Grizzly G0489 Owner's Manual

Grizzly G0489 Owner's Manual

Metalworking sander
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MODEL G0489
METALWORKING SANDER
OWNER'S MANUAL
COPYRIGHT © FEBRUARY, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED OCTOBER, 2017 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC7920 PRINTED IN CHINA

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Summary of Contents for Grizzly G0489

  • Page 1 MODEL G0489 METALWORKING SANDER OWNER'S MANUAL COPYRIGHT © FEBRUARY, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED OCTOBER, 2017 (HE) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Table Of Contents

    Grinding Tips ..........................17 SECTION 5: MAINTENANCE......................18 Schedule ..........................18 Accessories ..........................18 Changing the Belt ........................18 Electrical Components & Wiring Diagram ................19 G0489 Parts Breakdown ......................20 G0489 Parts List ........................21 WARRANTY AND RETURNS ......................22...
  • Page 4: Introduction

    Where could it be improved? For your convenience, we post all available docu- Please take a few minutes to give us feedback. mentation on our website at www.grizzly.com. Any updates to this document will be reflected on Grizzly Documentation Manager our website as soon as complete.
  • Page 5: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G0489 METALWORKING SANDER Design Type ..................... Floor Model Product Dimensions: Height ........................48" Width ........................22 ⁄ " Length ........................39"...
  • Page 6: Identification

    G. Angle Adjustment Lever A. Spark Trap H. Dust Port B. Eye Shield Belt Guards Long & Short C. Tool/Work Rests Cover Door D. Belt Tracking Adjustment Knob K. Drive Wheel E. Belt Tension Release Lever Contact Wheel ON/OFF Switch G0489 Metalworking Sander...
  • Page 7: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. G0489 Metalworking Sander...
  • Page 8 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. G0489 Metalworking Sander...
  • Page 9: Safety For Belt Sanders

    Like all machines, there is danger associ- No list of safety guidelines can be complete. Every shop environment is different. Always ated with the Model G0489. Accidents are consider safety first, as it applies to your frequently caused by lack of familiarity or failure to pay attention.
  • Page 10: Section 2: Circuit Requirements

    DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model G0489 features a 220V motor that draws the following amps under maximum load: Motor Draw at 220V......11 Amps Circuit Requirements We recommend connecting this machine to a Figure 2.
  • Page 11: Grounding

    Ensure compliance by checking with a quali- fied electrician! G0489 Metalworking Sander...
  • Page 12: Section 3: Set Up

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
  • Page 13: Inventory

    G. Sleeve ............1 H. Hex Nut M12-1.75 (Base) ......1 Fender Washers 12mm (Base) ....2 Figure 5. Model G0489 Base. Hex Bolt M12-1.75 X 150 (Base) ....1 In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be...
  • Page 14: Clean Up

    DO NOT allow unsupervised children or visitors in your shop at any time! NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. -12- G0489 Metalworking Sander...
  • Page 15: Mounting To Shop Floor

    The large size of the foot pads distributes the weight of the machine to reduce strain on the floor. Machine mounts for this machine use Grizzly Model G7158. Figure 9. Machine mount example. -13- G0489 Metalworking Sander...
  • Page 16: Mounting Sander

    Components and Hardware Needed: Spark Trap ............1 Figure 12. Eye shield installation. Eye Shield ............1 Rest ..............1 Rest Lever ............1 Square Nut ............1 Cap Screw M5-.8 x 50 ........1 -14- G0489 Metalworking Sander...
  • Page 17: Dust Collection

    — Strange or unusual noises should be inves- The Model G0489 comes with a 4" dust port tigated and corrected before operating the ready to attach to your metal dust collection sys- machine further.
  • Page 18: Section 4: Operations

    Rests loose clothing and long hair away from moving machinery. The Model G0489 comes with two rests. A fixed NOTICE rest sits just above the spark trap. The second sits above the platen and can be adjusted for use or to move it out of the way when closing the belt If you have never used this type of machine guard (see Figure 15).
  • Page 19: Grinding Tips

    Make sure the shorter, hinged section of the belt guard is folded all the way back to the When first starting the Model G0489, the belt may longer belt guard section. This will allow the not track centrally on the contact wheel.
  • Page 20: Section 5: Maintenance

    SECTION 5: MAINTENANCE Changing the Belt Always disconnect power to the machine before Changing the belt on the Model G0489 is quick performing maintenance. and easy. Failure to do this may result in serious person- To change the belt: al injury.
  • Page 21: Electrical Components & Wiring Diagram

    Electrical Components & Wiring Diagram Switch Motor COLOR KEY BLACK ....BLUE ....GREEN ....RED ....BROWN ....15-15P -19- G0489 Metalworking Sander...
  • Page 22: G0489 Parts Breakdown

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -20-...
  • Page 23: G0489 Parts List

    G0489 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0489001 STAND P0489047 SHAFT P0489002 HEX BOLT M12-1.75 X 150 P0489048 SPACER 21 X 25 X 16 P0489003 FENDER WASHER 12MM P0489049 MOTOR SUPPORT P0489004 HEX NUT M12-1.75 P0489050 HEX NUT M10-1.5...
  • Page 24 -22- G0489 Metalworking Sander...
  • Page 25 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 26 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 27: Warranty And Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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