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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Mobile Lifter Type ML-120
Ergonomic Vacuum Lifter & Handling Device for large panels
Mobile Lifter Type ML-120
Valid for:
Reinhold Beck Maschinenbau GmbH
Im Grund 23 | DE -72505 Krauchenwies
Tel.: +49 (0) 7576 / 962 978 - 0 | Fax: +49 (0) 7576 / 962 978 - 90
E-Mail:
info@beck-maschinenbau.de
| Web:
https://www.beck-maschinenbau.de
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Table of Contents
Related Manuals for R. Beck Maschinenbau ML-120
Summary of Contents for R. Beck Maschinenbau ML-120
- Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual Mobile Lifter Type ML-120 Ergonomic Vacuum Lifter & Handling Device for large panels Mobile Lifter Type ML-120 Valid for: Reinhold Beck Maschinenbau GmbH Im Grund 23 | DE -72505 Krauchenwies Tel.: +49 (0) 7576 / 962 978 - 0 | Fax: +49 (0) 7576 / 962 978 - 90 E-Mail: info@beck-maschinenbau.de...
- Page 2 Space for notes: BA_BM_ML-120_EN_12-23.docx...
- Page 3 Warranty claims: Warranty claims against R. Beck Maschinenbau GmbH are only valid if this handover declaration has been completed, signed and handed over to R. Beck Maschinenbau GmbH and the machine has been properly put into operation. Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
- Page 4 Space for notes: BA_BM_ML-120_EN_12-23.docx...
- Page 5 Warranty claims: Warranty claims against R. Beck Maschinenbau GmbH are only valid if this handover declaration has been completed, signed and handed over to R. Beck Maschinenbau GmbH and the machine has been properly put into operation. Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
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Page 6: Table Of Contents
Table of Contents Liability and Warranty ............................. 9 Introduction ................................10 Legal Notice ....................................10 Illustrations ....................................10 Symbols ................................. 10 General Symbols ..................................10 Symbols in Safety Instructions..............................11 General .................................. 12 Application ....................................12 Target Group and Previous Experience ............................12 Requirements for the Operators .............................. - Page 7 Installation and Commissioning ..........................26 Operating the Mobile Lifter ........................... 26 11.1 Switching ON the Mobile Lifter ML-120 ............................. 26 11.2 Adjustment Options ................................... 27 11.3 Using the Radio Remote Control ..............................27 11.3.1 Storage Compartment and Charging Station ........................27 11.3.2...
- Page 8 Figure 2: Nameplate ..............................20 Figure 3: Dimensions ML-120 ..........................21 Figure 4: Transpor eyelet ............................22 Figure 5: Components and controls ML-120 ......................25 Figure 6: Main switch ............................... 26 Figure 7: Adjustment options ML-120 ........................27 Figure 8: Storage compartment directly on the handlebar ..................27 Figure 9: Charging station next to the main switch ....................
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Page 9: Liability And Warranty
1 Liability and Warranty When purchasing a machine or work equipment (hereinafter referred to as "machine"), the General Terms and Conditions of Sale and Delivery of Reinhold Beck Maschinenbau GmbH generally apply. These are provided to the purchaser or operator at the latest when the contract is concluded. ... -
Page 10: Introduction
2 Introduction The information in this operating manual enables safe, proper and economical operation of your Mobile Lifter. Please observe all the explanations, notes and regulations • to avoid dangers and malfunctions, • to reduce repair costs and downtimes • and to increase reliability and service life of your Mobile Lifter. -
Page 11: Symbols In Safety Instructions
Symbols in Safety Instructions The Mobile Lifter is designed and manufactured according to the current state of the art. Nevertheless, residual hazards may occur during handling. In this operating manual, possible dangers and residual risks are pointed out at appropriate places. Safety instructions are provided with corresponding danger symbols which have the following meanings: Symbol Safety Instruction... -
Page 12: General
Lifter! If you have any questions, please contact the manufacturer. The ergonomic Mobile Lifter ML-120 is used for panel handling of large-format panels in the upright panel storage. With its high load capacity of 120 kg and six powerful vacuum pads, the Mobile Lifter enables you to lift and transport panels up to a size of 2,100 x 3,200 mm without using your own physical strength. -
Page 13: Accident Prevention
For the operation of the Mobile Lifter, the respective national safety regulations for employees as well as the national safety and accident prevention regulations apply. 4.6 Standard Equipment The Mobile Lifter ML-120 consists of the following main components: • Mobile and steerable base frame •... -
Page 14: Safety
Application Area and Intended Use With its conformity to the Machinery Directive 2006/42/EC, the ergonomic Mobile Lifter ML-120 is suitable as a technical aid for industrial and commercial applications. Improper use may endanger persons and result in a defect or damage to the Mobile Lifter. -
Page 15: Consequences In Case Of Disregard
Consequences in Case of Disregard If the Mobile Lifter is not operated, maintained or repaired in accordance with the safety regulations, not as in- tended, improperly or in an abusive manner, the following will result: Dangers to the health of the operating personnel Dangers to the Mobile Lifter and objects in its vicinity Impairment of the Mobile Lifter function In case of improper use of the Mobile Lifter, any warranty, liability and other claims for damages of the operator... -
Page 16: Hazardous Areas
Hazardous Areas Source Area Hazards Risk Avoidance • Bumping and Working area Around the Mo- Mild, moderate When moving, make sure that bile Lifter, espe- and severe im- there are no persons in front of crushing of per- cially when mov- pact, shearing or a suspended panel (limited visi- sons and body... -
Page 17: Residual Risks
Residual Risks The Mobile Lifter is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the Mobile Lifter may cause danger to life and limb of the user or third parties or damage to the Mobile Lifter and other equipment. -
Page 18: Organisational Measures
5.10 Organisational Measures Always keep this operating manual within easy reach and at the place of use of the Mobile Lifter. In addition to the operating manual, observe and instruct on generally applicable legal and other binding regulations for accident prevention and environmental protection. Supplement the operating manual with further instructions, including supervisory and reporting duties, to take account of special operational features (e.g. -
Page 19: Technical Specifications
Operating time remote control approx. 24 hours (for continuous operation) Transmitter power supply integrated lithium-ion battery, rechargeable via fixed charging station Charging unit power supply 24 VDC from ML-120 battery unit (see below) Remote control buttons 4 function button pairs + 1 combined off/emergency stop button... -
Page 20: Nameplate And Manufacturer
Nameplate and Manufacturer Hersteller: Nameplate: Reinhold Beck Maschinenbau GmbH Im Grund 23 72505 Krauchenwies (Germany) Telefon: +49 (0) 7576 / 962 978 - 0 Telefax: +49 (0) 7576 / 962 978 – 90 E-Mail: info@beck-maschinenbau.de Note: Before using the unit in a way that deviates from the described suitability (see section ... -
Page 21: Dimensions
Dimensions 1311 2680 1710 Figure 3: Dimensions ML-120 BA_BM_ML-120_EN_12-23.docx... -
Page 22: Transport To The Installation Site
Transport to the Installation Site Only trained personnel may be used for the following work: • Transport the Mobile Lifter • Unloading the Mobile Lifter • Check delivery condition of the Mobile Lifter Unloading the Lift Table There is an increased risk of accidents when unloading and transporting the Mobile Lifter! The Mobile Lifter can fall or tip over due to its weight! Use only suitable and technically perfect lifting gear and suspension systems with an adequate lifting capacity of 1000 kg. -
Page 23: Check Delivery Condition
8.1.3 Check Delivery Condition Check for completeness and transport damage. In case of transport damage or missing parts, document these immediately on the consignment note of the transport company. At the same time, inform the manufacturer of the situation. 8.1.4 Unpacking and Placing Unpack the Mobile Lifter and remove the packing material. -
Page 24: Lashing On A Transport Vehicle
Lashing on a Transport Vehicle The Mobile Lifter must be lashed to the loading area of the transport vehicle on a transport pallet for possible on- ward transport. For this purpose, at least 2 lashing straps with the appropriate load-bearing capacity must be used. The responsibility for safe loading is borne by the respective shipper! ... -
Page 25: Components And Controls
Components and Controls Figure 5: Components and controls ML-120 Pos. Description Pos. Description Main switch Swivelling and rotating mechanism Vacuum unit Actuator for tilt adjustment Handlebar Actuator for height adjustment Remote control with radio transmitter Front castors (4 pieces) Control cabinet... -
Page 26: Installation And Commissioning
(for details refer to section 11.7). • Before clamping, the vacuum must be completely built up. • To switch on the entire system of the Mobile Lifter ML-120, turn the main switch (1) to the right to the “ON” position → After waiting for approx. -
Page 27: Adjustment Options
11.2 Adjustment Options To ensure that the Mobile Lifter can be used as flexibly as possible in panel handling, it has various adjustment options, which are carried out either manually or by electric motor. Figure 7: Adjustment options ML-120 Pos. Designation... -
Page 28: Remote Control Functions
11.3.2 Remote Control Functions Important: Before establishing the radio connection for the remote control, the supplied high- flex antenna must be connected via BNC coupling to the receiver box (6) above the control cabi- net. Also make sure that the battery of the remote control is in a fully charged condition. Action / State Procedure / Description Switch on the... -
Page 29: Lifting And Tilting The Clamping Platform
11.4 Lifting and Tilting the Clamping Platform The height and tilt adjustment is motorised via the respective buttons of the remote control (refer to section 11.3.2). The force is transmitted via two actuators, one for the lift mast and one for the tilting axis. Before the clamping platform is lifted, the Mobile Lifter must first be fixed in place by the two lockable brakes on the two rear castors. -
Page 30: Battery Monitoring
11.7 Battery Monitoring The battery monitor unit built into the control cabinet door is used to indicate and monitor the battery status of the two lead-acid batteries that are used to supply power to the Mobile Lifter. • With the two buttons (+) and (-) you can switch between the fol- lowing display modes: - Charge status in percent (%) - Battery voltage (V) -
Page 31: Requirements For Clamping Panels
11.9 Requirements for Clamping Panels No panel material may be clamped via the vacuum clamping device if the red warning lamp (10) on the con- trol cabinet lights up (insufficient vacuum). Panel material that cannot be held securely by the vacuum suction pads because the surface is too rough, porous or permeable to air (e.g. -
Page 32: Adjusting The Vacuum Pad Positions
11.12 Adjusting the Vacuum Pad Positions In order to adapt the clamping surfaces to the size of a panel and to optimally adjust the load distribution, the four outer of the six vacuum pads can be moved in their positions. In addition, the distance between the two vacuum pad support rails (R1) and (R2) can be adjusted by means of a hole grid. -
Page 33: Battery Charger Cbhf2 24-30
Battery Charger CBHF2 24-30 12.1 General Information and Warnings • Electronic charger with microprocessor suitable for the battery types installed in the Mobile Lifter. • Fully automatic, electronically controlled charging process with protection against overload, short circuit at the terminals and polarity reversal. •... -
Page 34: Charging The Battery Unit
• Check whether the type shown in the display corresponds to the battery type → The display must indicate “Acd”, as two lead-acid batteries are installed in the ML-120 Mobile Lifter (If the display indicates “GEL”, there is an error and the unit must not be used!). -
Page 35: Troubleshooting
Troubleshooting Repair and maintenance work may only be carried out by competent, trained and instructed personnel. Repair work on electrical, mechanical and pneumatic components may only be carried out by authorised and trained specialist personnel. Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department (phone: 0049 7576 / 962 978 - 0). -
Page 36: Maintenance And Repair
Maintenance and Repair Maintenance and repair work may only be carried out by competent, trained and instructed personnel. If neces- sary, further operating instructions and/or additional documents must be observed. After maintenance or repair work on the Mobile Lifter, always carry out a function test. •... -
Page 37: Maintenance Of The Charging Contacts For The Radio Remote Control
14.5 Maintenance of the Charging Contacts for the Radio Remote Control • Clean the contacts of the radio remote control and the charging station at regular intervals (depending on the stress and environment), e.g. with some steel wool or fine sandpaper. •... -
Page 38: Disassembly And Scrapping
Disassembly and Scrapping When dismantling and scrapping the Mobile Lifter, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the Mobile Lifter and its various materials and components properly, to recycle all possi- ble parts and to dispose of non-recyclable components in the most environmentally friendly way. -
Page 39: Spare Parts
Spare Parts 17.1 General Only original spare parts from the manufacturer or the external manufacturers of installed additional compo- nents may be used. Otherwise, any warranty claims will be invalidated. 17.2 Recommended Spare Parts We have a full range of spare parts for the lifting equipment in stock. However, it may be advisable for some customers to have certain spare parts in their own stock. -
Page 40: Eu - Declaration Of Conformity
DE-72505 Krauchenwies (Germany) Phone: 0049 - 7576 962 978 0 Fax: 0049 - 7576 962 978 90 hereby declares that the manufactured machine Model: Mobile Lifter ML-120 Type designation: Lifter / Industrial Truck Serial number(s): Year of manufacture: in the version provided complies with the EU Machinery Directive 2006/42/EC and the following...
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