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Related Manuals for BUSCH TYR WT 0100 CV
Summary of Contents for BUSCH TYR WT 0100 CV
- Page 1 Rotary Lobe Blowers + Vacuum pumps WT 0100 CV, WT 0150 CV, WT 0280 CV, WT 0390 CV, WT 0600 CV, WT 0730 CV, WT 0100 CP, WT 0150 CP, WT 0280 CP, WT 0390 CP, WT 0600 CP, WT 0730 CP Instruction Manual 0870231979 | A0002_en-US | Original instructions 3/29/2023...
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Page 2: Table Of Contents
Table of Contents Table of Contents Safety ..................................Product Description ............................. Operating Principle ............................. Intended Use ............................... Transport ................................Storage................................... Installation................................Installation Conditions ............................Blower Unit Installation............................5.2.1 Possible fixing ............................Connecting Lines / Pipes ............................ 5.3.1 Suction Connection ..........................5.3.2 Discharge Connection.......................... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description Blower package with cabinet OUT , Description Blower inlet Motor terminal box Pressure gauge Filter monitoring Belt drive Pre-tensioning system Bare shaft blower Blower outlet Silencer Pressure relief valve Supporting frame Cabinet fan Motor Feet with rubber pads Rubber hose 4 | 44... - Page 5 Product Description | 2 Vacuum pump without cabinet IN , OUT , Description Belt drive Blower inlet Silencer Pressure relief valve Motor Pressure gauge Filter monitoring Pre-tensioning system Feet with rubber pads Motor terminal box Bare shaft blower Supporting frame Blower outlet Rubber hose Instruction Manual TYR WT 0100-0730 CP CV_EN_en...
- Page 6 2 | Product Description CWC CWC CWC CWC Description Eyebolt Blower inlet Magnetic plug Oil fill plug Oil sight glass Blower outlet Cooling water connection NOTE Technical term. In this instruction manual, we consider that the term ‘machine’ refers to the ‘rotary lobe blower package for overpressure or vacuum operation’.
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Page 7: Operating Principle
● Check if the process gases are compatible with those following materials: - Cast iron - Steel - Aluminum - Fluor elastomer (FKM/FPM) ● In doubt, please contact your Busch representative. Instruction Manual TYR WT 0100-0730 CP CV_EN_en 7 | 44... -
Page 8: Transport
3 | Transport Transport WARNING Suspended load. Risk of severe injury! ● Do not walk, stand or work under suspended loads. WARNING Lifting the machine using the motor eye bolt. Risk of severe injury! ● Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown. NOTICE In case the machine is already filled with oil. - Page 9 Transport | 3 Blower package with cabinet Blower package without cabinet Instruction Manual TYR WT 0100-0730 CP CV_EN_en 9 | 44...
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Page 10: Storage
For long storage time or storage in a warehouse with substantial fluctuations in temperature and/or an aggressiv atmosphere, the rotary lobe blower must be prepared in a special proce- dure from Busch Vyroba CZ s.r.o. (according to customer information during order prepara- tion). -
Page 11: Installation
Installation | 5 Installation Installation Conditions NOTICE Use of the machine outside of the permitted installation conditions. Risk of premature failure! Loss of efficiency! ● Take care that the installation conditions are fully complied with. ● Make sure that the environment of the machine is not potentially explosive. ●... -
Page 12: Possible Fixing
5 | Installation ● Make sure that the machine is fixed to the concrete base with anchors, see Possible Fixing below. 5.2.1 Possible fixing WARNING After being set in its position, the machine must be anchored to the floor. Otherwise, it could move spontaneously and thus be damaged. Working procedure for anchoring machine and noise-damping hoods. -
Page 13: Connecting Lines / Pipes
In case of long connection lines, it is advisable to use larger line sizes in order to avoid a loss of effi- ciency. Seek advice from your Busch representative. WARNING The pipe installation must be made from conducting material in order to avoid build up of static electricity. -
Page 14: Discharge Connection
Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [➔ 36] and Oil [➔ 38]. When the oil filling is achieved: ●... - Page 15 Installation | 5 Instruction Manual TYR WT 0100-0730 CP CV_EN_en 15 | 44...
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Page 16: Electrical Connection
● Make sure that the motor of the machine will not be affected by electric or electromagnetic dis- turbance from the mains, if necessary seek advice from Busch. ● Make sure that the EMC of the machine is compliant with the requirements of your supply net- work system, if necessary provide further interference suppression (EMC of the machine, see EU Declaration of Conformity [➔ 39] or UK Declaration of Conformity [➔ 40]). - Page 17 ● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of a defective insulation. ● Busch recommends installing a type B residual protective device suitable for the electrical in- stallation.
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Page 18: Wiring Diagram Single-Phase Motor
6 | Electrical Connection Wiring Diagram Single-Phase Motor For optional cabinet fans with different voltages the electrical connection may vary. Electrical data: U = 230 VDC P = 290 W C = 1.3 A R.p.m. = 1950 C = Permanent capacitor F = 50 Hz = Standard single-phase motor Cap. - Page 19 Electrical Connection | 6 Double star connection, multi-voltage motor Star connection, multi-voltage motor with 12 with 12 pins (low voltage): pins (high voltage): Delta connection, multi-voltage motor with 12 pins (middle voltage): Instruction Manual TYR WT 0100-0730 CP CV_EN_en 19 | 44...
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Page 20: Commissioning
7 | Commissioning Commissioning CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. Risk of burns! ● Avoid contact with the machine during and directly after operation. CAUTION Noise of running machine. Risk of damage to hearing! If people are present in the vicinity of a machine that is not insulated from noise for extended peri- ods of time: ●... -
Page 21: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! ● Maintenance work must only be executed by qualified personnel. ● Respect the maintenance intervals or ask your Busch representative for service. NOTICE Using inappropriate cleaners. Risk of removing safety stickers and protective paint! ●... -
Page 22: Maintenance Schedule
8 | Maintenance Maintenance Schedule The maintenance intervals depend very much on the individual operating conditions. The intervals given below are considered as starting values which should be shortened or extended as appropri- ate. Particularly harsh applications or heavy duty operation, such as high dust loads in the environ- ment or in the process gas, other contamination or ingress of process material, can make it neces- sary to shorten the maintenance intervals significantly. -
Page 23: Maintenance Belt And Pulley Alignment
Maintenance | 8 Clean or Change the Inlet Filter Close the cover after that Maintenance Belt and Pulley Alignment Interval Maintenance work After 10-20 operating hours ● Check the belt tension. ● Check the pulley alignments. Half – yearly (or more often de- ●... - Page 24 8 | Maintenance max. 1% of center distance for belts 1. Parallel offset: Product Permissible parallel offset of two pulleys Belts & multiple 10 mm per ribbed belts 1000 mm of strand lenght max. 0.5° for belts 2. Angular offset of two pulleys: Product Permissible angular offset of two pulleys...
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Page 25: Maintenance Oil
Maintenance | 8 Maintenance Oil Interval Maintenance work After 10-20 operating hours ● Check the oil level, see Oil Level Inspection [➔ 25]. Weekly ● Check the oil level, see Oil Level Inspection [➔ 25]. After 500 operating hours ● Change for newly operated blower. Every 8000 hours ●... -
Page 26: Oil Change
Oil Change NOTICE Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. ● See chapter Oil [➔ 38] Description Drain pan Cleaning cloth... - Page 27 Maintenance | 8 Description Drain pan Cleaning cloth For oil type and oil capacity see Technical Data [➔ 36] and Oil [➔ 38]. When the oil filling is achieved: ● Write down the oil change date on the sticker. Last oil change __ / __ / ____ Oil type see nameplate Change interval see...
- Page 28 8 | Maintenance ● Order it from your Busch representative. 28 | 44 Instruction Manual TYR WT 0100-0730 CP CV_EN_en...
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Page 29: Overhaul
● Decontaminate the machine as much as possible and state the contamination status in a ‘Dec- laration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 30: Decommissioning
10 | Decommissioning Decommissioning DANGER Live wires. Risk of electrical shock. ● Electrical installation work must only be executed by qualified personnel. CAUTION Hot surface. Risk of burns! ● Prior to any action requiring touching the machine, let the machine cool down first. ●... -
Page 31: Spare Parts
Risk of premature failure! Loss of efficiency! ● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. To order parts for basic maintenance, please contact your Busch representative and inform him about the serial number of your machine. -
Page 32: Troubleshooting
Motor failure ● Repair and replace the mo- in both directions. tor. (contact Busch). The blower is not running, and The lobes touch the cylinder or ● Check the blower for signs the blower shaft cannot be the end covers. - Page 33 Troubleshooting | 12 Problem Possible Cause Remedy Abnormal sounds or vibra- The pulleys are placed incor- ● Place the pulleys correctly. tions. rectly. Either parallel-displaced or angle-displaced. STOP THE MACHINE Damaged bearings. ● Begin repair with bearing IMMEDIATELY! replacement. Shortage of oil or dazed oil. ●...
- Page 34 12 | Troubleshooting Problem Possible Cause Remedy Abnormal heat development. Abnormal increase in exhaust ● See causes marked with. temperature. Too low rpm on blower (and/or ● Check the minimum allowed motor with frequency regula- rpm. And correct the set- tion) ting.
- Page 35 Troubleshooting | 12 Problem Possible Cause Remedy Loss of capacity. Leak in the system. ● Find the leaks and stop them. Activated safety valve. ● Check differential pressure and see causes marked with Possibly set the safety valve’s opening pressure. Dirty inlet filter or blocked ●...
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Page 36: Technical Data
13 | Technical Data Technical Data WT 0100 CP/CV WT 0150 CP/CV WT 0280 CP/CV Inlet flow m³/min 2.5 – 10.0 3.7 – 15.0 5.1 – 28.0 (50Hz) Nominal motor rating 1.5 – 22.0 3.0 – 37.0 3.0 - 55.0 (50Hz) Max. -
Page 37: Specific Technical Data
Specific Technical Data | 14 Specific Technical Data Page reserved for configuration sticker Instruction Manual TYR WT 0100-0730 CP CV_EN_en 37 | 44... -
Page 38: Oil
15 | Oil WT 0100 CP/CV WT 0150 CP/CV WT 0280 CP/CV Oil capacity (Motor side, with cabinet) Oil capacity (Motor side, without cabi- net) Oil capacity (Gear side, with cabinet) Oil capacity (Gear side, without cabinet) WT 0390 CP/CV WT 0600 CP/CV WT 0730 CP/CV Oil capacity (Motor side, with cabinet) -
Page 39: Eu Declaration Of Conformity
EU Declaration of Conformity This Declaration of Conformity and the CE-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Decla- ration of Conformity is issued under the sole responsibility of the manufacturer. -
Page 40: Uk Declaration Of Conformity
UK Declaration of Conformity This Declaration of Conformity and the UKCA-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Dec- laration of Conformity is issued under the sole responsibility of the manufacturer. - Page 41 N otes Notes Instruction Manual TYR WT 0100-0730 CP CV_EN_en 41 | 44...
- Page 42 Notes 42 | 44 Instruction Manual TYR WT 0100-0730 CP CV_EN_en...
- Page 43 Notes Instruction Manual TYR WT 0100-0730 CP CV_EN_en 43 | 44...
- Page 44 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.