TEINNOVA MULTIPRO Operating Instructions Manual

Electro-pneumatic brushing robot

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multipro
multipro
Electro-pneumatic brushing robot
user manual
EN
original manual translation

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Summary of Contents for TEINNOVA MULTIPRO

  • Page 1 Electro-pneumatic brushing robot user manual original manual translation...
  • Page 2: Technical Service

    Dear customer: Thank you very much for placing your trust in a quality product from TEINNOVA. This product is manufactured using modern production processes and extensive quality assurance measures. We try to do everything possible to ensure that you are satisfied with this product and can work with it without any problems.
  • Page 3 5-52 safety warnings 6-52 conditions of use 7-52 know your machine 8-52 control panel 9-52 remote control 10-52 accessories and related equipment 11-52 operating instructions 19-52 multipro multipro Electro-pneumatic brushing robot 3-52...
  • Page 4 43-52 transport 44-52 maintenance and care 45-52 waste management 49-52 technical specifications 50-52 warranty conditions 51-52 CE declaration of conformity 52-52 multipro multipro Electro-pneumatic brushing robot 4-52...
  • Page 5 This symbol alerts you to a situation that may result in property damage without personal injury if you do not properly follow the instructions. IMPORTANT NOTE! This symbol alerts you to information regarding the optimal use of the equipment to avoid possible misuse. multipro multipro Electro-pneumatic brushing robot 5-52...
  • Page 6: Safety Warnings

    Properly secure your MULTIPRO and activate the wheel lock when transporting it in a vehicle. Do not open the control box of your MULTIPRO duct cleaning robot. In the event of a fault, please contact TEINNOVA’s Technical Assistance Service on +34 941 44 50 56.
  • Page 7: Conditions Of Use

    MULTIPRO is a machine for cleaning both circular ducts, with diameters of 100-1000 mm, and rectangular ducts. Ducts may be for smoke extraction, chimneys or even air-conditioning installations. Suitable fittings must be provided for each duct. It includes a 30 metre hose so that 60 metres of pipe can be cleaned from a single point on the pipe. It can be used in flues and extraction hoods.
  • Page 8: Know Your Machine

    13- On/off button 5- Liquid inlet 14- LED indicator 6- Compressed air inlet 15- Hose 7- Electrical connection cable 16- Brush head 8- Chemical support tray 17- Brush coupling 9- 10-litre chemical tank 18- Brush multipro multipro Electro-pneumatic brushing robot 8-52...
  • Page 9: Control Panel

    Main control panel: Touch screen The equipment is controlled via the touch screen. General Switch Switching the equipment on and off Emergency Mushroom Emergency stop LED Strip Indicates the status of the machine multipro multipro Electro-pneumatic brushing robot 9-52...
  • Page 10: Remote Control

    Remote control: Used to open/close/stop the centring device of the MULTIPRO Centring button planing machine. Actuates the motor of the planing machine so that its rotational Left Turn movement is counterclockwise. Button for activating the above functions. In order to start a...
  • Page 11 Accessories included: Compressed air supply hose 8 metre hose, with standardised connections, specifically for the compressed air supply of your MULTIPRO. The connections correspond to those of the equipment supplied by TEINNOVA. Cod. AC3303101 Single brush adapter Coupling in which a specific type of brush is mounted to the head of your MULTIPRO machine.
  • Page 12 Optional accessories: Hose reel for mains water Hose reel that makes it possible to supply your MULTIPRO with mains water from a mains socket far away from the cleaning area. The length of the hose is 10 metres.
  • Page 13 Cod. AC3303604 MULTIPRO visualisation system System designed to be installed in your MULTIPRO in a simple way and without having to make any modifications to the equipment. Its installation improves the performance of the equipment when performing a better service.
  • Page 14 Steel and nylon brushes recommended for cleaning ducts with grade 3 grease (high soiling). Dimensions Cod. 7,87 CP1032820 9,84 CP1032825 11,81 CP1032830 13,78 CP1032835 15,75 CP1032840 17,72 CP1032845 19,69 CP1032850 23,62 CP1032860 27,56 CP1032870 31,5 CP1032880 multipro multipro Electro-pneumatic brushing robot 14-52...
  • Page 15 Pack of 5 PBT brushes recommended for cleaning ducts with grade 2 grease (medium dirt). The brushes range in size from 200mm to 600mm diameter. Cod. CP1203030 Dimensions Cod. 7,87 CP1023020 11,81 CP1023030 15,75 CP1023040 19,69 CP1023050 23,62 CP1023060 multipro multipro Electro-pneumatic brushing robot 15-52...
  • Page 16 Pack of 5 mixed brushes recommended for cleaning ducts with grade 3 grease (high dirt). The size range of the brushes is from 200mm to 600mm diameter. Cod. CP1302828 Dimensions Cod. 7,87 CP1032820 11,81 CP1032830 15,75 CP1032840 19,69 CP1032850 23,62 CP1032860 multipro multipro Electro-pneumatic brushing robot 16-52...
  • Page 17 Camera for MULTIPRO HD camera, with built-in self-levelling and illumination, designed for easy installation in the head. Cod. AC3303414 Briefcase Case designed to store the MULTIPRO Visualisation System, optimising its storage space to the maximum. visiomax Cod. AC3303403 multipro multipro...
  • Page 18: Related Equipment

    Piston compressor that generates a compressed air flow of 260 liters at 9 bar. 110V 60Hz; Cod. CO3330205 AR16 16 Piston compressor that generates a compressed air flow of 280 liters at 10 bar. 220V 50Hz; Cod. CO3330206 multipro multipro Electro-pneumatic brushing robot 18-52...
  • Page 19: Fitting Of Accessories

    Fitting of accessories: The head of your MULTIPRO is designed taking into account the possibility of incorporating various accessories supplied by TEINNOVA. With these, work can be carried out more efficiently and comfortably.
  • Page 20 Connect the compressed air outlet port of the compressed air head to the opening circuit of the pneumatic cylinders, as shown in the figure. multipro multipro Electro-pneumatic brushing robot 20-52...
  • Page 21 Loosen the head centring device by means of two fixing screws. screws. This is done by turning the 2 screws simultaneously counterclockwise, as shown in the figure. multipro multipro Electro-pneumatic brushing robot 21-52...
  • Page 22 Once it is free, pull it out to the side. Do the same with the other legs. To replace the legs, whether they are 600, 800 or 1000, repeat the same steps in the opposite direction. multipro multipro Electro-pneumatic brushing robot 22-52...
  • Page 23 Position the brush as shown in the figure. Align the brush retaining hole in the disc retaining bolt placed in the previous assembly step. In case of double coupling, fit two brushes as shown in the figure. multipro multipro Electro-pneumatic brushing robot 23-52...
  • Page 24 Align the brush retaining hole in the disc retaining pin. Disassembly of the brush: Release the locking knob and remove the second retaining disc as shown in the figure. Remove the first brush as shown in the figure. multipro multipro Electro-pneumatic brushing robot 24-52...
  • Page 25 Remove the brush as shown in the figure. Remove the retaining disc as shown in the figure. multipro multipro Electro-pneumatic brushing robot 25-52...
  • Page 26: Camera Assembly

    Connect the different parts of the chamber, placing the hose in between, with four fixing screws as shown in the figure. Connect the camera to the head. The connector has only one position. Fit it and then turn the nut until it is fixed. multipro multipro Electro-pneumatic brushing robot 26-52...
  • Page 27 Connection of your MULTIPRO to the compressed air generator: The MULTIPRO unit must be used in combination with a compressed air generator for operation. This compressed air generator must have a minimum performance of 200 l/m at 5 bar. The use of a compressed air generator marketed by Teinnova is recommended.
  • Page 28: Mains Connection

    Connect the hose to the equipment and to a mains water supply with a minimum pressure of 2 bar. The inlet temperature of the mains water must not exceed 60ºC as this may cause irreparable damage to the internal components of the equipment. multipro multipro Electro-pneumatic brushing robot 28-52...
  • Page 29 Place the canister in the equipment tray. Once it is in place, open the cap and insert the chemical suction rod, which is located on the side of the equipment. multipro multipro Electro-pneumatic brushing robot 29-52...
  • Page 30 Unlock the hose reel brake: Unlock the brake on the reel of your MULTIPRO as shown in the figure. Once the reel is released, release the necessary number of metres to place the brush in the duct and start working.
  • Page 31: Switching On The Equipment

    By means of the control panel on the HMI screen, the function to be performed is selected. Depending on the function selected, the LED on the unit changes colour. Switching on the equipment: Switch on your MULTIPRO by pressing the on/off button. The LED strip will turn green, dimming up and down, and the main display will light up.
  • Page 32: Rinsing Mode

    The LED strip will change colour to blue. Stop foaming and rinsing: Press the stop button to finish foaming or rinsing. The LED strip will turn green, with increasing and decreasing intensity, thus remaining in standby mode. multipro multipro Electro-pneumatic brushing robot 32-52...
  • Page 33 Centrifuge air outlet stop: Press the stop button on the centring device to shut off the air outlet and release it from the duct. The LED strip will remain green, with increasing and decreasing intensity. multipro multipro Electro-pneumatic brushing robot 33-52...
  • Page 34 LED strip prevailing. Stop the brush rotation: Press the stop button to stop the brush from rotating. The LED strip will turn green, with increasing and decreasing intensity, and will remain in standby mode. multipro multipro Electro-pneumatic brushing robot 34-52...
  • Page 35 Stopping the automatic mode: Press the stop button to stop the brush from rotating, deactivating the automatic mode. The LED strip will go into sleep mode. multipro multipro Electro-pneumatic brushing robot 35-52...
  • Page 36: Activate Remote Control

    The rinse icon will light up on the display. The LED strip will change colour to blue. To deactivate it, the rinse and release button must be pressed at the same time. multipro multipro Electro-pneumatic brushing robot 36-52...
  • Page 37 The foaming or rinsing mode can be selected at the same time as the rotation, with the colour of the LED strip prevailing. To deactivate it, the rotation button must be pressed again. multipro multipro Electro-pneumatic brushing robot 37-52...
  • Page 38 Stopping the automatic mode: Press the automatic mode icon to deactivate it and stop the brush from rotating. The LED strip will remain green in colour, with increasing and decreasing intensity. multipro multipro Electro-pneumatic brushing robot 38-52...
  • Page 39: Equipment Settings

    The remote control will be linked. After 20 seconds, the LED strip will return to its normal state and work can continue. multipro multipro Electro-pneumatic brushing robot 39-52...
  • Page 40: Switching Off The Equipment

    Switching off the equipment: Switch off your MULTIPRO by pressing the on/off button. The LED strip will turn off. Emergency stop: If a dangerous situation arises, the emergency stop button must be pressed and the device will stop immediately.
  • Page 41 Steps for the correct disconnection of your MULTIPRO: Disconnection of the chemist: Remove the suction rod from the chemical and place it in the equipment supports. Close the chemical canister and store it in a safe place. Lower the tray on which the chemical canister is placed.
  • Page 42 Disconnect the compressed air hose from your MULTIPRO: Remove the compressed air inlet connection from your MULTIPRO as shown in the illustration. Turn the motor off, with the compressor switched off, before removing the connection in order to eliminate any pressure that may have remained in the compressed air circuit.
  • Page 43: Use Of Chemicals

    COMEGRAS FOAM ACTIVE is the chemical used for the operation of your MULTIPRO. It is a degreasing agent especially indicated for cleaning, sanitising and deodorising areas particularly dirty with grease and burnt residues from installations and materials in the food industry such as meat, slaughterhouses, restaurants, dairies, etc.
  • Page 44 Clean all parts of the machine thoroughly a horizontal position (lying down) for before loading it for transport. transport. This would result in serious damage to the machine and therefore in the machine malfunctioning. multipro multipro Electro-pneumatic brushing robot 44-52...
  • Page 45: Maintenance And Care

    Keep the equipment as clean as possible, storing it in a place protected from the weather. After you have finished using your MULTIPRO equipment, it is important to clean the fluid circuit of the equipment by rinsing it. Keeping the equipment stored with chemicals in the internal ducts of the machine can reduce the service life of the components.
  • Page 46: Maintenance Operations

    In order to carry out maintenance work on the head, the head has to be disassembled. One of the maintenan- ce tasks is to lubricate the inside of the air motor. The replacement of parts will be carried out at Teinnova’s facilities by the company’s technical staff.
  • Page 47 We recommend the use of oil with a SAE 20 classifi- cation for the correct maintenance of your MULTIPRO engine. Position the head, as shown in the figure, making sure that it is centred.
  • Page 48: Spare Parts

    Spare parts: TEINNOVA has spare parts for all parts of the machine as well as consumables for all the maintenance tasks indicated in this manual. Should you require any parts or consumables, please contact TEINNOVA Customer Service on +34 941 44 50 56.
  • Page 49: Waste Management

    Please dispose of the materials in the appropriate container or go to your local collection points. Directive 2012/19/EU of 4 July 2012 on waste electrical and electronic equipment (WEEE). multipro multipro Electro-pneumatic brushing robot 49-52...
  • Page 50: Technical Specifications

    Features Motor power supply Compressed air (Maximum power): 300 l/min – 6,3 bar // 10,6 cfm – 6,3 bar No-load rotational speed: 500 rpm Rotation speed at full power: 236,7 rpm Torque at max output: 6,5 Nm // 57,5 lbf.in Minimum starting torque: 8 Nm // 70,8 lbf.in...
  • Page 51: Warranty Conditions

    TECAI INNOVA S.L. C/ Las Balsas 16-B, Pol. Ind. Cantabria. 26009 LOGROÑO (La Rioja), Spain. TEINNOVA se reserva el derecho de introducir cambios en los equipos sin previo aviso. multipro multipro Electro-pneumatic brushing robot...
  • Page 52: Ce Declaration Of Conformity

    CE declaration of conformity multipro multipro MODEL: SERIAL Nº: TG33203420000 - TG33203429999 MANUFACTURER’S DATA: Manufacturer’s name: tecai innova s Telephone: +34 941 44 50 56 Fax: +34 941 25 24 71 Web: www.teinnova.net TECAI INNOVA, S.L., with full responsibility, certifies that the machine model described above complies with all...

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