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Owner's Manual
T
M
HIS
ANUAL
Madison Heights, Michigan 48071 866-5-TURFEX
www.turfexproducts.com
© TrynEx International 2016 85155 REV-A
M
B
R
UST
E
EAD
B
O
EFORE
PERATING
TT5000
Serial No. 160201300750TT5000 and higher
T
E
HE
QUIPMENT
CUSTOMER COPY

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  • Page 1 Owner’s Manual ANUAL EFORE PERATING QUIPMENT TT5000 Serial No. 160201300750TT5000 and higher CUSTOMER COPY Madison Heights, Michigan 48071 866-5-TURFEX www.turfexproducts.com © TrynEx International 2016 85155 REV-A...
  • Page 2: Table Of Contents

    Specifications ................................. 52 Notes ..................................53-54 Have a question or need assistance? TurfEx Customer Care 866-5-TURFEX or (248) 586-3500 Monday through Friday 8:00 AM to 4:30 PM EST Fax: (248) 691-8378 E-mail: customercare@trynexfactory.com Website: www.turfexproducts.com © TrynEx International 2016 85155 REV-A...
  • Page 3: Introduction

    The engine serial number is located on the side of the engine, by the pull-start coil. Model Serial #: Engine Serial #: Date Purchased: Dealer where purchased: Example serial number label: © TrynEx International 2016 85155 REV-A...
  • Page 4: Safety Labels

    Safety – Labels © TrynEx International 2016 85155 REV-A...
  • Page 5: Warnings

    • The operator must weigh between 120 and 300 pounds. • The operator must understand the information contained in this manual. Never let children or untrained persons operate or service the equipment. Local regulations may restrict the age of the operator. © TrynEx International 2016 85155 REV-A...
  • Page 6 • Wear eye protection and necessary Personal Protection Equipment (refer to chemical label) when using compressed air or water to clean the machine. • Do not operate the machine under the influence of alcohol or drugs. © TrynEx International 2016 85155 REV-A...
  • Page 7 DO NOT ATTEMPT TO START THE MACHINE IF ANY OF THE FOLLOWING APPLY: • You are in a confined space. • You or someone else could be trapped between the machine and a solid obstacle should the machine © TrynEx International 2016 85155 REV-A...
  • Page 8 Slopes are a major factor in loss-of-control, tip-over, and rollover accidents. • Never shift gears while the machine is moving as this may cause a rapid slowdown or stop the front © TrynEx International 2016 85155 REV-A...
  • Page 9 • Avoid any obstacles that could suddenly stop the front wheels causing a tip over. • If you ever lose control while driving down a slope, let go of the handles and jump off to the rear, if necessary. © TrynEx International 2016 85155 REV-A...
  • Page 10 • To prevent the machine from being thrown from the transport, always secure the machine to the transport’s platform. Use securing devices provided by the manufacturer. Each securing device must have a minimum load rating of 1,400 lbs. and elastic straps or similar devices may not be used. © TrynEx International 2016 85155 REV-A...
  • Page 11 • Remove spark plug wire before making any repairs. • Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running. • Keep all parts in good working condition and all hardware tightened. © TrynEx International 2016 85155 REV-A...
  • Page 12: Operating Instructions

    • Refer to MSDS for proper handling and disposal instructions. • Wear the Personal Protective Equipment specified on MSDS and pesticide labels. • Before disposing of hazardous waste check with your local regulatory agency • . © TrynEx International 2016 85155 REV-A...
  • Page 13: Driver Training

    • Shift into the desired gear. If the machine does not shift easily, move the front of the machine angling it right or left until the transaxle gears shift easily. IMPORTANT: Emphasize the necessity of not forcing the shift lever. SAFELY STEPPING ON AND OFF THE SULKY. Read Warning 12: “Avoiding Slipping or Tripping Injury” © TrynEx International 2016 85155 REV-A...
  • Page 14 Never attempt to drive over a curb at high speed as this may cause a forward tip-over. • Approach the curb or parking block straight on; • Stop the machine 12 inches away from the curb; • Shift into 1st gear • Gradually accelerate up and over curb. © TrynEx International 2016 85155 REV-A...
  • Page 15 Trainee should be instructed on any additional service he will be required to perform on the TT5000 such as, changing engine and clutch oil, greasing, etc. Refer to service manual for scheduled service requirements and details. © TrynEx International 2016 85155 REV-A...
  • Page 16 • Examine all tires for wear and damage. Confirm that tires are free from visible damage and tread depth exceeds 1/4 inch. • Rotate each tire so the valve stem is in the 12 o clock position and check pressure. Confirm that tire pressure is 12 PSI and fluid is visible © TrynEx International 2016 85155 REV-A...
  • Page 17 6. MACHINE GUARD VISUAL TEST. • Confirm that transmission shroud and belt guard are securely fastened in place. 7. SLIP RESISTANT FOOTPAD VISUAL TEST. • Confirm that the footpad is not worn or damaged. © TrynEx International 2016 85155 REV-A...
  • Page 18: Machine Diagrams

    Use to protect material in the hopper from rain Hopper Capacity: 3 cubic feet Transmission Shroud Protects the drive components from spreading material Broadcast Nozzle Broadcast nozzle connects here Trim Nozzle Trim nozzle connects here © TrynEx International 2016 85155 REV-A...
  • Page 19 Use for spot treating or hard to reach areas. Deflector Rod Actuate the deflector by pushing forward and turning. Shift Lever Shifts the transmission. Sulky Brake Supplements the front brake, for use on inclined surfaces for enhanced control. © TrynEx International 2016 85155 REV-A...
  • Page 20: Dashboard Controls

    Brake Lever Pump Switch Calibration Gauge Main Gate Control Main Gate Lock Safety Switch Lanyard Safety Switch/Kill Switch Pressure Gauge Multifunction Display Spray Control Knob Auxiliary Gate Control Throttle Lever © TrynEx International 2016 85155 REV-A...
  • Page 21: Machine Usage

    Turn the spray on and open the gate again as you head into the next pass. © TrynEx International 2016 85155 REV-A...
  • Page 22 When spreading with 7-foot turns, the edge of the spread pattern should be coincident with the centerline of the previous wheel tracks. © TrynEx International 2016 85155 REV-A...
  • Page 23: Spray Boom

    •Spray with 10-foot turns (measured from center to center of wheel tracks) for even coverage. •Use trim spray to cut-in. This will require the boom wings be folded up. Match the application rate of the trim nozzle to that of the boom. © TrynEx International 2016 85155 REV-A...
  • Page 24: Calibration

    The speed is required in feet-per-minute. 1 mile per hour is equal to 88 feet per minute. To maintain a consistent application rate, you will need to work at a speed that you can maintain across the whole spreading area. Width can be found by spreading or spraying on pavement and measuring the resulting width. © TrynEx International 2016 85155 REV-A...
  • Page 25 Setting of the spray width to 9’ 1” (This will provide for the 30% overlap required for even spray coverage. It should be understood that some experimentation will be required to achieve the desired results; there are many factors which can impact the distribution of liquid and/or granular material. © TrynEx International 2016 85155 REV-A...
  • Page 26: Reference Charts - Spread

    ALL CHARTS PROVIDED FOR REFERENCE ONLY It should be understood that some experimenting will be required to achieve the desired results; there are many factors which can impact the distribution of liquid and/or granular material. © TrynEx International 2016 85155 REV-A...
  • Page 27: Suggested Nozzle Pairs

    Calibration – Suggested Nozzle Pairs F50499 PURPLE TRIM F50135 BLUE BROADCAST F50500 DARK BLUE TRIM F50136 GREEN BROADCAST F50501 RED TRIM F50507 BLACK BROADCAST © TrynEx International 2016 85155 REV-A...
  • Page 28: Reference Charts - Broadcast

    18.8 29.55 20.68 32.83 22.98 36.93 25.85 42.21 29.55 gal./1000 0.192 0.135 0.21 0.147 0.231 0.162 0.256 0.18 0.289 0.202 0.33 0.231 gal./acre 8.39 5.87 9.15 10.06 7.04 11.18 7.83 12.58 8.81 14.38 10.06 © TrynEx International 2016 85155 REV-A...
  • Page 29 41.56 29.09 46.18 32.32 51.95 36.36 59.37 41.56 gal./1000 0.271 0.189 0.295 0.207 0.325 0.227 0.361 0.253 0.406 0.284 0.464 0.325 gal./acre 11.8 8.26 12.87 9.01 14.16 9.91 15.73 11.01 17.69 12.39 20.22 14.16 © TrynEx International 2016 85155 REV-A...
  • Page 30 44.16 30.91 49.06 34.34 55.19 38.64 63.08 44.16 gal./1000 0.287 0.201 0.314 0.22 0.345 0.241 0.383 0.268 0.431 0.302 0.493 0.345 gal./acre 12.53 8.77 13.67 9.57 15.04 10.53 16.71 11.7 18.8 13.16 21.49 15.04 © TrynEx International 2016 85155 REV-A...
  • Page 31 62.34 43.64 69.26 48.48 77.92 54.55 89.05 62.34 gal./1000 0.406 0.284 0.443 0.31 0.487 0.341 0.541 0.379 0.609 0.426 0.696 0.487 gal./acre 17.69 12.39 19.3 13.51 21.23 14.86 23.59 16.52 26.54 18.58 30.33 21.23 © TrynEx International 2016 85155 REV-A...
  • Page 32 37.19 58.44 40.91 64.94 45.45 73.05 51.14 83.49 58.44 gal./1000 0.38 0.266 0.415 0.291 0.457 0.32 0.507 0.355 0.571 0.652 0.457 gal./acre 16.59 11.61 18.1 12.67 19.91 13.93 22.12 15.48 24.88 17.42 28.44 19.91 © TrynEx International 2016 85155 REV-A...
  • Page 33 83.12 58.18 92.35 64.65 103.9 72.73 118.74 83.12 gal./1000 0.541 0.379 0.59 0.413 0.649 0.455 0.722 0.505 0.812 0.568 0.928 0.649 gal./acre 23.59 16.52 25.74 18.02 28.31 19.82 31.46 22.02 35.39 24.77 40.45 28.31 © TrynEx International 2016 85155 REV-A...
  • Page 34 4.31 9.24 6.47 F50499 PURPLE @ 20 PSI Working Width Speed oz./min. 0.18 0.18 0.18 0.18 ft./min. sq. ft./min. 1320 oz./1000 24.89 17.42 37.34 26.14 gal./1000 0.194 0.136 0.292 0.204 gal./acre 8.48 5.94 12.72 © TrynEx International 2016 85155 REV-A...
  • Page 35 15.48 10.84 F50499 PURPLE @ 40 PSI Working Width Speed oz./min. 0.25 0.25 0.25 0.25 ft./min. sq. ft./min. 1320 oz./1000 34.63 24.24 51.95 36.36 gal./1000 0.271 0.189 0.406 0.284 gal./acre 11.8 8.26 17.69 12.39 © TrynEx International 2016 85155 REV-A...
  • Page 36 7.58 F50500 DARK BLUE @ 20 PSI Working Width Speed oz./min. 0.21 0.21 0.21 0.21 ft./min. sq. ft./min. 1320 oz./1000 29.22 20.45 43.83 30.68 gal./1000 0.228 0.16 0.342 0.24 gal./acre 9.95 6.97 14.93 10.45 © TrynEx International 2016 85155 REV-A...
  • Page 37 12.17 8.52 18.25 12.77 F50500 DARK BLUE @ 40 PSI Working Width Speed oz./min. ft./min. sq. ft./min. 1320 oz./1000 41.13 28.79 61.69 43.18 gal./1000 0.321 0.225 0.482 0.337 gal./acre 14.01 9.81 21.01 14.71 © TrynEx International 2016 85155 REV-A...
  • Page 38 14.64 10.24 F50501 RED @ 20 PSI Working Width Speed oz./min. 0.28 0.28 0.28 0.28 ft./min. sq. ft./min. 1320 oz./1000 38.96 27.27 58.44 40.91 gal./1000 0.304 0.213 0.457 0.32 gal./acre 13.27 9.29 19.91 13.93 © TrynEx International 2016 85155 REV-A...
  • Page 39: Reference Charts - Trim

    0.571 gal./acre 16.59 11.61 24.88 17.42 F50501 RED @ 40 PSI Working Width Speed oz./min. ft./min. sq. ft./min. 1320 oz./1000 55.19 38.64 82.79 57.95 gal./1000 0.431 0.302 0.647 0.453 gal./acre 18.8 13.16 28.2 19.74 © TrynEx International 2016 85155 REV-A...
  • Page 40: Reference Charts - Boom Nozzles

    Working Width Speed Speed oz./min. oz./min. ft./min. ft./min. sq. ft./min. 3080 4400 sq. ft./min. 3080 4400 oz./1000 43.83 30.68 oz./1000 49.68 34.77 gal./1000 0.342 0.24 gal./1000 0.388 0.272 gal./acre 14.93 10.45 gal./acre 16.92 11.84 © TrynEx International 2016 85155 REV-A...
  • Page 41 Working Width Working Width Speed Speed oz./min. oz./min. ft./min. ft./min. sq. ft./min. 3080 4400 sq. ft./min. 3080 4400 oz./1000 65.26 45.68 oz./1000 52.5 gal./1000 0.51 0.357 gal./1000 0.586 0.41 gal./acre 22.23 15.56 gal./acre 25.55 17.88 © TrynEx International 2016 85155 REV-A...
  • Page 42 Working Width Speed Speed oz./min. oz./min. ft./min. ft./min. sq. ft./min. 3080 4400 sq. ft./min. 3080 4400 oz./1000 108.12 75.68 oz./1000 124.68 87.27 gal./1000 0.845 0.591 gal./1000 0.974 0.682 gal./acre 36.83 25.78 gal./acre 42.47 29.73 © TrynEx International 2016 85155 REV-A...
  • Page 43: Maintenance

    • Change clutch oil • Check tire pressure • Check wheel lug nut tightness • Check tightness of pivot bolts and nuts • Test safety devices • Check drive belt tension • Check spinner belt tension © TrynEx International 2016 85155 REV-A...
  • Page 44 “full” and “add” marks. Do not operate engine if oil levels in engine or clutch are below the add marks or above the full marks. • Use SAE 30 weight oil in the Gear-Reducing Clutch. • See engine manual for engine oil recommendations. © TrynEx International 2016 85155 REV-A...
  • Page 45 Drain and flush the tank at the end of the season, or when the machine will not be used for 2 weeks. If storing where there is any possible risk of freezing, store with antifreeze solution in the tank. © TrynEx International 2016 85155 REV-A...
  • Page 46 [only a few seconds, depending on the pressure]. • Before returning to use, the antifreeze will need to be drained and the system flushed. CLEANING Refer to the Daily Service Checklist. © TrynEx International 2016 85155 REV-A...
  • Page 47 Maintenance Important Grease the following points daily: Figure 1: Transaxle Grease Points Figure 2: Pivot Grease Points Figure 3: Sulky Grease Points Figure 1 Figure 2 Figure 3 © TrynEx International 2016 85155 REV-A...
  • Page 48: Troubleshooting

    Throttle Lever/Cable misadjusted. Adjust to the correct tension. Throttle Lever/Cable damaged. Replace. Throttle Lever/Cable sticking Lubricate or Replace. Engine starts in gear. NSSS Starting Module failed. Replace. Ground Wire not connected. Connect Ground Wire. © TrynEx International 2016 85155 REV-A...
  • Page 49 Tighten/Replace. Cracked Welds/Frame. Replace affected components. Ground Speed incorrect. Engine RPMs too high. Adjust Throttle Lever/Cable or Governor Engine RPMs too low. Adjust Throttle Lever/Cable or Idle Screw. Belt slipping worn or damaged. Replace. © TrynEx International 2016 85155 REV-A...
  • Page 50 Material blocking one or more Remove obstructions. holes. Agitator worn/damaged. Replace. Hopper Gate does not move. See “Hopper Gate does not move”. Auxiliary Gate does not move. Cable/Lever damaged. Fix/Replace. Jammed with material. Remove obstructions. Stuck. Clean/Lubricate. © TrynEx International 2016 85155 REV-A...
  • Page 51 Remove Obstruction. Pump clogged. Remove Obstruction. Hose clogged. Remove Obstruction. Pump worn, damaged, or dirty. Clean/Repair/Replace. Spray Mix too thick or viscous. Dilute mix/go slower. Narrow Spray Pattern. Nozzles improperly aligned. Adjust nozzle pivot. © TrynEx International 2016 85155 REV-A...
  • Page 52: Specifications

    • Safety interlock system: This machine is equipped with a neutral safety start module. To start the engine, the transmission must be in the neutral (N) position and the safety lanyard attached to the switch. © TrynEx International 2016 85155 REV-A...
  • Page 53: Notes

    Notes © TrynEx International 2016 85155 REV-A...
  • Page 54 Notes © TrynEx International 2016 85155 REV-A...
  • Page 55 International, LLC or the vehicle manufacturer may require or recommend optional equipment for spreaders/sprayers. Do not exceed vehicle ratings with a spreader/sprayer. TrynEx International, LLC offers a limited warranty for all spreaders/sprayers and accessories. See separately printed page for this important information. The following are registered (®) trademarks of Douglas Dynamics, LLC: TrynEx®, TurfEx®.

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