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Summary of Contents for Baldan MOVERE
- Page 1 MOVERE Super Tandem Articulated Disk Harrows...
- Page 3 BALDAN assures that has delivered this implement for resale in full and in perfect conditions. Resale was responsible for the custody and maintenance during the period in its possession, and also for the assembly, retightening, lubrication and overhaul.
- Page 4 MOVERE Super Tandem Articulated Disk Harrows Scan the QR Code on the BALDAN IMPLEMENTOS AGRÍCOLAS S/A. identification plate of your CNPJ: 52.311.347/0009-06 device and access this Insc. Est.: 441.016.953.110 Instruction Manual online.
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Page 5: Table Of Contents
Mounting of the coupling header - MOVERE 108 and 124 discs ..........36 Assembling of the hydraulic cylinders in the coupling header - MOVERE 88 discs ....Assembling of the hydraulic cylinders in the coupling header - MOVERE 108 and 124 discs ... Assembling the hydraulic cylinders on the uprights .............. - Page 6 Instruction Manual ƒ Contents Mounting the hydraulic system - MOVERE 88 discs ................45 Mounting the hydraulic system - MOVERE 108 discs ................46 Mounting the hydraulic system - MOVERE 128 discs ................47 COUPLER ............................48 Coupling of the DISK HARROWS on the tractor drawbar ..............48 LEVELING.............................
- Page 7 Instruction Manual ƒ Contents LIFTING ............................73 Lifting points ........................... OPTIONAL ..........................Cutting Discs ............................ IDENTIFICATION ........................Identification plate ......................... Product Identification ........................NOTES ............................. 76 - 77 CERTIFICATE ..........................Warranty certificate ........................78 - 84 MOVERE...
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Page 8: Baldan Warranty
It is excluded from this term the product that is repaired or modified in shops that do not belong to the dealer network of BALDAN, as well as the use of non-genuine parts or components in the product of the customer. -
Page 9: General Information
ƒ General Information • To the owner BALDAN IMPLEMENTOS AGRÍCOLAS S/A is not liable for any damage caused by accidents arising from the use, transportation or improper or incorrect storage of your tool, whether due to negligence and/or inexperience of any person. -
Page 10: Safety Rules
Avoid lift, add weights to the getting run over. front or front wheels. WARNING careful when handling the MOVERE support foot, as there is a risk of accidents. MOVERE... -
Page 11: Warnings
MOVERE roll-off. by starting the engine with the If MOVERE is not properly engaged, do tractor switched off. not start the tractor. MOVERE... - Page 12 WARNING WARNING Always keep oil and / Before commencing or grease away from the work or transport access and workplaces of MOVERE, check for as they may cause persons accidents. obstructions near it. WARNING WARNING Keep the joint area Avoid heating parts free while MOVERE is near the fluid lines.
- Page 13 ENCLOSED SHOES IMPORTANT A safe attitude must be observed in all stages of working with MOVERE, thus avoiding accidents such as impact of objects, fall, noise, cuts and ergonomics, in other words, the person responsible for operating MOVERE is subject to internal and external damage to your body.
- Page 14 MOVERE engaged in the tractor in the raised position of the hydraulic system. Any maintenance on the MOVERE must be done at the same stop and with the tractor switched off. Do not travel on highways, especially at night. Use warning signs throughout the route.
- Page 15 ƒ Warnings If you need to travel with MOVERE on the highways, consult the transit agencies. Do not allow MOVERE to be used by persons who have not been trained, that is, who do not know how to operate it correctly.
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Page 16: Components
Instruction Manual ƒ Components • MOVERE - Super Tandem Articulated Disk Harrows 1. Left center frame 17. Rear right side frame 2. Right center frame 18. Disk 3. Left middle frame 19. Finishing Disc 4. Right Intermediate frame 20. Right side axle bracket 5. -
Page 17: Dimensions
Instruction Manual ƒ Dimensions • MOVERE 88 Discs Measure Measure Measure Measure Measure Measure Measure Measure Measure Measure Number of Discs (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 9013 8315 8824 5457 3557 5472 3920 10025 MOVERE... -
Page 18: Movere 108 Discs
Instruction Manual ƒ Dimensions • MOVERE 108 Discs Measure Measure Measure Measure Measure Measure Measure Measure Measure Number of Discs (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 11023 10253 10628 5815 3391 5573 4785 10702 MOVERE... -
Page 19: Movere 124 Discs
Instruction Manual ƒ Dimensions • MOVERE 124 Discs Measure Measure Measure Measure Measure Measure Measure Measure Measure Number of Discs (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 12503 11815 12161 5815 3376 5591 5440 11067 MOVERE... -
Page 20: Specifications
- To avoid damage, serious accident or death, DO NOT transport people over any part of MOVERE. - It is FORBIDDEN to use MOVERE to attach, tow or push other implements or accessories. - MOVERE should NOT be used by an inexperienced operator who does not know all the driving, command and operation techniques. MOVERE... -
Page 21: Assembling The Disc Sections
• Assembly of the section of discs When you start MOVERE, always start with the set of disks for this, proceed as follows: 1 - Fit the locking washer (2), locking nut (3), nut (4) onto the shaft (1) and tightening it with the bolt (5), washer (6) and nut (7). -
Page 22: Mounting
(14) with the convex washer (13), always tighten the nut until the drilling matches, tighten it with the screw (16), washer (17) and screw (18). WARNING Check the right side of the separating spools and the bearings according to the concavity of the discs. MOVERE... -
Page 23: Assembling The Disc Sections - Movere 88 Discs
Instruction Manual ƒ Assembly • Assembling the disc sections - MOVERE 88 discs See below the assembly of the disc sections of the MOVERE 88 discs. LABEL: MOVERE 88 DISCS SEPARATOR BEARING REEL FINISHING DISC DISC MOVERE... -
Page 24: Assembling Of The Disc Sections - Movere 108 Discs
Instruction Manual ƒ Assembly • Assembling the disc sections - MOVERE 108 discs See below the assembly of the disc sections of the MOVERE 108 discs. LABEL: MOVERE 108 DISCS SEPARATOR BEARING REEL FINISHING DISC DISC MOVERE... -
Page 25: Assembling The Disc Sections - Movere 124 Discs
Instruction Manual ƒ Assembly • Assembling the disc sections - MOVERE 124 discs See below the assembly of the disc sections of the MOVERE 124 discs. LABEL: MOVERE 124 DISCS SEPARATOR BEARING REEL FINISHING DISC DISC MOVERE... -
Page 26: Assembling The Frames In The Left Center Post
ƒ Assembly • Mounting the frames in the left center frame Start the assembly of MOVERE by the left central frame, for this, proceed as follows: 1 - Place the front (1) and rear (2) frames in a clean, flat location. -
Page 27: Assembling The Disc Sections On The Central Frames
3 - When completing the assembly, make sure that the shoes (4) face the discs' concavity. WARNING When assembling the disc sections on the frames, note that the frame shoes should face the discs' concavity. NOTE Repeat the above procedure for assembling the disc sections in the right-center uprights. MOVERE... -
Page 28: Assembling The Left And Left Side Intermediate Uprights And The Frames
3 - Then attach the uprights (1 and 2) over the front (7) and rear (8) frames by securing them through the screw (9), lock (10), flat washer (11), washer (12), and nut (13). NOTE Repeat the above procedure for assembling the right-hand upright, the right-hand upright and the frames on the uprights. MOVERE... -
Page 29: Assembling The Disc Sections On The Left Intermediate And Left Side Frames
3 - When completing the assembly, make sure that the shoes (4) face the discs' concavity. WARNING When assembling the disc sections on the frames, note that the frame shoes should face the discs' concavity. NOTE Repeat the above procedure for mounting the disc sections on the right side uprights. MOVERE... -
Page 30: Assembling The Cleaners
01 - Place the wiper blades (1) on the frames (2), using flat washers (4), lock washers (5) and nuts (6) using the screws (3). WARNING When assembling the cleaners, they should be 0.5 to 1.0 cm away from the disks. MOVERE... -
Page 31: Assembling The Right Center Bracket On The Wheel Shaft
2 - Then, lock the shaft (3) through the bushings (4), bolt (5), nut and locknut (6). NOTE Repeat the above procedure for mounting the left center bracket and the right and left side brackets of the wheel axle. MOVERE... -
Page 32: Mounting The Left Center Bracket Of The Wheel Axle On The Frame
01 - Attach the left center bracket of the wheel spindle (1) upright (2) through the pins (3), lock washers (4) and nuts (5). NOTE Repeat the above procedure for mounting the right center bracket and the right and left side brackets of the wheel axle on the upright. MOVERE... -
Page 33: Mounting The Tires
DETAL “A” WARNING All tires must be mounted with anti-traction, that is to say, with the forks facing the front of MOVERE as shown in detail "A". NOTE Repeat the above procedure for mounting the tires on the right center bracket and on the right and left side brackets of the wheel axle. -
Page 34: Mounting The Frame Union Bracket
02 - Then insert the bolts (7) lock washers (8) and nuts (9), as shown in detail "B". DETAIL “B” DETAIL “A” When working or transporting MOVERE, it must be provided with the WARNING coupling brackets (3) mounted on the back and front. DO NOT work or transport MOVERE with only one assembled mounting bracket, avoiding risks of accident or damage to MOVERE. -
Page 35: Mounting Of The Coupling Header - Movere 88 Discs
Instruction Manual ƒ Assembly • Assembly of the coupling header - MOVERE 88 discs To assemble the coupling header, proceed as follows: 01 - Attach the coupling header (1) to the upright (2), fixing through the pins (3), flat washers (4) and nuts (5). -
Page 36: Mounting Of The Coupling Header - Movere 108 And 124 Discs
Instruction Manual ƒ Assembly • Assembly of the coupling header - MOVERE 108 and 124 discs To assemble the coupling header, proceed as follows: 01 - Engage the right transverse bar (1) in the center right frame (2) through the pins (3), plain washers (4) and nut (5). -
Page 37: Assembling Of The Hydraulic Cylinders In The Coupling Header - Movere 88 Discs
Instruction Manual ƒ Assembly • Assembling of the hidraulic cylinders in the coupling header - MOVERE 88 discs To mount the hydraulic cylinders in the coupling header, proceed as follows: 01 - Place the articulation support (1) on the coupling header (2) fixing through the pin (3), flat washer (4), castle nut (5) and cotter pin (6). -
Page 38: Assembling Of The Hydraulic Cylinders In The Coupling Header - Movere 108 And 124 Discs
Instruction Manual ƒ Assembly • Assembling of the hydraulic cylinders in the coupling header - MOVERE 108 and 124 discs To mount the hydraulic cylinders in the coupling header, proceed as follows: 01 - Attach the pivot brackets (1) to the crossbars (2) by fastening with pins (3), plain washer (4), castle nut (5) and cotter pin (6). -
Page 39: Assembling The Hydraulic Cylinders On The Uprights
(16), plain washers (17), cotter pin (18) and the rod of the hydraulic cylinder (15) at the point "F", through the pin (19), washer (20) and cotter pin (21). “E” “F” “B” “C” “D” “A” NOTE Repeat the above procedure to mount the hydraulic cylinders in the center right, middle right and right side posts. MOVERE... -
Page 40: Mounting The Tillage Rollers
(18) and the other end of the fashions (16) on the upright (2) by fixing through the pins (19), flat washers (20) and cotter pins (21). NOTE Repeat the above procedure to mount the tillage rollers on all other frames. MOVERE... -
Page 41: Mounting Of The Tillage Rollers - Movere 88 Discs
Instruction Manual ƒ Assembly • Mounting the tillage rollers - MOVERE 88 discs 2300 2300 2300 2300 For the perfect operation of the tillage rollers, when assembling them, WARNING respect the above measures. MOVERE... -
Page 42: Mounting Of The Tillage Rollers - Movere 108 Discs
Instruction Manual ƒ Assembly • Mounting the tillage rollers - MOVERE 108 discs 3200 3200 2500 2500 For the perfect operation of the tillage rollers, when assembling them, WARNING respect the above measures. MOVERE... -
Page 43: Mounting Of The Tillage Rollers - Movere 124 Discs
Instruction Manual ƒ Assembly • Mounting the tillage rollers - MOVERE 124 discs 2250 2250 2100 2100 2100 2100 For the perfect operation of the tillage rollers, when assembling them, WARNING respect the above measures. MOVERE... -
Page 44: Mounting Of Signage
01 - Secure the signage (1) in the center left frame (2) through the bolts (3), plain washers (4), lock washers (5) and nuts (6). WARNING DO NOT work or transport MOVERE, especially on highways without the signage. NOTE Repeat the above procedure to mount the signage to the right center frame. -
Page 45: Mounting The Hydraulic System - Movere 88 Discs
Instruction Manual MOVERE... -
Page 46: Mounting The Hydraulic System - Movere 108 Discs
Instruction Manual MOVERE... -
Page 47: Mounting The Hydraulic System - Movere 128 Discs
Instruction Manual MOVERE... -
Page 48: Coupler
To couple the MOVERE, proceed as follows: 1 - Level the coupling header (1) of MOVERE in relation to the coupler of the tractor through adjustments (2) of the coupling jumbo. Then slowly approach the tractor in the reverse gear, paying attention to the application of the brakes. -
Page 49: Leveling
(2) until half way. 20 MM 04 - Then, lift the disk harrows up and check if MOVERE is positioned at the front or at the rear. MOVERE POSITIONED IN THE REAR MOVING POSITIONED ON THE... -
Page 50: Disk Harrows Leveling - Part Ii
(9) until it touches the face of the bushing (10). Then, operate the hydraulic system to raise MOVERE and check its position. If you still have to adjust it, lower it again by releasing the upper nuts (7) + 10 mm and then lift it and check again. -
Page 51: Adjustments
When starting the hydraulic process for the first time, there is a greater need for hydraulics of the tractor. Observe the hydraulic oil level of the tractor during the 1st operation. Before starting MOVERE, check the adjustment of the oil flow so that the gear does not couple abruptly, causing damage to the disk harrows. -
Page 52: Transport Adjustments - Part Ii
Do not transport MOVERE with only one bracket locked. Always lock the 2 brackets together (front and rear) of each side frame. At the end of transporting MOVERE, remove the pins (2), leaving the side frames (1) free to start the movement. Ignoring these warnings could cause serious injury or damage to MOVERE. -
Page 53: Transport Adjustments - Part
(9) and locks (10). 5 - Then fully actuate the stroke of the hydraulic cylinders (11) of the header, place the locks (12) and secure them with the pins (13) and locks (14). MOVERE... -
Page 54: Transport Regulations - Part Iv
ƒ Adjustments • Regulations for transportation - Part IV 06 - Before commencing shipping, check the height of MOVERE. If it is necessary to reduce this height a little, the side frames (1) have tillage rollers (15) with adjustments as indicated by the points "A". -
Page 55: Transport Adjustments - Part V
ƒ Adjustments • Transport adjustments - Part V 07 - When ending the transport of MOVERE, remove the latches (8) from the hydraulic cylinders (7) and attach them through the central frames (5) through butterfly nuts (15). Also remove the latches (12) of the hydraulic cylinders (11) of the header. -
Page 56: Working Depth Adjustment
2 - Then, set the limiting rings (2) on the rods of the hydraulic cylinders (1) to fill the entire space between the rod coupling and the hydraulic cylinder (1). 3 - After completing the work with MOVERE, remove the limiting rings (2) from the hydraulic cylinders (1) of the wheel. -
Page 57: Pressure Regulating Of The Tillage Roller - Part I
3 - If you still need to increase the pressure, loosen the cotter pin (4), flat washer (5), remove the pin (6) and change the spring (7) of the point "A" to point "B" and attach it again. “A” “B” NOTE Make them same adjustment on all tillage rollers (1). MOVERE... -
Page 58: Pressure Regulation Of The Tillage Roller - Part Ii
3 - If you still need to reduce the pressure, loosen the cotter pin (7), flat washer (8), remove the pin (9) and change support (10) of point "A" to point "B" and attach it again. “B” “A” NOTE Make them same adjustment on all tillage rollers (1). MOVERE... -
Page 59: Crid Centering Adjustment
01 - According to the adjustment to be made, tighten or loosen the nut (2) of the header adjuster (3) until you reach the desired setting. Before starting work with MOVERE, make sure that the nuts (2) are well WARNING locked. -
Page 60: Operations
ƒ Operations • Recommendations for operation - Part I The preparation of MOVERE and the tractor will allow you to save time in addition to a better result in field work. The following suggestions may be helpful to you. HARROW DISCS GRID STRUCTURE After the first day of work with MOVERE, retighten all bolts, nuts and check the condition of the bolts and latches of the grid structure. -
Page 61: Recommendations For Operation - Part
12 - During work or transportation, the tractor's drawbar must remain fixed. 13 - When performing any maintenance on MOVERE, you should lower it to the ground and turn off the engine. 14 - MOVERE has several settings, however, only local conditions can determine the best regulation of them. -
Page 62: Calculations
F = Production factor: 0,90 X = Value of the hectare: 10,000 m² (the amount varies by region). Example: A MOVERE with 88 DISCS, how many Ha will be produced in one hour of work at an average speed of 7 km/h. -
Page 63: Maintenance
MOVERE has been developed to provide you with maximum performance over ground conditions. Experience has shown that the periodic maintenance of certain parts of the MOVERE is the best way to help you avoid problems, so we suggest their verification. • Tire pressure Tires should always be properly calibrated avoiding premature wear due to excess or lack of pressure. -
Page 64: Lubrication
MOVERE has been developed to provide you with maximum performance over ground conditions. Experience has shown that the periodic maintenance of certain parts of the MOVERE is the best way to help you avoid problems, so we suggest their verification. • Lubrification Lubrication is essential for good performance and a longer service life of the MOVERE, contributing to the maintenance cost savings. -
Page 65: Lubrication Every 24 Working Hours - Part I
Instruction Manual ƒ Maintenance • Lubricate every 24 working hours - Part I WARNING When lubricating the MOVERE, do not exceed the amount of new grease. Fill-in a sufficient quantity. MOVERE... -
Page 66: Lubrication Every 24 Working Hours - Part
Instruction Manual ƒ Maintenance • Lubricate every 24 working hours - Part II WARNING When lubricating the MOVERE, do not exceed the amount of new grease. Fill-in a sufficient quantity. MOVERE... -
Page 67: Adjustments Of The Rollers Bearings
Greasing the bearing (3) requires 0.120 kg of grease. Use only the IMPORTANT specified grease: EP Grease (Specification DIN51825 KP00K NLGI Consistency 2/3. When lubricating the bearings of the tillage rollers, do not exceed the amount of NOTE new grease. Fill-in a sufficient quantity. MOVERE... -
Page 68: Adjustments Of The Disc Section Bearings
• Bearing oil In the first days of working with MOVERE, check the bearing oil level daily, then check every 120 hours of work. Oil change should be done every 1200 hours of work. Use transmission oil 90 API GL4, MIL- L-2105;... -
Page 69: Operational Maintenance
Eliminate the elements that cause crop remains with stems that cause damage to the tires before the the tires to be poked. period of use of MOVERE. The tires are damaged. Tires are not under proper pressure, Manter a pressão adequada nos causing deformation. -
Page 70: Care
Make sure the paint has not worn out, if this has happened, give a general coat, apply the protec�ve oil and fully lubricate the MOVERE. Do not use burned oil or other abrasive. 2 2 - Completely lubricate MOVERE. Check all moving parts of MOVERE, if they present wears or gaps, make the required adjustment or replace the parts, leaving the machine ready for the next work. -
Page 71: Harrow Conservation - Part I
5 - Replace all adhesives, especially those about warnings, that are damaged or missing. Make everyone aware of the importance and risks of accidents when instruc�ons are not followed. 6 - A�er all maintenance precau�ons, store your MOVERE in a plain surface, covered and dried loca�on, away from animals and children. - Page 72 10 - Observe curing �me (absorp�on) and applica�on intervals as recommended by the manufacturer. ATTENTION Do not use abrasives or chemical products to wash MOVERE, it may damage its pain�ng and adhesives. IMPORTANT Do not use abrasives or chemical products to wash MOVERE, it may damage its pain�ng and adhesives.
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Page 73: Lifting
• Lifting points MOVERE has several lifting points located in the uprights. When mounting or servicing MOVERE, if you have to carry out the lifting with winch, it is essential to engage the chains at the lifting points. ƒ Optional •... -
Page 74: Identification
ƒ Identification • Identification plate In order to consult the parts catalogue or to request technical assistance from Baldan, always indicate the model (01), serial number (02) and date of manufacture (03), which is on the nameplate of your MOVERE. -
Page 75: Product Identification
Please make the correct iden�fica�on of the data below, to always have informa�on about the service life of your equipment. __________________________________________________________ Owner: Dealer: _____________________________________________________________ _____________________________________________________________ Property: ______________________________________________________________ City: _______________________________________________________________ State: ____________________________________________________ Cer�ficate of Warra nty no. : __________________________________________________________ Implement: ___________________________________________________________ Serial No.: _______________________________________________________ Purchase Date: ___________________________________________________________ Invoice: MOVERE... -
Page 76: Notes
Instruction Manual ƒ Notes MOVERE... - Page 77 Instruction Manual ƒ Notes MOVERE...
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Page 78: Certificate
After analysing the items replaced by the Technical Assistance of Baldan, and concluded that it is not a warranty issue, so it will be of responsibility of the reseller any costs related to replacement; as well as the cost of materials, travel including accommodation and meals, accessories, lubricant and other expenses resulting from the call to the service, with the Baldan company authorised to make its billing on behalf of the reseller. - Page 79 Warranty Certificate ƒ Inspection and delivery certificate SERVICE BEFORE DELIVERY: This implement was carefully prepared by the sales organisation, checked in all its parts according to the manufacturer's instructions. DELIVERY SERVICE: The user is informed about the terms of existing warranty and instructed on the use and maintenance care.
- Page 81 Warranty Certificate ƒ Inspection and delivery certificate SERVICE BEFORE DELIVERY: This implement was carefully prepared by the sales organisation, checked in all its parts according to the manufacturer's instructions. DELIVERY SERVICE: The user is informed about the terms of existing warranty and instructed on the use and maintenance care.
- Page 83 Warranty Certificate ƒ Inspection and delivery certificate SERVICE BEFORE DELIVERY: This implement was carefully prepared by the sales organisation, checked in all its parts according to the manufacturer's instructions. DELIVERY SERVICE: The user is informed about the terms of existing warranty and instructed on the use and maintenance care.
- Page 84 STAMP NOT REQUIRED POSTAGE WILL BE PAID BY: BALDAN IMPLEMENTOS AGRÍCOLAS S/A. Av. Baldan, 1500 | Nova Matão | CEP: 15993-000 | Matão-SP. | Brasil Phone: (16) 3221-6500 | Fax: (16) 3382-6500 www.baldan.com.br | email: sac@baldan.com.br Export: Phone: +55 (16) 3221-6500 | Fax: +55 (16) 3382-4212 | 3382-2480...
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