Schwinn 270 Service Manual

Schwinn 270 Service Manual

Recumbent bike
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Table of Contents

Section Code
Section
1
1
1
1
Moving the Machine
1
Leveling the Machne
1
USB Charging
1
1
1
1
Mechanical Procedures
2
Belt Tension Adjustment
3
Setting the Brake Tension (Calibration)
Part Replacement
4
5
6
Crank Arms
7
Transport Wheels
8
9
Console Mast (Upright Handlebar Assembly)
10
Data Cable in the Mast
11
Heart Rate Cable in the Mast
12
Seat Rail Assembly
13
14
15
Drive Belt and Flywheel Assembly
16
17
18
RPM Sensor (Speed Sensor)
19
Power Inlet
Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com |
© 2016 Nautilus, Inc. | Schwinn, the Schwinn Quality logo, Schwinn 270, and Nautilus are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in
the United States and other nations. Polar® and OwnCode® are trademarks of their owner. The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc., and
any use of such marks by Nautilus, Inc. is under license.
ORIGINAL DOCUMENT - ENGLISH VERSION ONLY
8014250.030123.C
Schwinn
TM
270 (Model Year 2017) Recumbent Bike
Service Manual
Page Number
2
3
4
5
5
6
7
9
12
13
14
14
17
20
20
22
24
28
30
35
37
40
43
48
51
54
57
59
62
64
1
Service Manual
8012669.030123.C

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Table of Contents
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Do you have a question about the 270 and is the answer not in the manual?

Questions and answers

Sharon Goss
May 3, 2025

I need to order the electrical plug

User image 6816297b3a2b9
1 comments:
Sharon
May 3, 2025

@Sharon Goss

Patricia
March 23, 2025

Quick start button doesnt register or operate

1 comments:
Mr. Anderson
March 23, 2025

The context does not provide specific reasons why the Quick Start button on the Schwinn 270 may not be registering or operating. However, possible general causes could include power issues, console malfunctions, or connection problems. Checking the power source, ensuring the console is functioning properly, and verifying button responsiveness may help troubleshoot the issue.

This answer is automatically generated

Summary of Contents for Schwinn 270

  • Page 1: Table Of Contents

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2016 Nautilus, Inc. | Schwinn, the Schwinn Quality logo, Schwinn 270, and Nautilus are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations.
  • Page 2: Important Safety Instructions

    Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | © 2016 Nautilus, Inc. | Schwinn, the Schwinn Quality logo, Schwinn 270, and Nautilus are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. Polar® and ORIGINAL OwnCode®...
  • Page 3: Safety Warning Labels And Serial Number

    Safety Warning Labels and Serial Numbers WARNING! • Injury or death is possible if this machine. on this machine. information. • The heart rate displayed is an approximation and should be used for reference only. • Not intended for use by anyone Serial Number •...
  • Page 4: Maintenance

    FCC Compliance the user’s authority to operate the equipment. The machine and power supply comply with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
  • Page 5 Remove the power cord. Use the Transport Handle to carefully lift the machine onto the transport rollers. Push the machine into position. Carefully lower the machine into position. NOTICE: Be careful when you move the bike. Abrupt motions can Levelers are found on each side of the Rear Stabilizer and on the Frame Rail. On the Rear Stabilizer, turn the knob to adjust the stabilizer foot.
  • Page 6 If a USB Device is attached to the USB Port, the Port will attempt to charge the Device. Depending on the amperage of device, the power supplied from the USB Port may not be enough to operate the Device and charge it at the same time. detects the motion of the 8 Speed Sensor Magnets on the Drive Pulley as it rotates, and transmits the signals to the Console for VR input.
  • Page 7: Troubleshooting

    Troubleshooting Condition/Problem Things to Check Solution No display/partial display/ Check electrical (wall) Make sure unit is plugged into a functioning wall outlet. unit will not turn on outlet Check connection at front Connection should be secure and undamaged. Replace of unit adapter or connection at unit if either are damaged.
  • Page 8 Condition/Problem Things to Check Solution No speed/RPM reading, Check data cable integrity All wires in cable should be intact. If any are cut or pinched, Console displays “Please replace cable. Pedal” error code Check data cable Be sure cable is connected securely and oriented properly. connections/orientation Small latch on connector should line up and snap into place.
  • Page 9 (if outside US/Canada) for further assistance. Console Setup Mode – 170 / 270 series (MY17) Console The Console Setup Mode lets you input the date and time, set the units of measurement to either English or Metric, Hold down the PAUSE/END button and Right button together for 3 seconds while in the Power-Up Mode to go into the Console Setup Mode.
  • Page 10: Console Service Mode

    (NO/YES). If YES is selected, the Console setup, user records and workout records will be reset to defaults. 16 . The Console will display the Power-Up Mode screen. Console Service Mode – 170 / 270 series (MY17) Console SERVICE MODE is a sub-menu from the CONSOLE SETUP MODE. Most of the options contained within the Service Mode are for Service Technicians and should not need to be used by a user.
  • Page 11 If the display shows an incorrect function, the overlay on the Console may be incorrect for that model. If the move it up or down, or stop movement. test) Console Firmware will test communications with BLE module. If BLE module ®...
  • Page 12: Maintenance Parts Exploded View

    Maintenance Parts Exploded View Your machine may differ. Use only as a guide. Console Shroud, Left Speed Sensor Magnets (8) Seat Back Transport Wheel Console Cable, Lower Seat Cover Stabilizer, Front Shroud, Right Water Bottle Holder Heart Rate Cable, Lower Pedal, Right Handlebar, Side Speed Sensor...
  • Page 13: Replacement Procedure Skill Level

    REPLACEMENT PROCEDURE SKILL LEVEL Level I : Low - very little mechanical knowledge or exposure. Level II : Intermediate - some experience with mechanical procedures Level III : Advanced - knowledgeable about mechanical procedures For instructions to replace the following parts, please refer to the Assembly Manual for your bike: •...
  • Page 14 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 15 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. Figure 1 Remove the Top Shroud, Left Shroud and Right Shroud from the Main Unit.
  • Page 16 Reassembly is the reverse procedure. NOTICE: Be sure not to cut or pinch any cables. 130/230 bikes—To reinstall the Pedals, carefully align the threads and hand tighten to prevent cross-threading. Then tighten fully with pedal wrench. Note: The Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike.
  • Page 17 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 18 NOTICE: It is necessary to remove the shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. Note: Your machine may not match the image. For reference only. Disconnect and reconnect the AC Adapter from the wall outlet to turn the power off and on. Push QuickStart and verify that the console shows that the default resistance level is 4.
  • Page 19 To adjust the Brake tension, loosen the 2 hex head bolts (C) and move the Servo Motor assembly (D) until the closest point on the Brake Magnet (A) is within 3.0 mm (1/8”) of the Flywheel (B). Tighten the bolts. Note: If the cardboard is not 3mm (1/8”) thick, you can use the pages of a paperback book to measure the gap.
  • Page 20 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 21: Console

    Note: Do not let the cables fall down inside the Mast. This step may require two people. 3. Installation is the reverse procedure. 230 / 270 4. Discard the old parts. 5. Inspect your machine to ensure that all hardware is tight and components are properly assembled.
  • Page 22 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 23: Pedals

    Note: Your machine may not match the image. For reference only. Loosen and remove the old Pedals. Discard the old Pedals. Note: The Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an “L”, the Right Pedal an “R”.
  • Page 24 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 25 Note: Your machine may not match the image. For reference only. Loosen and remove the old Pedals. Set them safely aside for reassembly. Note: The Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an “L”, the Right Pedal an “R”.
  • Page 26 Thread the Crank Puller into the Crank Arm (B). When the Crank Puller is in the correct position, only 1-2 threads on the outer portion (CP2) of the Crank Puller should show. Note: Be sure the end of the Bolt (CP1) of the Crank Puller is flush with the Nut (CP2) as shown, before use.
  • Page 27 Installation is the reverse procedure. Installation does not require the use of the crank puller. To reinstall the Pedals, carefully align the threads and hand tighten to prevent cross-threading. Then tighten fully with pedal wrench. Note: The Left Pedal is reverse-threaded. Be sure to attach Pedals on the correct side of the Bike.
  • Page 28 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
  • Page 29 Note: Your machine may not match the image. For reference only. Loosen and remove the screw (A) from the old Transport Wheel assembly (B), and set it safely aside for reassembly. Remove the old Transport Wheel assembly from the front stabilizer (C), and discard.
  • Page 30 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 31 Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. To remove the Main Shrouds, start at Step 1. To remove only the Rear Shrouds, go to Step 10. Your machine has one of these Crank configurations.
  • Page 32 Loosen and remove the Pedals. Set them safely aside for reassembly. Note: The Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an “L”, the Right Pedal an “R”. Bend the edges of the Top Shroud to disengage the inside tabs from the Main Assembly, and slide the Mast Gasket and Top Shroud up the Mast.
  • Page 33 Using a #2 Phillips Screwdriver, remove the 6 screws (indicated) that secure the Left Main Shroud. Remove the bottom screws first, and then the top screws. Slowly remove the Left Main Shroud. Set the hardware and Shroud safely aside for reassembly. Note: Find the Power Inlet (D) in the Left Shroud.
  • Page 34 Main Assembly, and remove. Set the Top Caps safely aside for reassembly. 270 bike—Using a #2 Phillips Screwdriver, loosen and remove the screw that secures each Top Cap. Remove the Top Caps. Set the hardware and Top Caps safely aside for reassembly.
  • Page 35 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 36 Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. 1. Remove screws that attach Console to the Mast. Carefully lift the Console off the Mast. 2. Disconnect the Data Cable and Heart Rate Cable from the back of the Console.
  • Page 37 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 38 Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. Remove screws that attach Console to the Mast. Disconnect the Data Cable and Heart Rate (HR) Cable from the back of the Console. Set the Console and screws safely aside for reassembly.
  • Page 39 Tie the length of string to the end (A) of the Data Cable at the base of the Mast. Hold the other end of the Data Cable (B) and carefully pull it out of the Mast so that the string the old Data Cable and discard the old cable.
  • Page 40 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 41 Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. Remove screws that attach Console to the Mast. Carefully lift the Console off the Mast. Disconnect the Data Cable and Heart Rate (HR) Cable from the back of the Console.
  • Page 42 Tie the length of string to the end (A) of the HR Cable at the base of the Mast. Hold the other end of the HR Cable (B) and carefully pull it out of the Mast so that the string extends through the length of the Mast.
  • Page 43 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 44 Disconnect all power to the machine before you service it. Your machine may not match the image. For reference only. Remove the Seat Adjustment Handle from the seat slider assembly. Set the Seat Adjustment Handle safely aside for reassembly. Carefully remove the Top Cap from the seat slider bracket, and disconnect the Heart Rate Cables.
  • Page 45 Carefully disconnect the Heart Rate Cables. bracket arms at the front of the Seat Frame. Using a 6mm Frame. Remove the Seat Frame Assembly. Set the hardware and Seat Frame Assembly safely aside. NOTICE: Do not cut or pinch any cables.This step may require two people.
  • Page 46: Shrouds

    10. Using a #2 Phillips screwdriver, remove the screws that secure the Right Rear Shroud. Slowly remove the Right Shroud. Set the hardware and Right Shroud safely aside for reassembly. 11. Using a 13mm open end wrench, loosen and remove the indicated hardware at the back of the Seat Rail.
  • Page 47 13. Carefully disconnect the HR cables in the Seat Rail Assembly and the Frame. Carefully remove the Seat Rail Assembly from the Frame and set it safely aside. NOTICE: Do not cut or pinch any cables.This step may require two people. 14.
  • Page 48 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 49: Brake Assembly

    NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It may be necessary to adjust the Brake tension at the end of this procedure. Refer to the “Set the Brake Tension” procedure. Disconnect all power to the machine before you service it.
  • Page 50 Installation is the reverse procedure. Tape the cardboard to the new Brake Magnet. Be sure the cardboard will completely cover the new Brake Magnet before installation. NOTICE: Do not cut or pinch the cables. Before fully attaching the Shrouds, remove the cardboard from between the Brake Magnet (A) and the Flywheel (B).
  • Page 51 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 52 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It may be necessary to adjust the Brake tension at the end of this procedure. Refer to the “Set the Brake Tension” procedure. Disconnect all power to the machine before you service it.
  • Page 53: Servo Motor

    Untie the string from the Console Cable (G). Use the pliers to unhook the Tension Spring (J) from the Main Frame. Pull back and release the Magnet Arm (K) enough to disengage it from the Motor Pulley Shaft (L). Loosen and remove the two hex head bolts (M) from the Servo Motor (A).
  • Page 54 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 55 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It is necessary to adjust the Drive Belt tension at the end of this procedure. Refer to the “Belt Tension Adjustment” procedure Disconnect all power to the machine before you service it.
  • Page 56 Using needlenose pliers, carefully release the spring (E1) on the Belt Tensioner (E). To remove the hardware from the Flywheel (C), use the 15 mm open end wrench to hold the nut (F) on one side steady and remove the nut on the opposite side with the 15 mm socket and wrench. Set the hardware safely aside.
  • Page 57 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 58: Belt Tensioner Assembly (Idler Assembly)

    NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It is necessary to adjust the Drive Belt tension at the end of this procedure. Refer to the “Belt Tension Adjustment” procedure Disconnect all power to the machine before you service it.
  • Page 59 ORIGINAL in China | © 2023 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. | DOCUMENT - ENGLISH VERSION ONLY This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 60: Drive Pulley (Crank Assembly)

    NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It is necessary to adjust the Drive Belt tension at the end of this procedure. Refer to the “Belt Tension Adjustment” procedure To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine.
  • Page 61 Put the Drive Belt (B) onto the Drive Pulley (A). Slowly turn the Drive Pulley backward and carefully ease the Drive Belt onto the Drive Pulley. Make sure the Drive Belt is aligned on the Flywheel pulley (G), Belt Tensioner (H) and Drive Pulley. Be sure that the upper portion of the Drive Belt is under the bearings on the Belt Tensioner (H).
  • Page 62 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 63 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. Carefully remove the Shrouds. Refer to the “Replace the Upright bike Shrouds”...
  • Page 64 ORIGINAL DOCUMENT - ENGLISH VERSION ONLY Schwinn is a trademark licensed to Nautilus, Inc., which is registered or otherwise protected by common law in the United States and other countries. | Important Safety Instructions - Before servicing or using this equipment, obey the following warnings: This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 65 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. Disconnect all power to the machine before you service it. Note: Your machine may not match the image. For reference only. Carefully remove the Left Shroud. Refer to the “Replace the Shrouds”...
  • Page 66 Loosen and remove the thin Nut from the Power Inlet (C) on the outside of the Shroud. Pull the Power Inlet plug (C) out of the hole toward the inside of the Shroud. Discard the old Power Inlet assembly. Installation is the reverse procedure. NOTICE: Do not cut or pinch any cables.

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