Open System Mega Tester V4 Technical Description And Instruction Manual

Device for testing electrical parameters of piezoelectric diesel injectors

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Geierstr. 33, 93309 Kelheim
Bavaria, Germany
info@opensystem-west.net
www.opensystem-west.net
"Mega Tester V4"
OS.110 V4
Device for testing electrical parameters of piezoelectric
diesel injectors
Passport.
Technical description.
Instruction manual. Warranty card.
2023 р.

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Summary of Contents for Open System Mega Tester V4

  • Page 1 Geierstr. 33, 93309 Kelheim Bavaria, Germany info@opensystem-west.net www.opensystem-west.net "Mega Tester V4" OS.110 V4 Device for testing electrical parameters of piezoelectric diesel injectors Passport. Technical description. Instruction manual. Warranty card. 2023 р.
  • Page 2 "Mega Tester" Passport. Technical description...
  • Page 3: Table Of Contents

    Contents. 1. Introduction ..........................4 2. Purpose ............................4 3. General provisions ........................4 4. Main technical characteristics ...................... 5 5. Completeness of the device ......................5 6. Safety precautions ........................5 7. Brief description of the device ..................... 6 8.
  • Page 4: Introduction

    This passport is a document certifying the main parameters and technical characteristics of the device for testing the electrical parameters of piezoelectric diesel injectors of the Common Rail system, Mega Tester V4 OS.110 V4, guaranteed by the manufacturer. This passport allows you to get acquainted with the device structure, procedure and rules of its operation, compliance with which will ensure correct operation and long service life of the device.
  • Page 5: Main Technical Characteristics

    4. MAIN TECHNICAL CHARACTERISTICS Insulation resistance 1MΩ...10MΩ Resistance of the piezoelectric element 100kΩ...1MΩ Capacitance of the piezoelectric element 0.5...10 µF Gap measurement range 1...15 µm Piezoelectric element voltage setting range 20...160В Voltage setting range for insulation test 50...1000В Accuracy of resistance measurement ±2%+3ppm Accuracy of voltage measurement ±1% + 2ppm...
  • Page 6: Brief Description Of The Device

    "Mega Tester" Passport. Technical description Warning!!! This device has a dangerous voltage (1000V), be very careful when working with the device. It is forbidden to perform any work on the device, touch conductors and live parts of the device, as well as parts of the nozzle that may be energised, disconnect/connect cables, check contacts and perform other similar actions during electrical tests.
  • Page 7 Resistance mode Connect the universal cable with the appropriate connector to the nozzle connector, observing the polarity. In the instrument menu, use the ↑ and ↓ keys to select the Resistance mode. By turning the encoder knob, you can change the value of the test voltage at which the resistance measurement will be performed.
  • Page 8: Transport And Storage

    "Mega Tester" Passport. Technical description select the "Span" mode. Long press the encoder button to select the type of injector to be tested. Press the Start button. The device sends a test signal to the nozzle and measures the gap. The gap can be used to determine the correct tightening torque.
  • Page 9 The warranty period is 12 months from the date of purchase. During the warranty period, the owner is entitled to free repairs upon presentation of this passport and the warranty card (the warranty card is attached to the passport). After the repair, a list of troubleshooting activities is included in the warranty card.
  • Page 10 "Mega Tester" Passport. Technical description Appendix A Polarity of common nozzle types.
  • Page 11: Annex B

    Annex B Installing batteries. positive terminals on the board positive pole of accumulators Remove the top cover of the appliance by removing the six screws on the side walls. Install the batteries as shown in the figure, observing the polarity (positive pole of the battery to the positive terminal on the device board).
  • Page 12 "Mega Tester" Passport. Technical description After installing the batteries, switch on the device, enter the Settings menu by long pressing the "Ⅹ" button, change the "Power" option from "External" to "Battery". Exit the settings by shortly pressing the "Ⅹ" button. Close the appliance lid and tighten the screws.
  • Page 13 Warranty card Warranty card №_________________ Device for testing electrical parameters of piezoelectric diesel injectors "Mega Tester V4" OS.110 V4. Warranty repair and maintenance of the "Mega Tester V4" OS.110 V4 is carried out by ________________________________. Адреса _________________________________________________ tel. ________________ fax. _______________...
  • Page 14 "Mega Tester" Passport. Technical description Tear-off ticket No. 1 Address of the organisation that carried out the repair: ________________ __________________________________________________________ The date of the repair: _________________________________________ The name of the device: _______________________________________ Device code: ________________________________________________ Signed by the master: _________________________________________ The seal of the repair organisation: _______________________________ __________________________________________________________ ---------------------------------------------------------------------------------------------------...
  • Page 15 A fault has been reported: ______________________________________ __________________________________________________________ __________________________________________________________ A malfunction has been detected: ________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ --------------------------------------------------------------------------------------------------- A fault has been reported: ______________________________________ __________________________________________________________ __________________________________________________________ A malfunction has been detected: ________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ --------------------------------------------------------------------------------------------------- A fault has been reported: ______________________________________ __________________________________________________________ __________________________________________________________ A malfunction has been detected: ________________________________...

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