Open System CPFM-Tester User Manual

Common rail fuel pump performance measurement unit

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Common Rail Fuel Pump Performance Measurement
Unit
"CPFM-Tester"
ОS.25-02
V1.04
Passport.
Technical description.
User manual.
Warranty card.

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Table of Contents
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Summary of Contents for Open System CPFM-Tester

  • Page 1 Common Rail Fuel Pump Performance Measurement Unit “CPFM-Tester” ОS.25-02 V1.04 Passport. Technical description. User manual. Warranty card.
  • Page 2: Table Of Contents

    Content Content ......................2 Introduction ...................... 3 1. Purpose ......................3 2. Basic technical data and specifications ............3 3. The design of the device................4 4. Flow sensor....................5 5. Instructions for use ..................5 6. Limitations of liability ................... 6 7.
  • Page 3: Introduction

    1. Purpose The CPFM-Tester device is designed to test and verify the performance of diesel injection pumps (high pressure fuel pumps) of the Common Rail system. The device has two channels for measuring the strait. In each meter (sensor) of the strait is a temperature sensor that measures the temperature of the liquid (flow).
  • Page 4: The Design Of The Device

    CPFM-Tester 3. The design of the device. Figure 1. Front view The CPFM-Tester device is structurally designed as a prefix, 3.1. Front Panel. Front Panel On the front panel of the device are: LCD indicator, control buttons. • "IN" - Inputs of the measured flow, “1” and “2” - the first and second channel, respectively.
  • Page 5: Flow Sensor

    "OUT" - output, respectively, of the measured flow; "220" - for connecting the main power ~ 220 V. The "NET" connector is structurally made in one housing with a fuse. In the updated version of the device, near the pipe outlets, there are two connectors (2 contact) for controlling the valves.
  • Page 6: Limitations Of Liability

    7. Preparation for work Before using the CPFM-Tester, carefully read the operating instructions. The flowmeter is connected using 3/8 ”pipe transitions to the hose. When preparing the device for operation, it is necessary to carry out the following actions: conduct an external inspection of the device, check the reliability of pipe connections.
  • Page 7  “C1” - Sensor 1 flow: current, average, units;  “C2” - Sensor 2 flow: current, average, units;  “T1”, “T2” - Temperatures 1 and 2. If there is no connection with the temperature sensor, “----” will be displayed;  “Cycles”...
  • Page 8: Description Of Control

    CPFM-Tester 8.1. Description of control Table 1. Description of the buttons. Button Push Description «Enter» Long Enter to menu «Enter» Short Start/stop measurement «C1» Short Entering the flow sensor 1 setup menu «R1» Long Reset Medium Flow 1 «C2» Short Entering the flow sensor 2 setup menu «R2»...
  • Page 9 Menu items: The name Values Description Sensor Setup «Dimension» L/h, L/m, mL/c Units «Property» 1..9999 p/L Property: number of pulses per liter «Filter» 0.00..500.00 L The volume of fluid passed through the filter. Main menu 50, 100, 150, 200, 400, 500, «Cycles»...
  • Page 10: Description Of Work

    CPFM-Tester 8.2. Description of work Connect the flow sensors, and configure them by going to the menu with the buttons “C1” and “C2”. Press the “Start” (“Enter”) button and the measurement will begin. At the same time, the button will blink.
  • Page 11: Description Of The Soft "Cpflowmeter

    9. Description of the soft «CPFlowMeter» The program is designed to work with the device “CP-FM tester” - measuring the flow of pumps of the CP type. The program allows you to: Manage the CP-FM tester device from a computer, configure sensors, start measurement;...
  • Page 12: The Main Features Of The Soft

    CPFM-Tester 9.1. The main features of the soft To start working with the program, copy it to a personal computer. Turn on / off the device by pressing the button In this case, the button displays the connection status: –...
  • Page 13: Navigation

    If you enable recording of a signal, then when switching from mode to mode, it does not stop (in the “Freeze frame” or “View recording” modes, recording continues in the background). In all modes of the program, there is the ability to navigate on a schedule. 9.3.
  • Page 14: Record

    CPFM-Tester can also return the mouse to the place where the selection was started, and release the left mouse button. 9.5. Record The recording panel is shown in Figure 2: Recording panel To start recording, press the button «Start recording». At the same time, the “REC”...
  • Page 15: The Security

    10. The security In case of breakage, unscrewing of threaded connections or other malfunctions of the fuel supply channels of high pressure, immediately turn off the stand, observing all safety precautions. Remember: The escaped fuel stream under pressure of 700 kgf / cm2 or more acts like a needle, penetrating deep into the skin, which can lead to rupture of the upper layers of the skin, resulting in blood poisoning.
  • Page 16: Warranty

    The manufacturer does not bear guarantees for CPFM-Tester devices in the following cases: opening the CPFM-Tester device case, signs of damage on the case and CPFM-Tester board, if the storage and operation rules of the device are not observed. Without presenting a warranty card and in case of violation of the safety of seals on the product, claims to the quality of work and warranty repairs are not made.
  • Page 17: Notes

    Notes...

This manual is also suitable for:

Os.25-02

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