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Summary of Contents for BUSCH TYR
- Page 1 Instruction Manual Rotary Lobe Blowers WT 0100 - 0730 CP/CV 0870231979/-0001_en / Original instructions / Modifications reserved 10/08/2021...
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Page 2: Table Of Contents
Table of Contents Table of Contents 1 Safety ............................3 2 Product Description ........................4 2.1 Operating Principle ......................6 2.2 Application........................6 3 Transport ..........................7 4 Storage .............................8 5 Installation..........................9 5.1 Installation Conditions ...................... 9 5.2 Blower Unit Installation ....................9 5.2.1 Possible fixing...................... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description NOTE Illustrations In this instruction manual the illustrations may differ from the machine appearance. NOTE Technical term. In this instruction manual, we consider that the term ‘machine’ refers to the ‘rotary lobe blower package for overpressure or vacuum operation’. IN, SI OUT, SI OUT, RN... - Page 5 Product Description | 2 CWC CWC CWC CWC Eyebolt Blower inlet Magnetic plug Oil fill plug Oil sight glass Blower outlet Cooling water connection 0870231979_WT0100-0730CP_CV_-0001_IM_en 5 / 36...
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Page 6: Operating Principle
Risk of corrosion inside the blower working area which can reduce performance and its lifetime! • Check if the process gases are compatible with those following materials: - Cast iron - Steel - Aluminium - Fluoroelastomer (FKM/FPM) • In doubt, please contact your Busch representative. 6 / 36 0870231979_WT0100-0730CP_CV_-0001_IM_en... -
Page 7: Transport
Transport | 3 Transport WARNING Suspended load. Risk of severe injury! • Do not walk, stand or work under suspended loads. WARNING Lifting the machine using the motor eye bolt. Risk of severe injury! • Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown. -
Page 8: Storage
For long storage time or storage in a warehouse with substantial fluctuations in tem- perature and/or an aggressiv atmosphere, the rotary lobe blower must be prepared in a special procedure from Busch Vyroba CZ s.r.o. (according to customer information dur- ing order preparation). -
Page 9: Installation
Installation | 5 Installation 5.1 Installation Conditions NOTICE Use of the machine outside of the permitted installation conditions. Risk of premature failure! Loss of efficiency! • Take care that the installation conditions are fully complied with. • Make sure that the environment of the machine is not potentially explosive. •... -
Page 10: Possible Fixing
• Provide an overload protection according to EN 60204-1 for the motor. • Make sure that the motor of the machine will not be affected by electric or electro- magnetic disturbance from the mains; if necessary seek advice from Busch. • Connect the protective earth conductor. -
Page 11: Wiring Diagram Three-Phase Motor
Installation | 5 NOTICE Incorrect connection. Risk of damage to the motor! • The wiring diagrams given below are typical. Check the inside of the terminal box for motor connection instructions/diagrams. 5.3.1 Wiring Diagram Three-Phase Motor NOTICE Incorrect direction of rotation. Risk of damage to the machine! •... -
Page 12: Connecting Lines / Pipes
In case of long connection lines it is advisable to use larger line sizes in order to avoid a loss of efficiency. Seek advice from your Busch representative. WARNING The pipe installation must be made from conducting material in order to avoid build up of static electricity. -
Page 13: Discharge Connection
Last oil change __ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: • Order it from your Busch representative. 0870231979_WT0100-0730CP_CV_-0001_IM_en 13 / 36... - Page 14 5 | Installation Oil filling at the shaft side Check oil level Oil filling at the gear side Check oil level 14 / 36 0870231979_WT0100-0730CP_CV_-0001_IM_en...
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Page 15: Commissioning
Commissioning | 6 Commissioning CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. Risk of burns! • Avoid contact with the machine during and directly after operation. CAUTION Noise of running machine. Risk of damage to hearing! If persons are present in the vicinity of a non noise insulated machine over extended periods: •... -
Page 16: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! • Respect the maintenance intervals or ask your Busch representative for service. • Shut down the machine and lock against inadvertent start up. • Vent the connected lines to atmospheric pressure. -
Page 17: Maintenance Schedule
Maintenance | 7 7.1 Maintenance Schedule The maintenance intervals depend very much on the individual operating conditions. The intervals given below are considered as starting values which should be shortened or ex- tended as appropriate. Particularly harsh applications or heavy duty operation, such as high dust loads in the environment or in the process gas, other contamination or ingress of process material, can make it necessary to shorten the maintenance intervals signifi- cantly. - Page 18 7 | Maintenance Clean or Change the Inlet Filter Close the cover after that 18 / 36 0870231979_WT0100-0730CP_CV_-0001_IM_en...
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Page 19: Maintenance V-Belt And Pulley Alignment
Maintenance | 7 7.3 Maintenance V-Belt and Pulley Alignment Interval Maintenance work After 10-20 operating hours • Check the belt tension and the V-belts. • Check the pulley alignments Half – yearly (or more often • Check the belt tension and the V-belts. depending on application). -
Page 20: Maintenance Oil
7 | Maintenance 7.4 Maintenance Oil Bearing temperature Interval Maintenance work [°C] See Specific Tech- nical Data [► 32] After 10-20 operating • Check the oil level, hours see Oil Level Inspection [► 20]. Weekly • Check the oil level, see Oil Level Inspection [► 20]. After 500 operating •... -
Page 21: Oil Change
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. • See chapter Oil [► 33] Oil draining at the shaft side Cleaning cloth... - Page 22 Last oil change __ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: • Order it from your Busch representative. 22 / 36 0870231979_WT0100-0730CP_CV_-0001_IM_en...
- Page 23 Maintenance | 7 Oil filling at the shaft side Check oil level Oil filling at the gear side Check oil level 0870231979_WT0100-0730CP_CV_-0001_IM_en 23 / 36...
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Page 24: Overhaul
• Decontaminate the machine as much as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 25: Spare Parts
Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! • The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. If other parts are required: •... -
Page 26: Troubleshooting
Motor failure • Repair and replace the turned in both directions. motor. (contact Busch). The lobes touch the cylinder • Check the blower for or the end covers. signs of overheating / overloading and begin The blower is not running necessary repairs. - Page 27 Troubleshooting | 11 Abnormal sounds or vibra- The pulleys are placed incor- • Place the pulleys cor- tions. rectly. Either parallel-dis- rectly. placed or angle-displaced. Damaged bearings. • Begin repair with bearing replacement. STOP THE MACHINE Shortage of oil or dazed oil. •...
- Page 28 11 | Troubleshooting Abnormal heat develop- Abnormal increase in ex- • See causes marked with. ment. haust temperature. Too low rpm on blower • Check the minimum al- (and/or motor with fre- lowed rpm. And correct quency regulation) the setting. Too high oil level.
- Page 29 Troubleshooting | 11 Loss of capacity. Leak in the system. • Find the leaks and stop them. Activated safety valve. • Check differential pres- sure and see causes marked with *. Possibly set the safety valve’s opening pressure. Dirty inlet filter or blocked •...
- Page 30 11 | Troubleshooting Problem Possible Cause Remedy The motor is running the Wrong power supply. • Switch two phases to re- wrong way. verses the direction of re- volutions. Abnormal motor tempera- Motor fault or fault in motor • Repair and replace the ture.
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Page 31: Technical Data
Technical Data | 12 12 Technical Data WT 0100 CP/CV WT 0150 CP/CV WT 0280 CP/CV Inlet flow m³/min 2.5 – 10.0 3.7 – 15.0 5.1 – 28.0 (50Hz) Nominal motor rating 1.5 – 22.0 3.0 – 37.0 3.0 - 55.0 (50Hz) Max. -
Page 32: Specific Technical Data
13 | Specific Technical Data 13 Specific Technical Data 32 / 36 0870231979_WT0100-0730CP_CV_-0001_IM_en... -
Page 33: Oil
Oil | 14 14 Oil WT 0100 CP/CV WT 0150 CP/CV WT 0280 CP/CV Oil capacity (Motor side, with cabinet) Oil capacity (Motor side, without cabinet) Oil capacity (Gear side, with cabinet) Oil capacity (Gear side, without cabinet) WT 0390 CP/CV WT 0600 CP/CV WT 0730 CP/CV Oil capacity (Motor side, with cabinet) -
Page 34: Eu Declaration Of Conformity
Svárovská 620 CZ 460 01, Liberec 11 declares that the machine(s): TYR WT 0100 C, WT 0150 C, WT 0280 C, WT 0390 C, WT 0600 C, WT 0730 C fulfill(s) all the relevant provisions from European directives: – ‘Machinery’ 2006/42/EC –... -
Page 35: Declaration Of Conformity
Svárovská 620 CZ 460 01, Liberec 11 declares that the machine(s): TYR WT 0100 C, WT 0150 C, WT 0280 C, WT 0390 C, WT 0600 C, WT 0730 C fulfill(s) all the relevant provisions from UK legislations: – Supply of Machinery (Safety) Regulations 2008 –... - Page 36 Busch Vacuum Solutions We shape vacuum for you. Argentina Denmark Malaysia South Africa info@busch.com.ar info@busch.dk busch@busch.com.my info@busch.co.za Australia Finland Mexico Spain sales@busch.com.au info@busch.fi info@busch.com.mx contacto@buschiberica.es Austria France Netherlands Sweden busch@busch.at busch@busch.fr info@busch.nl info@busch.se Bangladesh Germany New Zealand Switzerland sales@busch.com.bd info@busch.de sales@busch.co.nz...
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