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Servomex SERVOPRO 4900 Installation And Operation Manual

Continuous emissions analyser

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Installation manual (74 pages)

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Contents
Table of Contents
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Table of Contents

Table of Contents
Glossary
General Description
Location of Components
Introduction to the Xentra User Interface
Figure 1.1 Key Features of Xentra
The Xentra Measurement Display
Figure 1.2 Xentra Measurement Display
Figure 1.3 Xentra Process Variable Format
The Xentra Keypad
Figure 1.4 the Xentra Keypad
The Xentra Screen Icons
Figure 1.5 Xentra Status Icons
The Xentra Menu Display
Numeric Data Input
Password Protection
Transducer Site Numbering System
Output Numbering System
Transducer Full Scale Deflection
Technical Assistance and Spare Parts
Table 1.1 Transducer FSD Values
Section 2 Installation
Introduction
Unpacking and Inspection
Figure 2.1 Recommended Handling
Panel Mount Installation
Rack Slide Mounting Installation
Figure 2.2 Panel Mounting Detail
Figure 2.3 Rack Installation Exploded View
Table 2.1 Rack Mount Installation Kit Parts List
Electrical Power Connection
Figure 2.6 Fuse Holder Spring Clips
Signal Connections
Figure 2.7 Signal Socket Assembly
Table 2.2 Loose Socket Parts
Table 2.3 Signal Terminal Location PL1 to PL4
Serial Output Connection
Table 2.4 Signal Terminal Location PL5
Table 2.5 Serial Output Connections PL6
External Autocalibration Connection
Table 2.6 External Autocalibration Connections
Table 2.7 External Autocalibration Truth Table
Sample Stream Connection
Table 2.8 Sample Ports
Figure 2.8 Sample Gland Plate Without Auto Calibration
Figure 2.9 Sample Gland Plate with Internal Auto Calibration
Figure 2.10 Sample Gland Plate with External Auto Calibration
Figure 2.11 Typical Single Stream, Dual Gfx Configuration
Figure 2.12 Typical Dual Stream, Dual Gfx Configuration
Sample Gas Condition
Table 2.9 Sample Gas Conditions
Calibration Gas Sample Connection
Table 2.10 Recommended Calibration Gases
Table 2.11 Recommended Component Concentrations
Reading Flowmeters
Power up
Section 3 Initial Configuration
Setting Passwords
Table 3.1 Changing the Passwords
Setting Time and Date
Table 3.2 Setting Time and Date
Section 4 Calibration
Introduction to Calibration
Recommended Calibration Check Periods
Setting Low and High Calibration Tolerances
Table 4.1 Recommended Calibration Periods
Paramagnetic Transducer Low and High Manual Calibration
Table 4.2 Setting Low and High Calibration Tolerances
Table 4.3 Paramagnetic Low and High Calibration
Gfx Gas Transducer Low and High Manual Calibration
Table 4.4 Gfx Sensor Low and High Calibration
Manual Cal Check Low and High
Table 4.5 Low Cal Check
Table 4.6 High Cal Check
Auto Calibration Overview
Figure 4.1 Typical Autocalibration Sequence
Monitoring the Progress of Auto Calibration
Auto Calibration and Auto Check Setup
Figure 4.2 Screen Icons Indicating Autocalibration Progress
Table 4.7 Setting up Auto Calibration and Auto Check
Initiating Auto Calibration or Auto Check from Keypad
Initiating Auto Calibration or Auto Check by External Contact Closure
Table 4.8 Initiating Auto Cal or Check from Keypad
Aborting an Auto Calibration in Progress
Disabling Auto Calibration and Autocheck
Restarting Auto Calibration or Auto Check after Disabling
Table 4.9 Aborting Auto Cal or Auto Check
Scaling ( Calibration ) of the External Analogue Inputs
Table 4.10 External Analogue Input Scaling
Section 5 Main Configuration
Alarms
Table 5.1 Setting up Alarms
Allocation of Relays
Figure 5.1 Allocation of Relays
Table 5.2 Allocation of Relays
Analogue Outputs
Table 5.3 Clearing of Relay Assignment
Table 5.4 Analogue Output Span Limits
Table 5.5 Setting up Analogue Outputs
Table 5.6 Clearing an Analogue Output Assignment
Component Name Definition
Table 5.7 Component Name Definition
External Analogue Input Configuration
Table 5.8 External Analogue Input Definition
Defining and Selecting Measurement Displays
Table 5.9 Defining and Selecting Measurement Displays
Display Resolution
Response Time
Display Units
Table 5.10 Setting Response Time and Resolution
Calculation of Total Nitrogen Oxides (no ) Concentration
Table 5.11 Setting the no Conversion Parameters
Figure 5.2 Format of Serial Output Data Frame
Table 5.12 Serial Communications Parameters
Table 5.13 Setting the Serial Output Frame Frequency
Table 5.14 Setting the Serial Output Communications Parameters
Section 6 Review
Introduction to Review Section
Displaying Alarms Present
Displaying Faults Present
Table 6.1 Displaying Alarms Present
Table 6.2 Displaying Faults Present
Displaying Relay Configuration
Displaying Analogue Output Configuration
Table 6.3 Displaying Relay Configuration
Table 6.4 Displaying Analogue Output Configuration
Displaying Alarm Settings
Table 6.5 Displaying Alarm Settings
Displaying Analyser Identity
Displaying Alarm History
Table 6.6 Displaying Analyser Identity
Displaying Fault History
Displaying Calibration History
Table 6.7 Displaying Alarm History
Table 6.8 Displaying Fault History
Table 6.9 Displaying Paramagnetic Gas Sensor Calibration History
Displaying Diagnostics Information
Table 6.10 Displaying Diagnostic Information
Section 7 Routine Maintenance
Replacing Fan Filter Element
Replacing Sample Filter Element
Cleaning
Section 8 Fault Diagnosis
Introduction
Fault Diagnosis on the Pm1156 Transducer
Table 8.1 Fault Diagnosis on the Pm1156 Transducer
Fault Diagnosis on the Gfx 1210 Transducer
Table 8.2 Diagnostic Signals for the Pm1156 Transducer
Table 8.3 Fault Diagnosis on the Gfx1210 Transducer
Table 8.4 Diagnostic Signals for the Gfx 1210 Transducer
Fault Diagnosis with a Non-Functioning Display
Table 8.5 Fault Finding with Non Functioning Display
Section 9 Spares
Ordering Spares
Spare Parts List

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1 Table of Contents
2 General Description
3 Section 8 Fault Diagnosis
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Continuous Emissions Analyser

Installation and Operation

Part Number:

04900001B

Revision:

Language:

UK English

SERVOPRO

Manual

4900

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