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Diamond FT6M-18 Manual

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08/2012
Mod: FT6M-18
Production code: T POLIS PW 6 ST/MC18

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Summary of Contents for Diamond FT6M-18

  • Page 1 08/2012 Mod: FT6M-18 Production code: T POLIS PW 6 ST/MC18...
  • Page 2 TEOREMA POLIS PW STANDARD Pastry bread and pizza oven Installation, use and maintenance manual...

  • Page 3: Table Of Contents

    INDEX INDEX 1. PRESENTATION ..............5 2. HOW TO USE THIS MANUAL ..........6 3. SPECIFICATIONS ..............8 3.1 Identifying the product ...............8 3.2 Conformity to European Directives............8 3.3 Use intended for the product .............8 3.4 Technical specifications..............9 4. INSTALLATION..............11 4.1 Checking on delivery ...............11 4.2 Choosing a place for installation............11 4.3 Moving the unit ................13 4.4 Positioning and mounting the unit ...........14...
  • Page 4 INDEX 7.4 Starting baking.................25 7.5 Loading the oven ................26 7.6 General indications for good baking ..........26 7.7 Switching off ..................27 7.8 Cleaning ..................27 8. CLEANING ................28 8.1 Cleaning the exposed parts.............28 8.2 Cleaning the parts made from ceramic refractory material....28 8.3 Cleaning the oven’s cooking chamber..........29 8.4 Cleaning external surfaces ..............29 9.

  • Page 5: Presentation

    1. PRESENTATION 1. PRESENTATION The modular range of “TEOREMA POLIS PW” ovens represent a new way of thinking about traditional pastry ovens They are designed and constructed to a high mechanical and electrical standard and made to last. Specifically, the STANDARD version is an oven with a redesigned housing that keeps the internal components of its predecessor , the TEOREMA POLIS, an oven that has evolved to a high level of proven reliability.

  • Page 6: How To Use This Manual

    2. HOW TO USE THIS MANUAL 2. HOW TO USE THIS MANUAL The paragraphs marked with this symbol contain indications essential to safety. They must all be read both by installers, the end user and any employees that use the oven. The manufacturer does not assume any responsibility for damage or injury incurred as a result of ignoring the safety criteria outlined in these paragraphs.
  • Page 7 2. HOW TO USE THIS MANUAL Chapter 3 Shows what the equipment can be used for and gives the specifications of the oven and all the values that are necessary for choosing the right environment for its installation and use. This manual should be used as a point of reference to check that the equipment is being used in the way intended and ensure that information concerning the precise value of a given measurement or tolerance of the...

  • Page 8: Specifications

    3. TECHNICAL SPECIFICATIONS SPECIFICATIONS 3.1 Identifying the product This manual refers to the TEOREMA POLIS PW range of coking units, models: 2/MC18, 2/MC30, 2S/MC18, 3/MC18, 3/MC30, 4/MC18, 4/MC30, 6/MC18, 6/MC30, 6/MC18 SUPER, 6/MC30 SUPER, 8/MC18 and 8/MC30 STANDARD version. 3.2 Conformity to European Directives The TEOREMA POLIS PW STANDARD version cooking units bear the following obligatory marking: Guaranteeing their conformity to the following European directives...

  • Page 9: Technical Specifications

    3. TECHNICAL SPECIFICATIONS 3.4 Technical specifications The following tables shows the cooking unit’s technical specifications. Unit of 2/MC18 3/MC18 4/MC18 6/MC18 2S/MC18 measu (2/MC30) (3/MC30) (4/MC30) (6/MC30) rement Weight (155) (207) (230) (310) 1250x1010x360 1660x1010x360 1250x1610x360 1660x1610x360 External dimensions 1020x1210x360 (1250x1010x480) (1660x1010x480) (1250x1610x480)
  • Page 10 3. TECHNICAL SPECIFICATIONS Unit of 6/MC18 SUPER 8/MC18 measu (6/MC30 SUPER) (8/MC30) rement Weight (310) (390) 1660x1880x360 1660x1610x360 External dimensions (1660x1880x480) (1660x1610x480) 1240x1670x180 1240x1260x180 Chamber dimensions (1240x1670x300) (1240x1260x300) Number of baking pans n° (cm 60x40) triphase or triphase + neutral Electrical power supply 230 o 400 Voltage...

  • Page 11: Installation

    4. INSTALLATION 4. INSTALLATION ATTENTION: these installation instructions are for the exclusive use of personnel qualified for the installation and maintenance of electrical and gas equipment conceived for professional use in the foodservice industry and community catering operations. An installation carried out by unqualified persons could cause damage to the oven, to people, animals or property.
  • Page 12 4. INSTALLATION Install the appliance in a dry and easily accessible place both to facilitate its use carry cleaning maintenance. area around equipment must be kept clear. It is particularly important to avoid obstructing the cooling outlets located at the sides of the equipment.

  • Page 13: Moving The Unit

    4. INSTALLATION 4.3 Moving the unit To unload and transport the unit while it is packed, a pallet truck or a transpallet lifter with a load capacity at least equal to that of the unit should be used, inserting the forks in the spaces provided at the base of the packing.

  • Page 14: Positioning And Mounting The Unit

    4. INSTALLATION 4.4 Positioning and mounting the unit 1 - Position the module on the base /cell/other unit, maneuvering it as described at paragraph 4.3 (Fig.2) 2 - Allow the four fixing Flanges on the corners of the oven to drop into position (Fig.2) 3 - Secure with the screws provided (Fig.2) NO MORE THAN 3 UNITS...

  • Page 15: Emissions From Cooking Appliances

    4. INSTALLATION The power cable must terminate with a plug to connect to the electrical switchgear having a corresponding differential magneto thermal switch. The equipment is not supplied with a power plug. The coupling between plug and socket must be such that the earth conductor is connected first and disconnected last and must have the right dimensions for the rated current (see Table 3-1).

  • Page 16: Checking Before Starting Work

    4. INSTALLATION C (mm) 2/MC18 - 2/MC30 2S/MC18 3/MC18 - 3/MC30 4/MC18 - 4/MC30 6/MC18 - 6/MC30 6/MC18 - 6/MC30 SUPER 8/MC18 - 8/MC30 A= ELECTRICAL POWER INPUT B= WATER VAPOUR EXHAUST Ø 200mm Fig. 4-2 Electrical power connection and water vapour exhaust 4.7 Checking before starting work After completing installation of the unit a series of checks must be carried out, listed as follows:...

  • Page 17: Control Panel

    5. CONTROL PANEL 5. CONTROL PANEL 5.1 Description of controls Fig. 5.1 shows the control panel with all controls: General system on/off button Oven temperature and time display Set temperature display Program setting increase button “Timer” - “Oven temperature” – Clock setting”...

  • Page 18: Functions

    6. FUNCTIONS 6. FUNCTIONS 6.1 System functional states 6.1.1 Standby on/off button When on standby the panel is powered but no system function is enabled. The general remote switch is disabled and the message OFF is displayed on the set display on the control panel along with the current time on the display with flashing seconds dot (between the second...

  • Page 19: Economy Button

    6. FUNCTIONS For example, setting the upper elements to 6 and the lower ones to 5 gives the following result: Upper Lower Note that with this setting, for the first 20 seconds only the upper elements are on, so the oven uses half the total power. Over the next 10 seconds both the upper and power elements are on, with the oven using full power.

  • Page 20: Switch For Suction Hood

    6. FUNCTIONS 6.2.6 Switch for suction hood - Light switch for steam generator The switch for suction hood control is placed on the side part of the suction hood, on the upper side (Pos.1 of Fig. 6.1). Push this switch on position “I” to start one of the two motors of the suction hood.

  • Page 21: Baking Cycle Programming

    6. FUNCTIONS Press again to memorise the new time and day. When set, the dot between hours and minutes begins to flash and the day display disappears. 6.3.2 Baking cycle programming To program the baking cycle the oven must be on. Press the general system on/off button .

  • Page 22: Auto Switch-On Programming

    6. FUNCTIONS 3) The baking Timer; this parameter can be displayed on the display by pressing the button, and subsequently modified by means of the buttons. If the Set temperature is to be modified the button should be pressed top display the relative value on the display.

  • Page 23: Timer Setting

    6. FUNCTIONS Pressing again memorises the time and day of the week on which the oven will automatically switch on. Once set and memorised, the returns to displaying the current time and the dot between the hours and minutes flashes. The dot following the minute display remains lit indicating that a time has been set for automatic switch-on.
  • Page 24 6. FUNCTIONS In any case have the oven checked by a qualified maintenance technician to rectify the cause of the problem before using the oven again.

  • Page 25: The Use Of The Oven

    7. USE 7. THE USE OF THE OVEN 7.1Preparations for use If the equipment has just been installed or has not been for a number of days, before using it for food products, it is necessary to clean it thoroughly in accordance with the indications in chapter 9, to remove residual factory dirt, accumulations of dust or any other substances which could contaminate food products.

  • Page 26: Loading The Oven

    7. USE 7.5 Loading the oven Warning - when the chamber is at its working temperature the glass and metal parts of the door and some of the surrounding sections reach temperatures which are dangerous for the human body. These parts are identified with the symbol , which warns of the risks.

  • Page 27: Switching Off

    7. USE 5) If you keep the steam outlet valve completely closed, the steam comes out under the loading door and the products ( in particular in the case of pizzas) may remain too moist. If you open the valve completely the products dry out too much and the oven has a lower yield.

  • Page 28: Cleaning

    8. CLEANING 8. CLEANING At the end of each working day (or more frequently if possible) it is necessary to carefully clean the cooking surface and all the parts of the oven which come into contact with the food being cooked to avoid that any food substances go off and contaminate either the working environment or later products to be cooked Before cleaning is carried out, the oven should be turned off and at...

  • Page 29: Cleaning The Oven's Cooking Chamber

    8. CLEANING 8.3 Cleaning the oven’s cooking chamber To clean the aluminum coated sheet steel cooking chamber, use a soft moistened sponge and if needs be a weak non abrasive detergent, making sure not to let any cleaning liquids drip onto the ceramic refractory material.

  • Page 30: Maintainance

    9. MAINTAINANCE 9. MAINTAINANCE ATTENTION: these maintenance instructions are to be used exclusively by personnel qualified to install and maintain electrical and gas appliances. Maintenance work carried out by non qualified personnel could cause damage to the oven, to persons, animals or property.

  • Page 31: Wiring Diagram

    9. MAINTAINANCE 9.2 Wiring diagram Figs. 9-1 Fig. 9-2 Fig. 9-3 Fig. 9-4 Fig. 9-5 Fig. 9-6 Fig. 9-7 show the 400V 3-N, 230V 3 and 230 1-N wiring diagrams. 9.3 Adapting to different voltages of power supply Attention! To adapt the appliance for functioning with supply voltages different from those shown on the label indicating its initial configuration, it is necessary to carry out three modifications: rewiring the connections to the elements;...
  • Page 32 9. MAINTAINANCE Fig. 9-1 400V 3-N Wiring diagram (auxiliary connection)
  • Page 33 9. MAINTAINANCE Fig. 9-2 400V 3-N Wiring diagram (power connection)
  • Page 34 9. MAINTAINANCE Fig. 9-3 400V 3-N Wiring diagram (Connection of the elements if humidifier is installed on Teorema Polis Pw, models 4 and 6)
  • Page 35 9. MAINTAINANCE Fig. 9-4 230V 3 wiring diagram (power connection)
  • Page 36 9. MAINTAINANCE Fig. 9-5 230V 1-N wiring diagram (power connection)
  • Page 37 9. MAINTAINANCE Fig. 9-6 400V 3-N Wiring diagram only for Teorema Polis Pw model 8 (power connection)
  • Page 38 9. MAINTAINANCE Fig. 9-7 230V 3 Wiring diagram only for Teorema Polis Pw model 8 (power connection)

  • Page 39: Exploded Diagrams And List Of Replacement Parts

    9. MAINTAINANCE 9.4 Exploded diagrams and list of replacement parts To make it easier to find the cause of the problem and replace broken parts here is a list of spare parts and exploded drawings of the oven with reference to each listed part. For more complex interventions and in the event of breakdowns please contact us.
  • Page 40 9. MAINTAINANCE Code N° Description 6/MC18 8/MC18 SUPER PORT0328 PORT0328 EXTERNAL DOOR DOOR GLASS CRIS0028 CRIS0028 DOOR GLASS HOLDER PORT0319 PORT0319 LEFT STAFF SUPP0206 SUPP0206 TUBE STRAP MANI0058 MANI0058 DOOR FRAME PORT0324 PORT0324 VAPOUR VENT KNOB MANI0009 MANI0009 BUTTERFLY VALVE CONTROL ASTA0020 ASTA0025 REFRACTORY COOKING...
  • Page 41 9. MAINTAINANCE Code N° Description 2/MC30 3/MC30 4/MC30 6/MC30 PORT0316 PORT0329 PORT0316 PORT0329 EXTERNAL DOOR DOOR GLASS CRIS0025 CRIS0028 CRIS0025 CRIS0028 PORT0309 PORT0319 PORT0309 PORT0319 DOOR GLASS HOLDER LEFT STAFF SUPP0027 SUPP0027 SUPP0027 SUPP0027 MANI0057 MANI0058 MANI0057 MANI0058 TUBE STRAP DOOR FRAME PORT0315 PORT0325...
  • Page 42 9. MAINTAINANCE Code N° Description 6/MC30 8/MC30 SUPER EXTERNAL DOOR PORT0329 PORT0329 DOOR GLASS CRIS0028 CRIS0028 DOOR GLASS HOLDER PORT0319 PORT0319 LEFT STAFF SUPP0027 SUPP0027 TUBE STRAP MANI0058 MANI0058 PORT0325 PORT0325 DOOR FRAME MANI0009 MANI0009 VAPOUR VENT KNOB ASTA0020 ASTA0025 BUTTERFLY VALVE CONTROL ROD REFRACTORY COOKING SURFACE REFR0024...
  • Page 43 9. MAINTAINANCE Fig. 9-8 Exploded view...
  • Page 44 9. MAINTAINANCE ELECTRICAL COMPONENTS TERM0020 Probe FE-COST. ELET0144 Trasformer VENT0024 Cooling fan ELET0432 32A control switch TERM0005 500°C security thermostat ELET0440 4 mmq fuse clip ELET0204 Fuse ELET0462 10 mmq earth clip ELET0148 Base board ELET0149 Push-bottom panel INTE0010 (only with vaporiser) Green luminous bip switch 0-1 PANN0275 Adhesive membrane...
  • Page 45 9. MAINTAINANCE TERM0060 (only with vaporiser for T Polis Pw models 6/8) Thermoregulation digital ELET0480 (only with vaporiser for T Polis Pw models 6/8) 20A control switch SUPP0358 (only with vaporiser for T Polis Pw models 6/8) Bracket support thermoregulation ELET0136 (only with vaporiser for T Polis Pw models 6/8) Dosage and level control box...

  • Page 46: Decomissioning And Demolition

    10. DECOMISSIONING AND DEMOLITION 10. DECOMISSIONING AND DEMOLITION Before decommissioning, disconnect the electrical supply and any other connections before proceeding to move the unit by a suitable means such as a forklift truck, hoist, etc. The ovens are composed of the following materials: stainless steel, varnished sheet steel, aluminum coated sheet steel, glass, ceramic material, rock wool and electrical parts.

  • Page 47: Declaration Of Conformity

    11. DECLARATION OF CONFORMITY 11. DECLARATION OF CONFORMITY...

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