shooting
TROUBLE SHOOTING This Trouble Shooting Chart is provided for reference to possible loader operational problems. Determine the problem that best describes the operational problem being experienced and eliminate the possible causes as listed by following the correction procedures. PROBLEM POSSIBLE CAUSE CORRECTION Low hydraulic fluid level. - Page 21 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Low hydraulic fluid level. Check and replenish hydraulic fluid. Allow hydraulic system to warm up to operating Cold hydraulic fluid. temperature. Engine R.P.M. too Increase engine speed to obtain satisfactory slow(hydraulic pump loader operation. R.P.M.
- Page 22 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE CORRECTION A low hydraulic fluid to warm up to operating Cold Hydraulic Fluid. temperature. Excessive load in bucket. Weight exceeds specified Reduce load. loader capacity. System relief valve squeals. Relief valve setting Check and reset valve setting as needed. below specifications.
- Page 23 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Allow hydraulic fluid to warm up to operating Cold hydraulic fluid. temperature. Engine R.P.M. too slow. Increase engine R.P.M. Low hydraulic fluid Refer to Tractor Operator's Manual for service Hydraulic pump capacity supply. recommendations. inadequate.
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Page 24: Hydraulic System Schematic
HYDRAULIC SYSTEM SCHEMATIC AUXILIARY HYDRAULIC VALVE PACKAGE - 23 -... -
Page 25: Torque Tightening Chart
TORQUE TIGHTENING CHART MINIMUM HARDWARE TIGHTENING TORQUES IN FOOT POUNDS (NEWTON-METERS) FOR NORMAL ASSEMBLY APPLICATIONS Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware : SAE or SAE hardware and Metric for metric hardware. -
Page 26: Parts Iilustrations
PART ILLUSTRATIONS GENERAL INFORMATION Illustrations The individual parts in their normal relationship to each other. Reference numbers are used in the illustrations. These numbers correspond to those in the "Number" column and are followed by the quantity required and description. Directional Reference "Right hand"... -
Page 27: Mounting Frame Assembly
MOUNTING FRAME ASSEMBLY LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40373769 FT605-11100-01 MOUNTING FRAME-LH 40373770 FT605-11200-01 MOUNTING FRAME-RH 40369945 FT605-11300-02 GRILL GUARD 40228616 10191-M1205-40 HEX.BOLT-HT, M12-1.75P 40L 40228642 10316-M1200 WASHER-SPRING, M12 - 26 -... -
Page 28: Boom Assembly
BOOM ASSEMBLY - 27 -... - Page 29 BOOM ASSEMBLY LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40358353 FTE75-11100 BOOM W.A. 40358354 FTE75-11200 LINK W.A. 40358355 FTE75-11300 LINK-OUTER LH 40358356 FTE75-11400 LINK-INNER LH 40358357 FTE75-11500 LINK-OUTER RH 40358358 FTE75-11600 LINK-INNER RH 40358359 FTF61-16201 STAND 40358360 FTE75-00001 STAND FOOT 40358361 FTE75-00002 CROSS COVER...
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Page 30: Hydraulic Components (Old)
HYDRAULIC COMPONENTS (OLD) (S/N ~200214216) - 29 -... - Page 31 HYDRAULIC COMPONENTS (OLD) (S/N ~200214216) LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40358370 802L1-F76P2-62 NIPPLE, 9/16-18UNF,HOSE x PF1/4,O-RING 90˚ 40230701 81301-BP011 O-RING, 1BP11 40273704 802H1-F75F7-50 NIPPLE, H-TYPE 9/16-18UNF,HOSE 40228721 80420-T3360 QUICK COUPLER, PT3/8 FEMALE 40228722 8043B-03300 DUST PLUG, 3/8" MALE BLUE 40228725 8043Y-03300 DUST PLUG, 3/8"...
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Page 32: Hydraulic Components (New)
HYDRAULIC COMPONENTS (NEW) - 31 -... - Page 33 HYDRAULIC COMPONENTS (NEW) LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40358370 802L1-F76P2-62 NIPPLE, 9/16-18UNF,HOSE x PF1/4,O-RING 90˚ 40230701 81301-BP011 O-RING, 1BP11 40273704 802H1-F75F7-50 NIPPLE, H-TYPE 9/16-18UNF,HOSE 40228721 80420-T3360 QUICK COUPLER, PT3/8 FEMALE 40228722 8043B-03300 DUST PLUG, 3/8" MALE BLUE 40228725 8043Y-03300 DUST PLUG, 3/8"...
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Page 34: Quick Attach Assembly(Optional)
QUICK ATTACH ASSEMBLY(OPTIONAL) LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 1-17 40510085 FTQB4-10000 QUICK ATTACH GROUP, COMPACT TYPE 40386970 FTQB4-10100 QUICK ATTACH, COMPACT TYPE 40386963 FTQB4-10001 LEVER LH 40420723 FTQB4-10001-01 LEVER LH 2019.11.01~ 40386964 FTQB4-10002 LEVER RH 40420724 FTQB4-10002-01 LEVER RH 2019.11.01~ 40386973 FTQB4-10003... -
Page 35: Bucket Assembly
DUAL BUCKET ASSEMBLY LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40386958 FTB01-50800 BUCKET W.A., 50" PIN TYPE(LIGHT DUTY) 40386969 14123-25189-N PIN ASS'Y, Ø25-189L 40435691 14124-25189-N PIN ASS'Y, Ø25-189L 2020.08.01~ 40388881 14512-24037-01 SPACER, Ø45-37L 40228656 14021-10000 PIN-RING, Ø10 40228633 1021M-M2404 NUT-SELFLOCK, M24-1.5P 2020.08.01~ - 34 -... -
Page 36: Boom Cylinder(Lh)
BOOM CYLINDER(LH) LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40358380 22K409 BOOM CYLINDER ASS'Y LH ∅45x∅30x510L(340ST) 40358383 22K409-T TUBE ASS'Y 40358384 22K409-R ROD ASS'Y 40358385 IC45-3050 ROD COVER, ∅45x∅30x50L 40358386 PI45-2028 PISTON, ∅45x∅20x28L 40358387 NTP0-M018-D U-NUT, M18x1.5P 40228765 DSSD-R030 DUST SEAL SDR 30x38x5/6.5 40228883 UPSK-Y030... -
Page 37: Boom Cylinder(Rh)
BOOM CYLINDER(RH) LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40358381 22K410 BOOM CYLINDER ASS'Y RH ∅45x∅30x510L(340ST) 40358391 22K410-T TUBE ASS'Y 40358392 22K410-R ROD ASS'Y 40358385 IC45-3050 ROD COVER, ∅45x∅30x50L 40358386 PI45-2028 PISTON, ∅45x∅20x28L 40358387 NTP0-M018-D U-NUT, M18x1.5P 40228765 DSSD-R030 DUST SEAL SDR 30x38x5/6.5 40228883 UPSK-Y030... -
Page 38: Bucket Cylinder(Lh) (Old)
BUCKET CYLINDER(LH) (OLD) (S/N ~200214216) LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40358379 22K408 BOOM CYLINDER ASS'Y LH ∅45x∅30x510L(340ST) 40358393 22K408-T TUBE ASS'Y 40358394 22K408-R ROD ASS'Y 40358395 IC40-2550 ROD COVER, ∅40x∅25x50L 40358396 PI40-1828 PISTON, ∅40x∅18x28L 40358397 NTP0-M016-D U-NUT, M16x1.5P 40358398 DSSD-R025 DUST SEAL SDR 25x33x4.5/6... -
Page 39: Bucket Cylinder(Lh) (New)
BUCKET CYLINDER(LH) (NEW) LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40425804 22K412 BOOM CYLINDER ASS'Y LH ∅45x∅30x510L(340ST) 40431410 22K412-T TUBE ASS'Y 40431409 22K412-R ROD ASS'Y 40358395 IC40-2550 ROD COVER, ∅40x∅25x50L 40358396 PI40-1828 PISTON, ∅40x∅18x28L 40358397 NTP0-M016-D U-NUT, M16x1.5P 40358398 DSSD-R025 DUST SEAL SDR 25x33x4.5/6 40358399... -
Page 40: Bucket Cylinder(Rh) (Old)
BUCKET CYLINDER(RH) (OLD) (S/N ~200214216) LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40358378 22K407 BOOM CYLINDER ASS'Y RH ∅45x∅30x510L(340ST) 40358806 22K407-T TUBE ASS'Y 40358807 22K407-R ROD ASS'Y 40358395 IC40-2550 ROD COVER, ∅40x∅25x50L 40358396 PI40-1828 PISTON, ∅40x∅18x28L 40358397 NTP0-M016-D U-NUT, M16x1.5P 40358398 DSSD-R025 DUST SEAL SDR 25x33x4.5/6... -
Page 41: Bucket Cylinder(Rh) (New)
BUCKET CYLINDER(RH) (NEW) LS PART.NO PART.NO DESCRIPTION I.C SERIAL OR DATE 40425805 22K411 BOOM CYLINDER ASS'Y RH ∅45x∅30x510L(340ST) 40431408 22K411-T TUBE ASS'Y 40431407 22K411-R ROD ASS'Y 40358395 IC40-2550 ROD COVER, ∅40x∅25x50L 40358396 PI40-1828 PISTON, ∅40x∅18x28L 40358397 NTP0-M016-D U-NUT, M16x1.5P 40358398 DSSD-R025 DUST SEAL SDR 25x33x4.5/6 40358399... -
Page 42: Decals
DECALS CAUTION : Read and refer to the Tractor Operation Manual or Decals on the Tractor. and Loader Decals on as shown. ② ⑥ ③ ⑥ ⑨ ⑤ ④ ⑥ ⑩ ⑧ ① ⑦ ⑤ Refer to category "Safety decals" - 41 -... - Page 43 DESCRIPTION I.C SERIAL OR DATE 40358808 3102E-00117 DECAL-WARNING 40358809 3102E-00119 DECAL-WARNING 40358810 3102E-00118 DECAL-WARNING 40368878 3104E-00016 NAME PLATE 40395518 3101E-00494 DECAL-MODEL-LL1101 40358812 3101E-00227 DECAL-LS LOGO 40358813 3103E-00026 DECAL-WARNING 40358814 3103E-00027 DECAL-JOYSTICK 40375458 3102E-00088 ROLLBACK-WARNING 40376314 3103E-00028 LEVEL INDICATOR DECAL - 42 -...
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Page 44: Loader Installation
LOADER INSTALLATION ◈ Position the loader on a hard level surface. The more level the surface the easier the loader is to install. ▶ IMPORTANT: Do not tighten any hardware until all components are attached onto the tractor. CAUTION: Lift and support all loader components safely. ▶... - Page 45 LOADER INSTALLATION ▶ Install Grille Guard ▶ Hose Guide (1) Grille - 1EA (4) Hose Guide - 1EA (2) Hex. Bolt M12-1.75P 40L - 4EA (5) Hex. Bolt M14-2.0P 30L - 1EA (3) Washer Spring M12 - 4EA (6) Washer Plain M14 - 1EA (7) Washer Spring M14 - 1EA (8) Hex Nut M14-2.0P - 1EA Verify that all mounting kit hardware has been torqued as specified before installing loader.
- Page 46 LOADER INSTALLATION Post Loader Mounting Frame Install Boom Ass'y. ▶ Hang the groove on the pin located on Mounting Frame. - 45 -...
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Page 47: Service Manual
SERVICE MANUAL(CYLINDERS) BOOM CYLINDER ① Nut ② Piston ③ Cylinder Tube ④ Cylinder Head ⑤ Piston Rod Boom cylinder consists of a nut(①), piston(②), cylinder tube(③), cylinder head(④), piston rod(⑤) and other parts as shown in the figure above. They are single-rod double acting cylinder in which the reciprocating motion of the piston... - Page 48 SERVICE MANUAL(COMPONENTS) Bucket and Bucket cylinders 1. Remove the bucket pins② and remove the bucket①. 2. Disconnect the hydraulic hoses from the bucket cylinders③. 3. Remove the lower pins④ and upper pins⑤ and remove and bucket cylinders③. (When reassembling) - When installing the bucket cylinders③, the hydraulic ports should face inside and be careful of the direction of grease fitting-upper side.
- Page 49 SERVICE MANUAL(COMPONENTS) Piston rod 1. Drain hydraulic oil from the cylinder, and secure the tube end of the cylinder in a vise. 2. Remove the cylinder head① with the hook spanner wrench ④. 3. Pull out the piston rod assembly② from the cylinder tube③.
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