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ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ
SUPER HEATLESS AIR DRYER
Please
read
●
carefully
before
particularly the section describing safety．
Retain this instruction manual with the
●
product for further consultation whenever
necessary．
ＳＭ−１３０２４−Ａ
SHD3025
SHD3045
SHD3075
SHD3100
SHD3125
SHD3150
SHD3200
SHD3240
this
instruction
using
this
DEC-21 12th edition
ＣＫＤ Corporation
manual
product,
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Summary of Contents for CKD SHD3025
- Page 1 ＳＭ−１３０２４−Ａ ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ SUPER HEATLESS AIR DRYER SHD3025 SHD3045 SHD3075 SHD3100 SHD3125 SHD3150 SHD3200 SHD3240 Please read this instruction manual ● carefully before using this product, particularly the section describing safety． Retain this instruction manual with the ● product for further consultation whenever necessary．...
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Page 2: Table Of Contents
Table of Contents 1. INTRODUCTION 1 SAFETY INSTRUCTION 2 3. CAUTIONS 3-1 Formalities when installed Super Heatless Dryer 3 3-2 Cautions at operation 3 4. INSTALLATION 4-1 Check items before installation 4 4-2 Transportation 4 4-3 Installation place 5 4-4 Air piping 5,6 4-5 ... -
Page 3: Introduction
1.INTRODUCTION Thank you very much for purchasing our heatless air dryer, SHD series. This manual explains basic points of installation, operation, etc. to have our dryers perform at their best. Be sure to read this manual before using your dryer. Keep this booklet handy for quick reference. Please be advised in advance that there may be some discrepancies between products and contents of this book due to improvement of specification after printing. ... -
Page 4: Safety Instruction
Safety instructions This manual is intended for personnel who are familiar with basic knowledge about electricity, compressed air, fluid, piping, and refrigerant. CKD shall not be held responsible for troubles or accidents that result from installation, operation or repairs made by personnel who are not qualified or trained for the above subjects. Improper handling may cause the machine not to be operated at its maximum performance level or lead to accidents or personal injury. Always confirm the machine specification and operate the machine in the correct manner designated by CKD. This machine is equipped with various safety and other protective devices. However, improper handling of the machine may cause personal injury and/or damage to the machine. Read this operation manual carefully and fully comprehend its contents before operation. Read the contents of the following warning labels, as well as cautions stated in the operation manual, and follow the instructions contented therein. Keep this operation manual near the machine where all concerned personnel have easy access to it. Safety precautions Safety precautions are classified into the following groups, WARNING CAUTION WARNING and CAUTION. This denotes hazards which COULD result in severe personal injury or death, if WARNING not avoided. This denotes hazards which COULD result in minor personal injury and/or product CAUTION or property damage, if not avoided. WARNING : ELECTRICAL SHOCK ★ Power supply terminal box, switches, etc. may cause you electrical shock. ● Be sure to turn off the power before inspection. Do not operate the dryer with your wet hands. -
Page 5: Formalities When Installed Super Heatless Dryer
３．CAUTIONS 3-1.Formalities when installed Super Heatless Dryer Super Heatless Dryer is classified Pressure vessel subject to Safety Regulation of Pressure Vessel . Safety Regulation of Pressure Vessel As models SHD3075- SHD3240 are applied as Second Class Pressure Vessel according to Boiler and Pressure Vessel Safety Regulation by legislation of Ministry of labor, they are accompanied by a certificate for withstanding pressure of the Second Class Pressure Vessel. -
Page 6: Installation
４．INSTALLATION 4-1 Check items before installation Check the contents stated on the nameplate, such as model No. and specifications. Attached documents Instruction manual (this document)･･･1 copy Pressure-proof certificate (Except for SHD3025/3045)・・・・1 copy Air Filter ・・・・・・・・・・・・・・・・・・・・・・・2 pieces Tool (See 6-1) ・・・・・・・・・・・・・・・・・・1 piece 4-2 Transportation Never lay down this product or apply any vibration or impact to the product during transportation. Failure to do so may cause damage to internal components. Do not step on this product or place any object on it. ... -
Page 7: Installation Place
4-3 Installation place Install this product in a place where the ambient temperature is 0 to 40 C. 2) Install this product on a leveled floor where any vibration does not exist. When a floor is not level, distortion may arise for a product and fault may occur. If the foundation of the installation place is weak, carry out the foundation construction work. Keep the following space for the maintenance and inspection work. (600 mm or more). Secure this product firmly using anchor bolts so that the product is not laid down if an earthquake or a sudden impact occurs. Do not install this product in an outdoor place. This product does not have any water-proof structure. If rainwater is splashed onto the electrical system, earth leakage or ... -
Page 8: Drain Piping
Always use the piping withstanding the working pressure and temperature. Carry out the piping work so that no air leaks from the connection part. 9) For piping materials, use galvanized or stainless pipes. Before connecting the piping, always perform the flushing so that no dust enters the air circuit. 4-5 Drain piping Use a tube with an inside diameter ofφ6 or more for the drain piping of the air filter. Open the discharge end to the atmosphere. If the drain piping rises or is too long, the back pressure is applied, causing the drain not to be discharged. ... -
Page 9: Operation
５ ．OPERATION 5-1 Operation Make sure again that the air piping, drain piping, and electric wiring have been connected properly. Close the outlet and inlet valves, and the bypass valve. Turn ON the main power supply. A numeric value is shown on DEW POINT. This value shows the dew point at that time. Slowly open the inlet valve to sufficiently pressurize the main body. Two pressure gauges show the same pressure level. 5) Since inlet valve may have closed when pressure is not improved, even ... -
Page 10: Operation Stop
Pressure dew point (℃) -20 -30 -40 -60 （NOTE） (reference) (℃) -40 -48 -57 -74 Atmospheric dew point Time（h） 6 12 24 72 NOTE：Pressure dew point is 0.7MPa. 14) Since it has set up beforehand, do not touch the needle valve (refer to 6-3 clause) attached to the dew point sensor lower part. 5-2 Operation stop Close the inlet and outlet valves. Press the STOP button. DEW POINT is still displayed even at this time. Turn OFF the main power supply. 4) Since dryer passes air also during a stop, be sure to close inlet and outlet valve. 5-3 Energy saving unit This product is equipped with an energy saving unit as a standard accessory. The following shows the outline of the energy saving unit. Turn ON or OFF the energy saving unit using the ECO MODE button. When the energy saving unit is powered ON, the indication lamp is lit. Additionally, the lamp is lit to show the ... -
Page 11: No Load Operation
The sensor used for the G-type is different from that for the M-type. Temperature and humidity In particular, the accuracy becomes very bad sensor in the low dew point area (standard use). G-type Approximately +20 C to -45 C Trouble may occur in energy saving operation by the case at the time of -40 ℃ specification. Dew point meter The measurement can be performed with -type a high accuracy in the entire area (±2 C Ｍ +20℃ to -80℃ at dew point >-60 C) When the energy saving operation is started, the ECO lamp is lit, the purge is stopped, and both ... -
Page 12: Remote Operation
② Keep in mind that the contact capacity of the relay for an output and the minimum application load are shown in the 「8-5 electric circuit diagram」. 2) Alarm dew point ① To the energy-saving setting dew point, if it becomes +2 degrees C, alarm dew point shows you with a non-voltage contact output (alarm time) and blinking the dew point value of the dew point display part of an operation panel. However, a main part does not ... -
Page 13: Operation Output
5-7 Operation output Non-voltage contact output closed during operation is equipped standardly. Wire proper based on ｢8-5 Electric circuit diagram｣. Keep in mind that the contact capacity of the relay for an output and the minimum application load are shown in the 「8-5 electric circuit diagram」. Display part 5-8 Parameter setting change When you change a setup of a control board unavoidably, Change carefully in the following procedures. ... - Page 14 Dew point alarm value ( A difference with the dew point 7℃ １４ ) difference to which energy saving goes out is shown. Factory set １５ (Don t touch) １６ １７ １８ Time not to take out a dew point alarm output 12 hours １９ ⑤ Since a display changes from No1 to No19 whenever it pushes the ECO MODE button every 1 time, change to the item which makes a setting change. ⑥ Since the number of blink increases one by one, the next of "9" is set to "0" and it comes to increase again by pushing the START button once, change to the number of hope. ⑦ Push the STOP button, when you change the beam of blink number. Whenever it pushes, central number and right number blink by turns. The number which blinked can be changed like ...
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Page 15: Maintenance And Inspection
6．MAINTENANCE AND INSPECTIOＮ Periodic inspection Carry out the following inspections to operate this product at its optimal operating level, prevent a trouble beforehand, and operate the product correctly for an extended period of time. If any inspection item is satisfied, take appropriate actions while referring to section 5. Troubleshooting. Inspection frequency Inspection location Inspection item Every Every Every Half a day week ... -
Page 16: Replacement Of Desiccant Vessel
6-1 Replacement of desiccant vessel A spring, desiccant, porous plate, filter, etc. are assembled into the desiccant vessel, and this desiccant vessel is mounted on the main body. The desiccant vessel needs to be replaced at reference intervals of 2 years. since it has shown the of desiccant exchange method to ｢8-6 list of spare parts｣, it is chosen of a visitor. Stop the operation while referring to section 5-2, Operation stop. Loosen the lock set screw at the lower portion of the Lock ... -
Page 17: Replacement Of Dew Point Sensor
6-3 Replacement of dew point sensor G-type (standard type) This product uses a temperature and humidity sensor. It is recommended to replace this dew point sensor at reference intervals of 1 year. If the sensor is used continuously for 1 year or longer, the accuracy becomes worse gradually. Stop the operation while referring to ｢5-2 Operation stop｣. ① Open the operation panel and front panel. ② Disconnect the connector located at the intermediate position ③... -
Page 18: Troubleshooting
7．TROUBLESHOOTING Condition Causes Measures Display Regeneration purge Power is not supplied. Turn ON the power (DEW POINT cannot be performed. is displayed). Voltage is different. Use the correct voltage. Faulty wiring exists. Repair the defective part after checking. Fuse is blown out. Replace the fuse after checking. Energy saving operation is This is correct operation. started. (ECO lamp is lit.) To return to the normal operation, turn OFF the ECO button. Regeneration purge Solenoid valve is faulty. Replace the solenoid valve. occurs too frequently. - Page 19 Condition Causes Measures Display [ALARM] lamp is lit. Wiring of the dew point sensor is not Connect the wiring of the dew point connected. sensor. (A01 puts out the light.) Dew point sensor is faulty. Replace the dew point sensor. (A01 puts out the light.) Blink Dew point is high. Lower the inlet air temperature and inlet air flow. Position of the DIP switch on the Change the DIP switch to its proper rear of the controller is incorrect. position, and then all clear is carried out. ｢G-type｣ ...
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Page 20: Attached References
8．ATTACHED REFERENCES 8-1 Specifications Item SHD3025 SHD3045 SHD3075 SHD3100 SHD3125 SHD3150 SHD3200 SHD3240 Media Compressed air Inlet air pressure range MPa ０．４〜１．０ Inlet air temperature range ℃ ５〜５０ Ambient temperature ℃ ０〜４０ Inlet air temperature ℃ ３５ (No water drops allowed.) Ambient temperature ℃ ２５ Inlet air pressure MPa ０．７ Inlet air flow /min(ANR) ２．５ ４．５ ７．５ １０ １２．５ １５ ... -
Page 21: Outside Drawing
L M Model Port size A B C D E F G H I J K L M (option:E2) (option:E2) SHD3025 Rc1 545 1559 360 20 1163 285 320 Φ12 213 266.5 153.5 427.6 80 570 126 SHD3045 Rc1 545 1559 ... -
Page 22: Internal Structure Drawing
8-3 Internal structure drawing No. Parts name No. Parts name 1 Pan head B tight screw 36 Main block plate 2 Tapping truss head screw 3 37 Outlet piping 3 Side panel L 38 Exhaust block 4 Operation panel assembly 39 Exhaust valve assy 5 Tapping truss head screw 1 40 Hexagon socket head cap bolt 6 Front panel 45 Exhaust piping adapter 7 Rubber bushing 46 Nut 8 Base 47 Silencer top plate 9 Shield plate 48 ... -
Page 23: System Diagram
8-4 System diagram Orifice Check valve The damp compressed air which entered from IN goes into desiccant vessel CUL-L through Valve Model Parts name Numbers CV-R. The damp compressed air flows the inside CV-R Air activation valve (Right) １ of the desiccant equally, with the desiccant, it CV-L Air activation valve (Left) １ adsorbs the steam in compressed air, turns into EV-R Exhaust valve(Right) １ super-dry air, and comes out of OUT through a EV-L ... -
Page 24: Electric Circuit Diagram
8-5 Electric circuit diagram １)Ｇ-type Terminal mark Contents Model Parts list L1,L2 Power supply: single-phase AC100V/200V, 50/60Hz GS1 Power supply PE Ground RT1 Temperature and 11,13 Remote operation signal input at a power voltage of 100V Non-voltage contact input (closed during operation) humidity sensor 12,13 Remote operation signal input at a power voltage of 200V AP1 Main board Non-voltage contact input (closed during operation) YV1 Solenoid valve 21,23 Operation signal output, non-voltage contact output (closed during YV3 Solenoid valve operation) Contact capacity： ... - Page 25 ２)Ｍ-type Model Parts list Terminal mark Contents L1,L2 Power supply: single-phase AC100V/200V, 50/60Hz GS1 Power supply PE Ground RT2 Dew point meter 11,13 Remote operation signal input at a power voltage of 100V AP1 Main board Non-voltage contact input (closed during operation) 12,13 Remote operation signal input at a power voltage of 200V YV1 Solenoid valve Non-voltage contact input (closed during operation) YV3 Solenoid valve 21,23 Operation signal output non-voltage contact output (closed during YV4 Solenoid valve operation) Contact capacity： 220V AC 0.5A, 28V DC 1A XT1 ...
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Page 26: List Of Spare Parts
SHD3045-AFL-326466 SHD3025-KFL-326473 SHD3045-KFL-326474 When replacing only the desiccant, this replacement SHD3075-KFL-326475 work is performed by CKD. To SHD3100-KFL-326476 do so, send the desiccant vessel 2 Desiccant exchange 1 assembly back to CKD. CKD SHD3125-KFL-326477 will return the desiccant vessel SHD3150-KFL-326478 assembly with the desiccant ... - Page 27 Service life of maintenance part Part name Sketch Parts No. Numbers No. 1 year 2 year or 3 year or or less less less SHD3025 SHD-AFL-413334 SHD3045 1 SHD3075 Inlet valve assembly SHD3100 10 SHD-AFL-413336 1 ○ Ｒ SHD3125 SHD3150 SHD-AFL-413338 SHD3200 1 SHD3240 SHD3025 SHD-AFL-413335 SHD3045 ...
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