1. Manuals
  2. Brands
  3. Schaffner Manuals
  4. Water Filtration Systems
  5. ecosine FN3540
  6. Maintenance manual

Schaffner ecosine FN3540 Maintenance Manual

Ecosine active sync
Hide thumbs
Table of Contents

Advertisement

Quick Links

Maintenance Manual

Ecosine active sync
www.myecosine.com
English version
|
Schaffner Group
Nordstrasse 11
|
T +41 32 681 66 26
F +4132 681 66 30
|
|
4542 Luterbach
Switzerland
|
www.schaffner.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ecosine FN3540 and is the answer not in the manual?

Questions and answers

Related Manuals for Schaffner ecosine FN3540

Summary of Contents for Schaffner ecosine FN3540

  • Page 1: Maintenance Manual

    Maintenance Manual Ecosine active sync www.myecosine.com English version Schaffner Group Nordstrasse 11 4542 Luterbach Switzerland T +41 32 681 66 26 F +4132 681 66 30 www.schaffner.com...
  • Page 2 Revision: 01 (March 2018) The most current edition of these instructions (PDF format) can be obtained from your contact of the Schaffner service organization. Other technical documentation of our products is also available in the download area of our website www.schaffner.com...

  • Page 3: Table Of Contents

    ® 3 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Table of Contents Introduction Purpose Additional Resources General Safety Notes and Installation Guidelines Environmental Conditions / Exclusion of warranty Welcome About this manual Who should read this guide Personnel qualification Get help Get training...

  • Page 4: Introduction

    1.2 Additional Resources The Schaffner group does provide a number of additional resources available at schaffner.com to understand power quality in general and product in particular. The ecosine active sync filter maintenance manual provides information on maintenance and testing for field service technicians, as well as disassembly and assembly instructions for wear parts.

  • Page 5: General Safety Notes And Installation Guidelines

    ® 5 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 2 General Safety Notes and Installation Guidelines...

  • Page 6: Environmental Conditions / Exclusion Of Warranty

    To increase the lifetime Schaffner provides all ecosine active filters with the ability to work within pollution degree 2 (PD2) and does use coated PCB’s according to IEC61721-3-3.
  • Page 7 ® 7 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Operation environmental Climate conditions for operation class 3K3: specifications • Temperature range: 0°C to +40°C (IEC 60721-3-3, EN50178) • Relative humidity: < 95%, no condensation • Atmospheric pressure: 70KPa to 106KPa Degree of pollution Pollution conditions for operation class PD2 (IEC 61010, EN50178)

  • Page 8: Welcome

    WARNING 4.4 Get help Schaffner believes in the value of service and partnering. We do offer help with a lot of topics. In order to provide the most successful help Schaffner does operate a service organization and worldwide service centers. We do also closely collaborate with a growing network of qualified and authorized service partners to maintain our high service quality on a global approach.

  • Page 9: Contact Us

    Harmonic Filters – Maintenance Manual for FN35xx Cabinet 4.6 Contact us Schaffner – More than just filters. Schaffner is in the unique position of being able to support the user with problem analyses, engineering advice, testing and measurement support, custom products, and a worldwide customer service organization.

  • Page 10: Cabinet 380Vac-415/480Vac 3-/4-Wire

    ® 10 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5 CABINET 380VAC-415/480VAC 3-/4-WIRE 5.1 Maintenance schedule Year after start operation Maintenance job Check operation, clean cabinet fans, fan guard of cabinet, filter      ...

  • Page 11: Maintenance Instruction

    ® 11 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3 Maintenance instruction Attention! Before starting to work on the device, ensure that it is switched off, disconnected from the grid and capacitors are discharged 5.3.1 Check operation, clean cabinet fans, fan guard of cabinet, filter pads, internal fan, fan guard of internal fan and air path 5.3.1.1 Tool list CLEANING MATERIAL LIST...
  • Page 12 ® 12 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Open the front door Check the device for loss of voltage Remove the 2 screws on top with a torx T20 screw driver...
  • Page 13 ® 13 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Remove the 2 screws on both sides with a torx T20 screw driver and remove the front cover Loose the two fixing screws and disconnect the cable from the main fan module Remove the 4 screws with a torx T20 screw driver and remove the main fan module...
  • Page 14 ® 14 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Clean the fans Clean the air path 5.3.1.3 Reassembly process Place the main fan module and tighten the 4 screws with a torque wrench and a T20 torx bit with 3.0 Nm...
  • Page 15 ® 15 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Connect the cable to the main fan module and fix the two screws with 1.2 Nm Mount the front cover and tighten the 2 screws on both sides with a torque wrench and a T20 torx bit, with 3.0 Nm Tighten the 2 top screws with a torque wrench and a T20 torx bit, with 3.0 Nm...
  • Page 16 ® 16 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3.1.4 Dismantling process Loose the two screws of the enclosure fan module plug with a long PZ screw driver and disconnect it Loose the 2 screws and remove the enclosure fan module Clean the fan and the fan guard...
  • Page 17 ® 17 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3.1.5 Reassembly process Mount the enclosure fan module and tighten the screws Connect the plug to the enclosure fan module and fix it with a long PZ screw driver with 2.0 5.3.1.6 Dismantling process Open the covers of the filter pads...
  • Page 18 ® 18 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Remove the filter pads and clean them all with compressed air 5.3.1.7 Reassembly process Place the filter pads to the covers and close them Attention! The mounting direction must be according to the guidline inside of the spare part packing...

  • Page 19: Replace Filter Pads

    ® 19 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3.2 Replace filter pads 5.3.3 Spare parts 819135 AHF EXHAUST FILTER PFA GEN II 5.3.3.1 Dismantling process Open the covers of the filter pads Remove the filter pads...

  • Page 20: Replace Cabinet Fans, Fans

    ® 20 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3.3.2 Reassembly process Place the filter pads to the covers and close them Attention! The mounting direction must be according to the guidline inside of the spare part packing 5.3.4 Replace cabinet fans, fans 4 –...
  • Page 21 ® 21 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3.4.3 Dismantling process Switch off the main switch and disconnect the device from the grid Open the front door Check the device for loss of voltage...
  • Page 22 ® 22 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Remove the 2 screws on top with a torx T20 screw driver Remove the 2 screws on both sides with a torx T20 screw driver and remove the front cover Loose the two fixing screws and disconnect the cable from the main fan module...
  • Page 23 ® 23 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Remove the 4 screws with a torx T20 screw driver and remove the main fan module Remove the terminals from the rail Remove the 16 screws with a torx screw driver T20...
  • Page 24 ® 24 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3.4.4 Reassembly process Replace the fans one by one, with connecting the cables to the terminals as before Tighten the screws with a torque wrench and a torx T20 bit, with 3.0 Nm Fix the terminals to the rail...
  • Page 25 ® 25 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Place the main fan module and tighten the 4 screws with a torque wrench and a T20 torx bit with 3.0 Nm Connect the cable to the main fan module and fix the two screws with 1.2 Nm Mount the front cover and tighten the 2 screws on both sides with a torque wrench and a T20...

  • Page 26: Replace Internal Fan, Fan

    ® 26 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Tighten the 2 top screws with a torque wrench and a T20 torx bit, with 3.0 Nm 5.3.5 Replace internal fan, fan 8 5.3.5.1 Tool List MAINTENANCE TOOL LIST 1.
  • Page 27 ® 27 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3.5.3 Dismantling process Switch off the main switch and disconnect the device from the grid Open the front door Check the device for loss of voltage...
  • Page 28 ® 28 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Loose the two screws of the enclosure fan module plug with a long PZ screw driver and disconnect it Loose the 2 screws and remove the enclosure fan module Remove the 4 screws and replace the fan...

  • Page 29: Replace Main Fuses

    ® 29 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3.5.4 Reassembly process Mount the enclosure fan module and tighten the screws Connect the plug to the enclosure fan module and fix it with a long PZ screw driver with 2.0 5.3.6 Replace Main fuses 5.3.6.1 Spare parts 819127 AHF FUSE 100A 600V CABINET...
  • Page 30 ® 30 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3.6.2 Dismantling process Switch off the main switch and disconnect the device from the grid Open the front door Check the device for loss of voltage...
  • Page 31 ® 31 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Open all fuse holder and remove them Replace the fuses 5.3.6.3 Reassembly process Assemble the fuse holder carefully to all 4 guidances each side...

  • Page 32: Replace Power Supply Fuses

    ® 32 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Close the fuse holder 5.3.7 Replace Power Supply fuses 5.3.7.1 Spare parts 819131 AHF FUSE 10.3X38 8A 690V CABINET GEN II SP 5.3.7.2 Dismantling process Switch off the main switch and disconnect the device from the grid...
  • Page 33 ® 33 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Open the front door Open the fuse holder and replace the 3 fuses 5.3.7.3 Reassembly process Close the fuse holder...
  • Page 34 6. Multimeter with capacitance test (for example Fluke 175) 7. Torx screw driver set insulated SPECIAL TOOL LIST 1. Load lifter Schaffner order number 819770 5.3.9 Dismantling process Switch off the main switch and disconnect the device from the grid...
  • Page 35 ® 35 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Open the front door Check the device for loss of voltage Remove all connections from the front side...
  • Page 36 ® 36 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Remove the 8 power module fixing screws with a socket wrench and a 10 mm nut Place the load lifter under the power module you want to remove Move the power module out of the cabinet, put it on a table and start the maintenance according to the maintenance instruction for...
  • Page 37 ® 37 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet 5.3.9.1 Reassembly process Put the power module on the load lifter, place it in front of the cabinet and adjust the hight Slide the power module into the cabinet Fix the power module with the 8 fixing screws and tighten it with a socket wrench and a 10 mm nut with 4.2 Nm...
  • Page 38 ® 38 Ecosine active Harmonic Filters – Maintenance Manual for FN35xx Cabinet Connect all connections to the power module, tighten the main connection cables with a torque wrench and the right bit with 4.2 Nm and the earth cable with a torque wrench and a 13 mm socket, with 9.5 Nm Continue with the next power module until all assembled power modules are maintained...
  • Page 39 Schaffner EMC Inc. 52 Mayfield Avenue Edison New Jersey 08837 United State of America To find your local partner within Schaffner‘s global network, please go to www.schaffner.com ® 2014 Schaffner Group The content of this document has been carefully checked and understood.

This manual is also suitable for:

Ecosine fn3541Ecosine fn3545

Table of Contents