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Schaffner ECOsine active FN3420-030-3 Series Operating And Installation Instructions

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August 2015
®
ECOsine
active Harmonic Filters
Operating and Installation Instructions (V6)

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Summary of Contents for Schaffner ECOsine active FN3420-030-3 Series

  • Page 1 August 2015 ® ECOsine active Harmonic Filters Operating and Installation Instructions (V6)
  • Page 3 Revision: 6 (August 2015) The most current edition of these instructions (PDF format) can be obtained from your con- tact of the Schaffner sales organization and on the Internet at www.schaffner.com www.myecosine.com Other technical documentation of our products is also available in the download area of our website.

  • Page 5: Table Of Contents

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Table of Contents General Safety Instructions Intended use Personnel qualification Environmental conditions / Exclusion of warranty Introduction Functions of the active filter Principle of operation About these instructions Type plate Type code Installation and Electrical Connection ®...
  • Page 6 Parameter menu structure Changing parameters Commissioning procedure Status messages Error messages Information for Schaffner Service Parameter list Parameter groups P0xx, P1xx (read only) Parameter groups P2xx, P3xx and P4xx (Commissioning parameters) Parameter groups P4xx (setting of the compensation degree) AHF Viewer PC operating program...
  • Page 7 ® active Harmonic Filters – Operating and Installation Instructions ECOsine 6.2.1 Connection via RS485 6.2.2 Connection via Ethernet Technical Data General technical data 7.1.1 General technical data 400V / 480V and 200V / 240V 7.1.2 General technical data 500V / 690V 7.1.3 Maximum output current for harmonics ®...
  • Page 8 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® ECOsine active FN3420-100/120-480-3-GL ® ECOsine active FN3420-200-690-3...
  • Page 9 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Index of Tables Table 1: Use of symbols, terms, and designations Table 2: Type code Table 3: Transport requirements Table 4: Preventative formation in case of longer storage: Table 5: Formation instructions for DC link capacitors Table 6: Technical data of cooling system Table 7: System messages cooling unit SK3305.1xx Table 8: System messages cooling unit SK3305.5xx...
  • Page 10 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Table 44: General technical data ECOsine active series 500V / 690V ® Table 45: Technical data ECOsine active FN3430-030-200-4 ® Table 46: Technical data ECOsine activeFN3420-50-200-3 ® Table 47: Technical data ECOsine active FN3430-060-200-4 ®...
  • Page 11 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 20: Dimensional drawings ECOsine active FN3430-100/120-400-4 ® Fig. 21: Drilling template ECOsine active FN3430-100/120-400-4 ® Fig. 22: Dimensional drawings ECOsine active-200/250/300-480-3 (with mounted base 100 mm)* ® Fig. 23: View from below ECOsine active FN3420-200/250/300-480-3 ®...
  • Page 12 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Fig. 57: Phase of current and voltage is correct Fig. 58: Phase of current and voltage is shifted through 180°. Fig. 59: Current transformer 1 phase-is shifted through 180°. Fig. 60: Current transformers of phase 1 and 3 are interchanged Fig.

  • Page 13: General Safety Instructions

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine General Safety Instructions...

  • Page 14: Intended Use

    Note Please note that there are additional manuals for some product variants. For the latest versions of these manuals go to www.schaffner.com It particularly applies to types FN3420-100/120-400-3-GL, please observe the special EMC-Filter Manual for these types (ECOsine EMC Filters for Applications with GL)

  • Page 15: Personnel Qualification

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Personnel qualification ® Installation of the ECOsine active filter, inspections for proper operation, and certain trou- bleshooting measures may only be performed by qualified personnel. All other measures may be performed by people who have read these instructions.

  • Page 16: Environmental Conditions / Exclusion Of Warranty

    Schaffner provides all ECOsine active filters with the ability to work within pollution degree 2 (PD2) and does use coated PCB’s according to IEC61721-3-3. Schaffner standard PCB construction complies with class 3C2. Please carefully read the provided information and check if your application fulfills the required specifications as Schaffner expressly points ®...
  • Page 17 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Transportation environ- Climate conditions for transport class 2K3: mental specifications Temperature range: -25°C to +70°C (IEC 60721-3-2, EN50178) Relative humidity: < 95%, no condensation Atmospheric pressure: 70KPa to 106KPa Operation environmental Climate conditions for operation class 3K3: specifications Temperature range: 0°C to +40°C...

  • Page 18: Introduction

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Introduction...

  • Page 19: Functions Of The Active Filter

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Functions of the active filter ® The ECOsine active filter enables: Reduction of the current THD Reduction of the harmonic current content Compensation of reactive power and an improvement of the power factor cos φ, induc- tive and capacitive Display of mains current and voltage Load balancing...

  • Page 20: Principle Of Operation

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Principle of operation ® The ac mains current, which is drawn by a non-linear load, is measured by ECOsine active either directly or indirectly via external current transformers. The harmonic content and reactive power components are detected and processed in a digital control structure.

  • Page 21: About These Instructions

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine About these instructions The following symbols, terms and designations are used in these operating and installation instructions: Description Notice NOTICE Follow these instructions to avoid damages to the unit. Caution Follow these instructions to avoid damages to the unit or injuries of personnel.

  • Page 22: Type Plate

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Type plate Type code Serial number WO 1234567 + S/N 00001 Part number Date of manufacture (year (yy) + calendar week (ww)) WO number...

  • Page 23: Type Code

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Type code ® The type designations of all ECOsine active have the following structure: FN34TT-AAA-VVV-W-CC Variable Description Type: 20 – 3-wire device 30 – 4-wire device Rated current Rated voltage Number of compensated conductors Certificates and variants (optional) Table 2: Type code...

  • Page 24: Installation And Electrical Connection

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Installation and Electrical Connection Dangerous Voltage Risk of death due to short circuits and electric shock if grounding is missing or by contact with liquids. ➩ Make absolutely sure that the filter is grounded. ➩...

  • Page 25: Transport Requirements Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Transport requirements ECOsine active FN34xx-200/250/300-xxx-x Please note the following transport requirements when transporting the device by crane: Fig. 2: Cable transport scheme Designation Value Note Weight F min. 5300 N Use suitable crane and cables, consider the addi- tional packaging weight.

  • Page 26: Commissioning After Longer Storage

    After longer storage without connection to the grid the DC link capacitors must be formed. Please observe the following instructions and contact Schaffner service if necessary. The storage time is calculated from the date of manufacture and not when the AHF was supplied.

  • Page 27: Cooling Circuit

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Cooling circuit (ECOsine active FN34xx-200/250/300-xxx-x) Please observe the following installation instructions: Integrated cooling circuit with heat exchanger LNKS-8 (See chapter 3.3.1) Collecting tray with drain-tube (See chapter 3.3.3) Interior air cooling SK3305.xxx (See chapter 3.3.4) ®...

  • Page 28: Integrated Cooling Circuit With Heat Exchanger Lnks-8

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.3.1 Integrated cooling circuit with heat exchanger LNKS-8 These instructions describe water cooled systems from production week 14/2013 (for ex- planation of the type plate data, see chapter 2.4). ® All ECOsine active FN34xx-200/250/300-xxx-x devices are equipped with an internal, open cooling circuit.

  • Page 29: Table 6: Technical Data Of Cooling System

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ½ inch male thread ½ inch female thread ® ECOsine active ½ inch male thread ½ inch female thread Fig. 5: Cooling system – hydraulic plan Description Value / Note Coolant Water-glycol mixture Coolant manufacturer...

  • Page 30: Information On Commissioning The Cooling System

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.3.2 Information on commissioning the cooling system ® 400/480V ECOsine active Cooling system control unit in switch cabinet (Fig. 4, ②) Please check the connection of the auxiliary supply and adjust it if required! Please do not operate the device using different voltage/frequency combinations.

  • Page 31: Fig. 8: Terminals For Auxiliary Power Supply

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 500-690V ECOsine active Please check the connection of the auxiliary supply and adjust it if required! Fig. 8: Terminals for auxiliary power supply Setting correct voltage Incorrectly set voltage can damage the device irreparably. In- NOTICE correct setting of auxiliary power supply voids the warranty of the device.

  • Page 32: Water Collection Tray With Drain Tube

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.3.3 Water collection tray with drain tube In order to protect the IP54 space below, a water collection tray is integrated in the cabinet. Under normal conditions no liquid or condensate should accumulate in this tray. In case of water entering the upper part of the enclosure it will be collected in the tray and drain through a drain-tube installed in the rear of the tray.

  • Page 33: Interior Air Cooling System Sk3305.Xxx

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.3.4 Interior air cooling system SK3305.xxx The interior air cooler mounted in the door is an active cooling system, which produces condensate. Normally, this condensate evaporates in the cooling unit such that no conden- sate escapes.

  • Page 34: System Messages Via Led Display - Sk3305.1Xx With Basic Rules

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine System messages via LED display – 3.3.5 SK3305.1xx with basic rules: Alarm/error/warning Number of Flash interval flash inter- vals for red Implement Device reset (12) |_|_|_|_|_|_|_|_|_|_|_|*****|_|_|_|_|_|_|_|_|_|_|_| a reset High pressure |_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_| alarm Sensors...

  • Page 35: System Messages Via Display - Sk3305.5Xx With Comfort Control

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine System messages via display – SK3305.5xx 3.3.6 with comfort control Valid starting from the following manufacturer data: FN34xx-200/250/300-4xx-x: Starting from calendar week 37 2014 with W/O 3205199 S/N001 FN3420-200-690-3: Version has not been specified at the time of issue FN3420-200-690-3-UL: Starting from calendar week 30 2014 with W/O 3204699 S/N001...
  • Page 36 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Display System Possible cause Measures for troubleshooting indica- message tion – pres- Ambient temperature Decrease the ambient temperature; sure switch too high reset e-comfortcontroller (Reset) Condenser soiled Clean the condenser; reset e-comfortcontroller (Reset) Filter mat soiled Clean or replace;...

  • Page 37: Table 8: System Messages Cooling Unit Sk3305.5Xx

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Display System Possible cause Measures for troubleshooting indica- message tion Temperature Open circuit or short Replacement sensor Con- circuit densate warn- Temperature Open circuit or short Replacement sensor Internal circuit temperature Phase monitor- Only for three-phase...

  • Page 38: Dimensional Drawings

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Dimensional drawings ® 3.4.1 Dimensional drawings ECOsine active FN3420-030/050-xxx-3 ® Fig. 12: Dimensional drawings ECOsine active-030/050-xxx-3...

  • Page 39: Table 9: Installation Clearances Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 13: Drilling template ECOsine active FN3420-030/050-xxx-3 Side Recommended minimum clearance Top (air outlet) 300 mm Bottom (air inlet) 300 mm Lateral 50 mm ® Table 9: Installation clearances ECOsine active FN3420-030/050-xxx-3...
  • Page 40 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.4.2 Dimensional drawings ECOsine active FN3430-030/060-xxx-4 ® Fig. 14: Dimensional drawings ECOsine active FN3430-030/060-xxx-4...

  • Page 41: Table 10: Installation Clearances Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 15: Drilling template ECOsine active FN3430-030/060-xxx-4 Side Recommended minimum clearance Top (air outlet) 300 mm Bottom (air inlet) 300 mm Lateral Side-by-side installation without any clearance ® Table 10: Installation clearances ECOsine active FN3430-030/060-xxx-4...
  • Page 42 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.4.3 Dimensional drawings ECOsine active FN3420-100/120-xxx-3 ® Fig. 16: Dimensional drawings ECOsine active FN3420-100/120-xxx-3...

  • Page 43: Table 11: Installation Clearances Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 17: Drilling template ECOsine active-100/120-xxx-3 Side Recommended minimum clearance Top (air outlet) 300 mm Bottom (air inlet) 300 mm Lateral 50 mm ® Table 11: Installation clearances ECOsine active FN3420-100/120-xxx-3...
  • Page 44 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.4.4 Dimensional drawings ECOsine active FN3420-100/120-480-3-GL ® Fig. 18: Dimensional drawings ECOsine active FN3420-100/120-480-3-GL...

  • Page 45: Table 12: Installation Clearances Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 19: Drilling template ECOsine active FN3420-100/120-480-3-GL Side Recommended minimum clearance Top (air outlet) 300 mm Bottom (air inlet) 300 mm Lateral 50 mm ® Table 12: Installation clearances ECOsine active FN3420-100/120-480-3-GL...

  • Page 46: Fig. 12: Dimensional Drawings Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.4.5 Dimensional drawings ECOsine active FN3430-100/120-400-4 ® Fig. 20: Dimensional drawings ECOsine active FN3430-100/120-400-4...

  • Page 47: Table 13: Installation Clearances Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 21: Drilling template ECOsine active FN3430-100/120-400-4 Side Recommended minimum clearance Top (air outlet) 300 mm Bottom (air inlet) 300 mm Lateral 50 mm ® Table 13: Installation clearances ECOsine active FN3430-100/120-400-4...

  • Page 48: Fig. 22: Dimensional Drawings Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.4.6 Dimensional drawings ECOsine active FN3420-200/250/300-480-3 ® Fig. 22: Dimensional drawings ECOsine active-200/250/300-480-3 (with mounted base 100 mm)* * To comply with the required bending radii for the connection cables, we recommend to install the second base included in the scope of delivery (height 100 mm).

  • Page 49: Table 14: Installation Clearances Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 23: View from below ECOsine active FN3420-200/250/300-480-3 Side Recommended minimum clearance Top (air outlet) 300 mm Front (air inlet) 900 mm (to open the door) Lateral Side-by-side installation without any clearance ®...

  • Page 50: Fig. 24: Dimensional Drawings Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Dimensional drawings ECOsine active 3.4.7 FN3430-200/250/300-400-4 ® Fig. 24: Dimensional drawings ECOsine active FN3430-200/250/300-400-4 (with mounted base 100 mm)* * To comply with the required bending radii for the connection cables, we recommend to install the second base included in the scope of delivery (height 100 mm).

  • Page 51: Table 15: Installation Clearances Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 25: View from below ECOsine active FN3430-200/250/300-400-4 Side Recommended minimum clearance Top (air outlet) 300 mm Front (air inlet) 900 mm (to open the door) Lateral Side-by-side installation without any clearance ®...

  • Page 52: Fig. 26: Dimensional Drawings Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.4.8 Dimensional drawings ECOsine active FN3420-200-690-3 ® Fig. 26: Dimensional drawings ECOsine active FN3420-200-690-3 (with installed base 100 mm)* * To comply with the required bending radii for the connection cables, we recommend to install the second base included in the scope of delivery (height 100 mm).

  • Page 53: Table 16: Installation Clearances Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 27: View from below ECOsine active FN3420-200-690-3 Side Recommended minimum clearance Top (air outlet) 300 mm Front (air inlet) 900 mm (to open the door) Lateral Side-by-side installation without any clearance ®...

  • Page 54: Fig. 28: Dimensional Drawings Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.4.9 Dimensional drawings ECOsine active FN3420-200-690-3-UL ® Fig. 28: Dimensional drawings ECOsine active FN3420-200-690-3-UL (with mounted base 100 mm)* * To comply with the required bending radii for the connection cables, we recommend installing the second base included in the scope of delivery (height 100 mm).

  • Page 55: Table 17: Installation Clearances Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 29: View from below ECOsine active FN3420-200-690-3-UL Side Recommended minimum clearance Top (air outlet) 300 mm Front (air inlet) 900 mm (to open the door) Lateral Side-by-side installation without any clearance ®...

  • Page 56: Position Of The Connecting Terminals

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Position of the connecting terminals ® 3.5.1 Connecting terminals ECOsine active FN3420-30/50-xxx-3 X3-X6 (Control terminals, interfaces) X2 (External current transformers) X1 (AC mains connection) ® Fig. 30: Position of the electrical connecting terminals ECOsine active -30/50-xxx-3 L1 L2 L3 ®...

  • Page 57: Connecting Terminals Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.5.2 Connecting terminals ECOsine active FN3430-30/60-xxx-4 X3-X6 (Control terminals, interfaces) X2 (External current transformers) X1 (AC mains connection) ® Fig. 32: Position of the electrical connecting terminals ECOsine active FN3430-30/60-xxx-4 N N N L1 L2 L3 ®...

  • Page 58: Connecting Terminals Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.5.3 Connecting terminals ECOsine active FN3420-100/120-xxx-3 X3-X6 (Control terminals, interfaces) X2 (External current transformers) X1 (AC mains connection) Fig. 34: Position of the electrical connecting terminals ECOsine™ active FN3420-100/120-xxx-3 ®...

  • Page 59: Connecting Terminals Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.5.4 Connecting terminals ECOsine active FN3430-100/120-400-4 X3-X6 (Control terminals, interfaces) X2 (External current transformers) X1 (AC mains connection) ® Fig. 36: Position of the electrical connecting terminals ECOsine active FN3430-100/120-400-4 ®...

  • Page 60: Connecting Terminals Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 3.5.5 Connecting terminals ECOsine active FN34xx-200/250/300-4xx-x X2, X5 (Control terminals, interfaces) X1 (AC mains connection) L1 L2 L3 Neutral wire ® (Only ECOsine active 200/250/300-400-4, see detailed figure) ® Fig.

  • Page 61: Connecting Terminals Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 39: Connecting bar neutral wire ECOsine active -200/250/300-xxx-4 ® 3.5.6 Connecting terminals ECOsine active FN3420-200-690-3 X2, X5 (Control terminals, interfaces) X1 (AC mains connection) L1 L2 L3 ® Fig.

  • Page 62: External Fuse Protection

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine External fuse protection 3.6.1 Recommended external mains fuse ® ECOsine active devices must always be protected on the mains side by means of suitable fuses or line circuit breakers. When selecting fuses, ambient conditions, the harmonic con- tent and load change cycles must be taken into account as they significantly influence the ageing of the fuses.

  • Page 63: Table 20: Devices With Integrated Fuse

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.6.3 Devices with integrated fuse Devices with compensating current higher than 200A have fuses or circuit breakers installed internally in order to protect the device. The back-up fuses must be adapted to the supply lines, while ensuring this, adhere to the valid standards.

  • Page 64: Table 21: Connection Cross Sections And Tightening Torque Mains Connection

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Connection of ac mains (X1) The device must be grounded. Observe the following ac mains connection cross sections and the tightening torque: Device Min. value ca- Max. value Connecting Tightening ble cross sec- cable cross bolt...
  • Page 65 ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.7.1 Connection of 3-wire devices Mains Load ECOsine™ active ® ECOsine active Fig. 41: Connection of 3-wire devices 3.7.2 Connection of 4-wire devices Mains Load ECOsine™ ® active ECOsine active Fig.

  • Page 66: Fig. 43: Component Layout Plan Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Component layout plan 3.8.1 Component layout plan FN3420-30/50-xxx-3 Fan 4 Fan 3 Controller DC link fuse DC-link circuit Interface PCB Filter PCB Pre-charging fuse Voltage recording fuses Pre-charging fuse ® Fig.

  • Page 67: Fig. 44: Component Layout Plan Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.8.2 Component layout plan FN3430-30/60-xxx-4 Fan 3 Fan 4 Controller DC-link circuit DC-link fuses (on the DC- link board) Pre-charging fuse Voltage recording fuses Interface PCB Filter PCB ® Fig. 44: Component layout plan ECOsine active FN3420-30/60-xxx-4...

  • Page 68: Fig. 45: Component Layout Plan Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.8.3 Component layout plan FN3420-100/120-xxx-3 Fan 4 Fan 3 DC-link symm. PCB DC-link circuit + DC-link fuses (not available for all de- vices) Controller Filter PCB Pre-charging Pre-charging fuse fuse Voltage recording fuses Interface PCB...

  • Page 69: Fig. 46: Component Layout Plan Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.8.4 Component layout plan FN3430-100/120-400-4 Fan 4 Fan 3 DC-link symm. DC-link PCB + DC-link circuit fuses (not availa- ble for all devic- Controller Filter PCB Pre-charging Pre-charging fuse fuse Voltage recording fuses Interface PCB...
  • Page 70 ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.8.5 Component layout plan FN34xx-200/250/300-4xx-x Cooling DC-link symm. PCB + DC-link fuses Controller IGBT Stack Interface PCB Filter PCBs Fuse for cooling system Connecting ter- minals for current transformers Mains fuses Main switch with door locking N rail...
  • Page 71 ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.8.6 Component layout plan FN3420-200-690-3 Cooling IGBT and driver Controller Interface PCB DC-link con- trol Line chokes Pre-charging fuses Filter unit Transformer fuses Connecting ter- Cooler fuses minals Switching power Main switch supply fuses with door locking...
  • Page 72 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Connection of the external current transformers (X2) Dangerous Voltage Risk of death due to short circuits and electric shock if the DANGER current transformers are connected incorrectly. BEFORE installing the current transformers on the primary conductor: short circuit them on the secondary side with sepa- rable short-circuit jumpers (not in the scope of delivery).

  • Page 73: Table 22: Current Transformer Specification

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Characteristic Value Rated secondary current 5 A Primary current The primary current has to be selected for the peak rms current (example: starting current 1800A ➩ use current transformer 2000A : 5A) Accuracy class 1.0 (or better) The total accuracy calculated from CT primary current and...

  • Page 74: Table 24: Example Of A Current Transformer With Ul Conformity

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.9.2 Current transformer specification for UL conformity To ensure UL conformity, UL-compliant external current transformers must be used. Current transformer type Manufacturer Flex Core FCL series Table 24: Example of a current transformer with UL conformity 3.9.3 Current transformer connection for operation ®...

  • Page 75: Fig. 50: Ct Installation On Load Side For Operation Of One Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine load ® Fig. 50: CT installation on load side for operation of one ECOsine active load ® Fig. 51: CT installation on mains side for operation of one ECOsine active...

  • Page 76: Fig. 52: Ct Wiring For Parallel Operation Of Up To Five Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.9.4 Current transformer connection for parallel ® operation of several ECOsine active The available compensation current can be increased through parallel operation of several ® ECOsine active devices. In doing so, the current signal from the external current trans- ®...

  • Page 77: Fig. 53: Ct Installation On Load Side For Parallel Operation Of Several Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine load ® Fig. 53: CT installation on load side for parallel operation of several ECOsine active devices Note ® A maximum of five ECOsine active devices may be operated on one current transformer set due to the maximum power output of the external current transformers.

  • Page 78: Table 25: X2 Terminal Strip - Connection Terminals For External Current Transformers

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.9.5 Current transformer terminals on the active filter (X2) X2 terminal Designation Note k, S1 Phase L1 current transformer l, S2 Phase L1 current transformer k, S1 Phase L2 current transformer l, S2 Phase L2 current transformer k, S1...
  • Page 79 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Risk of Electric Shock due to loose cables If inadequately secured live cables may be accidentally dis- DANGER connected, potentially causing current transformer failure and/or severe electric shock. The X2 terminal strip must be secured with the two bolts provided to prevent inadvertent disconnection.

  • Page 80: Fig. 56: Checking Rotating Field Of Current And Voltage

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.9.7 Checking current transformers rotating field Start an single measurement using the AHF Viewer and display the following parameters: Voltage values Instantaneous voltage value in phase 1 (P113) Instantaneous voltage value in phase 2 (P114) Instantaneous voltage value in phase 3 (P115) Current values depending on the installation of the current transformers Current transformers on the load side:...

  • Page 81: Fig. 57: Phase Of Current And Voltage Is Correct

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.9.8 Checking current transformers phase assignment If the rotating field is correct, the same measured values can be used to check the phase location of current and voltage. Example 1: Phase location of current and voltage match.

  • Page 82: Fig. 59: Current Transformer 1 Phase-Is Shifted Through 180

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Fig. 59: Current transformer 1 phase-is shifted through 180°. Example 3: Current transformers of individual phases are interchanged, it becomes apparent already during the rotating field check. The comparison of current and voltage shows that the phase shifting of current and voltage exceeds 90°.

  • Page 83: Fig. 61: Position Of The Control Terminals

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.10 Connection of the external interfaces 3.10.1 Overview X3 - not used X4 - RS485 X5.1 - ON 2 - OUT1 3 - OUT2 4 - OUT3 5 - 24V 6 - GND ALARM ON / FULL LOAD...

  • Page 84: Table 27: Assignment Of The Digital Inputs And Outputs

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.10.3 Digital inputs and outputs (X5) ® ECOsine active has 1 digital input and 3 digital outputs. The function of these inputs and outputs is as follows: X5 terminal Designation Comments Digital input ®...

  • Page 85: Fig. 63: X5 Terminal Strip - Digital Inputs And Outputs

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Fig. 63: X5 terminal strip – digital inputs and outputs (ECOsine active 30/50/60/100/120-xxx-x) ® Fig. 64: X5a terminal strip – digital inputs and outputs (ECOsine active 200/250/300-xxx-x) ® For ECOsine active 200/250/300-xxx-x, an ON-OFF switch is integrated in the cabinet door.

  • Page 86: Fig. 66: Meaning Of Status Led

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 3.10.4 Ethernet (X6) This interface is used to connect to a PC with the AHF Viewer operating program or to con- nect to a LAN network (see also chapter 6.2). 3.10.5 Meaning of status LED ...
  • Page 87 ® active Harmonic Filters – Operating and Installation Instructions ECOsine 4 Commissioning...

  • Page 88: Table 28: Key Functions

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® ECOsine active harmonic filters can be commissioned via the integrated display and keypad. Integrated display and keypad The parameter menu can be navigated via integrated keypad: Fig. 67: Display and keypad The keys have the following functions: Function ...

  • Page 89: Table 29: Information Screen

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Information screen Starting from basic screen some information windows in level 0 are available. Level 1 can be reached by pressing ► from each information screen. Press the ▼ and ▲ keys to switch between the information screens.

  • Page 90: Table 30: Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Parameter menu structure Level 1 Level 2 Level 3 Main menu Device specs Device specs Rated current Measurements Overload current … 2 ... 5 Commissioning fault messages Measurements Mains frequency THDi L1 …...
  • Page 91 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Changing parameters To change a parameter, select it using the arrow keys and open by pressing 'OK‘. If the 'OK' key is pressed once again, the color of the value is reversed. In this state you can use the ▼...
  • Page 92 Commissioning procedure Note for Commissioning with AHF-Viewer (PC commissioning tool) It is recommended always to use the newest version of AHF-Viewer. The software can be downloaded at www.schaffner.com in Downloads/Software. For commissioning of ® ECOsine active 500-690V AHF-Viewer Version V02.02.00.08 or higher is needed.
  • Page 93 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Check the connection of the auxiliary supply voltage and, if necessary, adjust it (see chapter 3.3.2) – Only 690 V variant NOTICE! Incorrect connection of the auxiliary supply can result in damage to the device! Check the filling level of the cooling system.
  • Page 94 ® active Harmonic Filters – Operating and Installation Instructions ECOsine P105 = + … kW? – power L1 P106 = + … kW? – power L2 P107 = + … kW? – power L3 P105 ≈ P106 ≈ P107? Are all values positive? Check the phase voltages and currents by measuring them using the AHF Viewer to determine whether they are in phase (see chapter 3.9.7 and 3.9.8).
  • Page 95 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Status messages Message in Code Meaning Note display (P20) ® Fault Error, ECOsine active not See error codes working (code not used) ® Operation ECOsine active in operation - ® ECOsine active is off See P202...

  • Page 96: Table 31: Status Messages Of Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Message in Code Meaning Note display (P20) Check: ® Check CT ECOsine active has not Current transformer wiring been switched on yet and the See P300, 310 measurement signal of cur- Current transformer installed rent transformers is not plau- in correct position...
  • Page 97 If necessary, contact Schaffner service (code not used) CPU init Internal hardware problem Contact Schaffner service FPGA init 6 Internal hardware problem Contact Schaffner service ® Wait until it has cooled down, automatic...
  • Page 98 (only at devices Coolant level with liquid cooling) Operating pressure (nominal >2.5 bar) Pump motor is running If necessary, contact Schaffner Service IGBT Uce Temporarily switch off due Contact Schaffner service max. to overcurrent, if perma- nent error: internal hard- ware problem ®...
  • Page 99 ® tion of ECOsine active. Possibly internal error exceeds the limit value of hardware problem, contact Schaffner Ser- P556 vice. max. load 19 Temporary switching off for Check load state and current controller set- some seconds because tings (500 …...

  • Page 100: Table 32: Error Messages Of Ecosine

    Schaffner Service. SNT Vol- SMPS voltage too low Voltage of the SMPS is below 20V. Please tage too contact Schaffner Service. This failure might be present in the Eventlog after a shutdown of the mains voltage. Control Failure IGBT gate signals...
  • Page 101 Harmonic Filters – Operating and Installation Instructions ECOsine Information for Schaffner Service When contacting Schaffner Service, always keep the following information at hand: Filter type Serial number of the filter (WOxxxxxxx S/Nxxx xxxxP) Description of the error (frequency, regular occurrence etc.) Application description, for example load types Copy of event log (*.txt file)

  • Page 102: Table 33: Overview Of The Parameter Groups

    ® active Harmonic Filters – Operating and Installation Instructions 102 ECOsine Parameter list All measured values and parameters to be set are identified with a parameter number. The parameters are sorted into groups. The parameter number corresponds to the menu group number in the display.
  • Page 103 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Parameter groups P0xx, P1xx (read only) The following parameters display the device data and measured values. Instantaneous val- ues are not shown in the display, as the representation of time-related curves is only useful in AHF Viewer.
  • Page 104 ® active Harmonic Filters – Operating and Installation Instructions 104 ECOsine Designation Unit Meaning Mains current L1 – rms line current rms L1 Mains current L2 – rms line current rms L2 Mains current L3 – rms line current rms L3 Mains current L1 –...

  • Page 105: Table 34: Parameters P0Xx To P1Xx

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Designation Unit Meaning Switch on slope 0 1 (for AHF Viewer ON signal switch-on-trigger) Switch off slope 0 1 (for AHF Viewer OFF signal switch-off-trigger) Table 34: Parameters P0xx to P1xx...
  • Page 106 ® active Harmonic Filters – Operating and Installation Instructions 106 ECOsine Parameter groups P2xx, P3xx and P4xx (Commissioning parameters) Parameter No. Designation Factory setting Meaning language English Language shown on display German English Chinese French polarity ALARM Low active Polarity of output X5.2 OUT1 (X5.2) ALARM Low active...
  • Page 107 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Parameter No. Designation Factory setting Meaning DHCP Allocation of IP address by DHCP server OFF (in that case please set the following parameters: P240 IP address P242 subnet mask P243 default gateway) ON (in that case the parameters P240, P241 and P242 are allo- cated automatically by DHCP...
  • Page 108 ® active Harmonic Filters – Operating and Installation Instructions 108 ECOsine Parameter No. Designation Factory setting Meaning CT check P311 = ON Checks the signal from external CT to plausibility. This check is carried out auto- matically when AHF is OFF. If CTs are not ok, a warning "Check current transformer"...

  • Page 109: Fig. 68: Example For Cos Φ Control

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Parameter No. Designation Factory setting Meaning Specifies the target cos φ range cosphi lower limit on mains side (lower limit) Cos φ on mains side is kept in the range between P401 and P402.

  • Page 110: Table 35: Parameters P2Xx To P410 (Basic Commissioning Parameters)

    ® active Harmonic Filters – Operating and Installation Instructions 110 ECOsine Parameter No. Designation Factory setting Meaning priority full load 0 = no priority Compensation priority at full load 0 = none (symmetric limitation of harmonic, reactive compen- sation – default value) 1 = reactive current (priority to reactive current compensation during full load)
  • Page 111 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Parameter groups P4xx (setting of the compensation degree) Parameter no. Designation Factory settings Meaning h3 compensation 0% (3 wire) Adjustable degree of compensa- 80% (4 wire) tion 3 harmonic 1% ... 100% h5 compensation Adjustable degree of compensa- tion 5...

  • Page 112: Table 36: Parameters P411 To P434 (Adjust Degree Of Compensation)

    ® active Harmonic Filters – Operating and Installation Instructions 112 ECOsine Parameter no. Designation Factory settings Meaning h31 compensation Adjustable degree of compensa- tion 31 harmonic 0% ... 100% h33 compensation Adjustable degree of compensa- tion 33 harmonic 0% ... 100% h35 compensation Adjustable degree of compensa- tion 35...

  • Page 113: Fig. 69: Ahf Viewer Basic Screen

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine AHF Viewer PC operating program ® The AHF viewer PC operating program supports ECOsine active commissioning and ena- bles further diagnosis. For details on the AHF Viewer, refer to the Help file of the AHF Viewer, as well as the AHF Viewer operating instructions which are enclosed with the down- load files of the AHF Viewer.

  • Page 114: Table 37: Ahf Viewer Prerequisites

    ® active Harmonic Filters – Operating and Installation Instructions 114 ECOsine Operating system Feature Level Operating system Windows XP Windows Vista (see "readme.txt" before installation) Windows 7 (run in “compatibility mode” when indicated) Table 37: AHF Viewer prerequisites...

  • Page 115: Table 38: Interface Converter Specifications Rs485

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine Connecting to the PC ® The connection is established via the RS485 interface to ECOsine active (terminal X4) or via Ethernet (terminal X6). 6.2.1 Connection via RS485 PC connection with RS485 requires a suitable interface converter. Designation Galvanic isolation With...

  • Page 116: Table 41: Parameters For The Interface Configuration Rs 485

    ® active Harmonic Filters – Operating and Installation Instructions 116 ECOsine Parameter no. Designation Factory setting Meaning MB Slave ID Modbus node address (1... 247) MB baud rate 38400 Modbus baud rate 2400 9600 14400 19200 38400 57600 64800 115200 MB Parity Modbus parity EVEN...
  • Page 117 ® active Harmonic Filters – Operating and Installation Instructions ECOsine 6.2.2 Connection via Ethernet ® To establish connection to ECOsine active via Ethernet, both devices must be in the same ® subnet or a connection via router must be available. During this process ECOsine active can optionally obtain an IP address, subnet mask and the default gateway using a DHCP server or they must be preset manually.

  • Page 118: Table 42: Parameters For Interface Configuration

    ® active Harmonic Filters – Operating and Installation Instructions 118 ECOsine Parameter Designation Factory setting Meaning IP address 192.168.1.2 IP address Fixed IP address if P241 DHCP = OFF Automatic assignment of an IP address by a DHCP server if P241 DHCP = ON DHCP Activation of the IP address allocation by DHCP server...
  • Page 119 ® active Harmonic Filters – Operating and Installation Instructions ECOsine 7 Technical Data...
  • Page 120 ® active Harmonic Filters – Operating and Installation Instructions 120 ECOsine General technical data 7.1.1 General technical data 400V / 480V and 200V / 240V Characteristics Value Notes Altitude Up to 1000 m without derating of Attention! compensating current If the device is used in altitudes From 1000 to 4000 m automatic >2000m the transient Voltages (1.2 μs / 50 μs) must not exceed the...

  • Page 121: Table 43: General Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine 7.1.2 General technical data 500V / 690V Characteristics Value Notes Altitude Up to 1000 m without Attention! derating of compensat- If the device is used in altitudes >2000m ing current the transient Voltages (1.2 μs / 50 μs) must not exceed From 1000 to 4000 m...

  • Page 122: Fig. 70: Current Limit Curve

    ® active Harmonic Filters – Operating and Installation Instructions 122 ECOsine 7.1.3 Maximum output current for harmonics 100% Harmonics Fig. 70: Current limit curve...

  • Page 123: Table 45: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Device-specific data for ECOsine active with mains voltage 200V / 240V ® 7.2.1 Device-specific data for ECOsine active FN3430-030-200-4 Value Rated compensation current 30 A (phase) (continuous operation at the load limit 90 A (neutral conductor) possible) Overload capability...

  • Page 124: Fig. 71: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 124 ECOsine FN3430-30-200-4 35.00 30.00 25.00 20.00 15.00 10.00 5.00 0.00 Temperature [°C] ® Fig. 71: Derating ECOsine active FN3430-30-200-4...

  • Page 125: Table 46: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.2.2 Device-specific data for ECOsine active FN3420-50-200-3 Value Rated compensation current 50 A (continuous operation at the load limit possible) Overload capability 125 A (peak value) for 10 ms, load limit rated com- pensation current (RMS) Switching frequency 16 kHz...

  • Page 126: Fig. 72: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 126 ECOsine FN3420-50-200-3 60.00 50.00 40.00 30.00 20.00 10.00 0.00 Temperature [°C] ® Fig. 72: Derating ECOsine active FN3420-50-200-3...

  • Page 127: Table 47: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.2.3 Device-specific data for ECOsine active FN3430-060-200-4 Value Rated compensation current 60 A (phase) (continuous operation at the load limit 180 A (neutral conductor) possible) Overload capability 150 A (peak value) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 128: Fig. 73: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 128 ECOsine FN3430-60-200-4 70.00 60.00 50.00 40.00 30.00 20.00 10.00 0.00 Temperature [°C] ® Fig. 73: Derating ECOsine active FN3430-60-200-4...

  • Page 129: Table 48: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.2.4 Device-specific data for ECOsine active FN3420-100-200-3 Value Rated compensation current 100 A (phase) (continuous operation at the load limit possible) Overload capability 250 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 130: Fig. 74: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 130 ECOsine FN3420-100-200-3 120.00 100.00 80.00 60.00 40.00 20.00 0.00 Temperature [°C] ® Fig. 74: Derating ECOsine active FN3420-100-200-3...

  • Page 131: Table 49: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Device-specific data for ECOsine active with mains voltage 400V / 480V ® 7.3.1 Device-specific data for ECOsine active FN3420-030-480-3 Value Rated compensation current 30 A (Phase) (continuous operation at the load limit possible) Overload capability 75 A (peak value phase current) for 10ms, load limit...

  • Page 132: Fig. 75: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 132 ECOsine FN3420-30-480-3 35.00 30.00 25.00 20.00 15.00 10.00 5.00 0.00 Temperature [°C] ® Fig. 75: Derating ECOsine active FN3420-30-480-3...

  • Page 133: Table 50: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.2 Device-specific data for ECOsine active FN3430-030-400-4 Value Rated compensation current 30 A (phase) (continuous operation at the load limit 90 A (neutral conductor) possible) Overload capability 75 A (peak value) for 10 ms, load limit rated com- pensation current (RMS) Switching frequency 16 kHz...

  • Page 134: Fig. 76: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 134 ECOsine FN3430-30-400-4 35.00 30.00 25.00 20.00 15.00 10.00 5.00 0.00 Temperature [°C] ® Fig. 76: Derating ECOsine active FN3430-30-400-4...

  • Page 135: Table 51: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.3 Device-specific data for ECOsine active FN3420-050-480-3 Value Rated compensation current 50 A (continuous operation at the load limit possible) Overload capability 125 A (peak value) for 10 ms, load limit rated com- pensation current (RMS) Switching frequency 16 kHz...

  • Page 136: Fig. 77: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 136 ECOsine FN3420-50-480-3 60.00 50.00 40.00 30.00 20.00 10.00 0.00 Temperature [°C] ® Fig. 77: Derating ECOsine active FN3420-50-480-3...

  • Page 137: Table 52: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.4 Device-specific data for ECOsine active FN3430-060-400-4 Value Rated compensation current 60 A (phase) (continuous operation at the load limit 180 A (neutral conductor) possible) Overload capability 150 A (peak value) for 10 ms, load limit rated com- pensation current (RMS) Switching frequency 16 kHz...

  • Page 138: Fig. 78: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 138 ECOsine FN3430-60-400-4 70.00 60.00 50.00 40.00 30.00 20.00 10.00 0.00 Temperature [°C] ® Fig. 78: Derating ECOsine active FN3430-60-400-4...

  • Page 139: Table 53: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.5 Device-specific data for ECOsine active FN3420-100-480-3 Value Rated compensation current 100 A (phase) (continuous operation at the load limit possible) Overload capability 250 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 140: Fig. 79: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 140 ECOsine FN3420-100-480-3 120.00 100.00 80.00 60.00 40.00 20.00 0.00 Temperature [°C] ® Fig. 79: Derating ECOsine active FN3420-100-480-3...

  • Page 141: Table 54: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.6 Device-specific data for ECOsine active FN3420-100-480-3-GL Value Rated compensation current 100 A (phase) (continuous operation at the load limit possible) Overload capability 250 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...
  • Page 142 ® active Harmonic Filters – Operating and Installation Instructions 142 ECOsine FN3420-100-480-3-GL 120.00 100.00 80.00 60.00 40.00 20.00 0.00 Temperature [°C] ® Fig. 80: Derating ECOsine active FN3420-100-480-3-GL...

  • Page 143: Table 55: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.7 Device-specific data for ECOsine active FN3430-100-400-4 Value Rated compensation current 100 A (phase) (continuous operation at the load limit 300 A (neutral conductor) possible) Overload capability 250 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 144: Fig. 80: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 144 ECOsine FN3430-100-400-4 120.00 100.00 80.00 60.00 40.00 20.00 0.00 Temperature [°C] ® Fig. 81: Derating ECOsine active FN3430-100-400-4...

  • Page 145: Table 56: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.8 Device-specific data for ECOsine active FN3420-120-480-3 Value Rated compensation current 120 A (phase) (continuous operation at the load limit possible) Overload capability 250 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 146: Fig. 81: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 146 ECOsine FN3420-120-480-3 140.00 120.00 100.00 80.00 60.00 40.00 20.00 0.00 Temperature [°C] ® Fig. 82: Derating ECOsine active FN3420-120-480-3...

  • Page 147: Table 57: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.9 Device-specific data for ECOsine active FN3420-120-480-3-GL Value Rated compensation current 120 A (phase) (continuous operation at the load limit possible) Overload capability 250 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...
  • Page 148 ® active Harmonic Filters – Operating and Installation Instructions 148 ECOsine FN3420-120-480-3-GL 140.00 120.00 100.00 80.00 60.00 40.00 20.00 0.00 Temperature [°C] ® Fig. 83: Derating ECOsine active FN3420-120-480-3-GL...

  • Page 149: Table 58: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.10 Device-specific data for ECOsine active FN3430-120-400-4 Value Rated compensation current 120 A (phase) (continuous operation at the load limit 300 A (neutral conductor) possible) Overload capability 250 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 150: Fig. 82: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 150 ECOsine FN3430-120-400-4 140.00 120.00 100.00 80.00 60.00 40.00 20.00 0.00 Temperature [°C] ® Fig. 84: Derating ECOsine active FN3430-120-400-4...

  • Page 151: Table 59: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.11 Device-specific data for ECOsine active FN3420-200-480-3 Value Rated compensation current 200 A (phase) (continuous operation at the load limit possible) Overload capability 500 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 152: Fig. 83: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 152 ECOsine FN3420-200-480-3 250.00 200.00 150.00 100.00 50.00 0.00 Temperature [°C] ® Fig. 85: Derating ECOsine active FN3420-200-480-3...
  • Page 153 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.12 Device-specific data for ECOsine active FN3430-200-400-4 Value Rated compensation current 200 A (phase) (continuous operation at the load limit 600 A (neutral conductor) possible) Overload capability 500 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 154: Table 60: Device-Specific Data For Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 154 ECOsine ® Table 60: Device-specific data for ECOsine active FN3430-200-400-4 FN3430-200-400-4 250.00 200.00 150.00 100.00 50.00 0.00 Temperature [°C] ® Fig. 86: Derating ECOsine active FN3430-200-400-4...
  • Page 155 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.13 Device-specific data for ECOsine active FN3420-250-480-3 Value Rated compensation current 250 A (phase) (continuous operation at the load limit possible) Overload capability 625 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 156: Table 61: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 156 ECOsine ® Table 61: Technical data ECOsine active FN3420-250-480-3 FN3420-250-480-3 300.00 250.00 200.00 150.00 100.00 50.00 0.00 Temperature [°C] ® Fig. 87: Derating ECOsine active FN3420-250-480-3...
  • Page 157 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.14 Device-specific data for ECOsine active FN3430-250-400-4 Value Rated compensation current 250 A (phase) (continuous operation at the load limit 750 A (neutral conductor) possible) Overload capability 625 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 158: Fig. 86: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 158 ECOsine FN3430-250-400-4 300.00 250.00 200.00 150.00 100.00 50.00 0.00 Temperature [°C] ® Fig. 88: Derating ECOsine active FN3430-250-400-4...

  • Page 159: Table 63: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.15 Device-specific data for ECOsine active FN3420-300-480-3 Value Rated compensation current 300 A (phase) (continuous operation at the load limit possible) Overload capability 750 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 160: Fig. 87: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 160 ECOsine FN3420-300-480-3 350.00 300.00 250.00 200.00 150.00 100.00 50.00 0.00 Temperature [°C] ® Fig. 89: Derating ECOsine active FN3420-480-3...

  • Page 161: Table 64: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® 7.3.16 Device-specific data for ECOsine active FN3430-300-400-4 Value Rated compensation current 300 A (phase) (continuous operation at the load limit 750 A (neutral conductor) possible) Overload capability 750 A (peak value phase current) for 10 ms, load limit rated compensation current (RMS) Switching frequency 16 kHz...

  • Page 162: Fig. 88: Derating Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 162 ECOsine FN3430-300-400-4 350.00 300.00 250.00 200.00 150.00 100.00 50.00 0.00 Temperature [°C] ® Fig. 90: Derating ECOsine active N3430-300-400-4...
  • Page 163 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Device-specific data for ECOsine active with mains voltage 500V / 690V ® 7.4.1 Device-specific data for ECOsine active FN3420-200-690-3 Value Rated compensation current 200 A (phase) (continuous operation at the load limit possible) Overload capability 500 A (peak value phase current) for 10 ms, load...

  • Page 164: Table 62: Technical Data Ecosine

    ® active Harmonic Filters – Operating and Installation Instructions 164 ECOsine Value Tightening torque with connecting lug M10: 19 Nm (168.0 lbf in) EF T4) Fuse protection A circuit breaker is integrated in the device. Type: 690 VAC/250A T4V250 R250 – TMA – Detection mode UL Setting value 215 A Protection class...
  • Page 165 Average utilization of the filter 60% Maximum 1 Off / On cycle per month For all listed maintenance operations except for cleaning of the ventilation grilles and refill- ing of cooling water, contact the Schaffner Service or an authorized Schaffner Service part- ner.
  • Page 166 ® active Harmonic Filters – Operating and Installation Instructions 166 ECOsine Cleaning of the ventilation grilles To clean the ventilation grilles blow those out using compressed air with the filter switched off. If it is necessary to remove the cover for cleaning, wait for 10 minutes after switching off the mains voltage before performing it.
  • Page 167 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Refilling the coolant ® If the coolant level in the switched-off state of ECOsine active is not between the minimum and maximum marks (see chapter 3.3), then it has to be adjusted. To do so, fill in the water up to the Max mark according to the specification on the data sheet of the cooling system.
  • Page 168 ® active Harmonic Filters – Operating and Installation Instructions 168 ECOsine ® Maintenance plan ECOsine active FN3420-30/50-480-3 Operation in years 1 2 3 4 5 6 7 8 9 10 11 12 Maintenance operations             Functional test and cleaning of the ventilation grilles of the main fan and additional fans ...
  • Page 169 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Maintenance plan ECOsine active FN3430-30/60-400-4 Operation in years 1 2 3 4 5 6 7 8 9 10 11 12 Maintenance operations             Functional test and cleaning of the ventilation grilles of the main fan and additional fans ...
  • Page 170 ® active Harmonic Filters – Operating and Installation Instructions 170 ECOsine ® Maintenance plan ECOsine active FN3420-100/120-480-3 Operation in years 1 2 3 4 5 6 7 8 9 10 11 12 Maintenance operations             Functional test and cleaning of the ventilation grilles of the main fan and additional fans ...
  • Page 171 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Maintenance plan ECOsine active FN3430-100/120-400-4 Operation in years 1 2 3 4 5 6 7 8 9 10 11 12 Maintenance operations             Functional test and cleaning of the ventilation grilles of the main fan and additional fans ...
  • Page 172 ® active Harmonic Filters – Operating and Installation Instructions 172 ECOsine ® Maintenance plan ECOsine active FN3420-200/250/300-480-3 Operation in years 1 2 3 4 5 6 7 8 9 10 11 12 Maintenance operations             Functional test of the main fan (on the cover) and DC-link fan.
  • Page 173 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® Maintenance plan ECOsine active FN3430-200/250/300-400-4 Operation in years 1 2 3 4 5 6 7 8 9 10 11 12 Maintenance operations             Functional test of the main fan (on the cover) and DC-link fan.
  • Page 174 ® active Harmonic Filters – Operating and Installation Instructions 174 ECOsine ® Maintenance plan ECOsine active FN3420-200-690-3 Operation in years 1 2 3 4 5 6 7 8 9 10 11 12 Maintenance operations             Functional test of the main fan (on the cover) and DC-link fans.
  • Page 175 ® active Harmonic Filters – Operating and Installation Instructions ECOsine Declarations of Conformity...
  • Page 176 ® active Harmonic Filters – Operating and Installation Instructions 176 ECOsine ® ECOsine active FN34xx-30/50/60/ 100/120/200/250/300-xxx-x...
  • Page 177 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® ECOsine active FN3420-100/120-480-3-GL...
  • Page 178 ® active Harmonic Filters – Operating and Installation Instructions 178 ECOsine...
  • Page 179 ® active Harmonic Filters – Operating and Installation Instructions ECOsine ® ECOsine active FN3420-200-690-3...
  • Page 180 Mitsui-Seimei Sangenjaya Bldg. 7F uksales@schaffner.com 1-32-12, Kamiuma, Setagaya-ku www.schaffner.uk.com Tokyo 154-0011 To find your local partner within T +81 3 5712 3650 Schaffner‘s global network, please go to F +81 3 5712 3651 Schaffner EMC Inc. www.schaffner.com japansales@schaffner.com 52 Mayfield Avenue www.schaffner.jp Edison, New Jersey 08837 ®...

This manual is also suitable for:

Ecosine active fn3420-050-3 seriesEcosine active fn3430-030-4 seriesEcosine active fn3430-060-4 seriesEcosine active fn3420-100-3 seriesEcosine active fn3420-120-3 seriesEcosine active fn3420-100-480-3-gl ... Show all

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