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Related Manuals for Baldan CRSG 12
Summary of Contents for Baldan CRSG 12
- Page 1 CRSG 12-28 Trailled Offset Disc Harrow...
- Page 3 This manual will guide you through the procedures required since its acquisition until operational procedures of usage, safety and maintenance. BALDAN assures that it has delivered this implement for resale in full and in perfect conditions. Resale was responsible for the custody and maintenance during the period in its possession, and also for the assembly, retightening, lubrication and overhaul.
- Page 4 CRSG 12-28 Trailled Offset Disc Harrow Scan the QR Code on the BALDAN IMPLEMENTOS AGRÍCOLAS S/A. identification plate of your CNPJ: 52.311.347/0009-06 device and access this Insc. Est.: 441.016.953.110 Instruction Manual online.
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Page 5: Table Of Contents
ASSEMBLY ..........................Wrench set ............................ Assembly disc sections ........................Assembly disc sections - CRSG 12, 14 and 16 discs ..............Assembly disc sections - CRSG 18, 20 and 22 discs ..............Assembly disc sections - CRSG 24 and 28 discs ................ - Page 6 Conservation of the harrow - Part II .................... Conservation of the harrow - Part III ................... LIFTING ............................. Lifting points ..........................OPTIONAL ..........................Optional accessories ........................IDENTIFICATION ........................Identification plate ........................Product identification ........................NOTES ............................ 58-59 CERTIFICATE ..........................Guarantee certificate ........................60-66 CRSG 12-28...
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Page 7: Baldan Warranty
Technical Assistance, and BALDAN company is authorized to carry the respective invoice in the name of the resale. -
Page 8: General Information
ƒ General Information • To the owner BALDAN IMPLEMENTOS AGRÍCOLAS S/A is not responsible for any damaged caused by acci- dent due to usage, transportation, or in the improper or incorrect transportation of its implement, whether by negligence and/or inexperience of any person. -
Page 9: Safety Rules
Should there be a trend Avoid being run over. to lift, add weights or ballasts to the front or the front wheels. ATTENTION Be careful when han- dling the CRSG support leg, as there is a risk of accidents. CRSG 12-28... - Page 10 Before connecting or disconnec- caused by an unforeseen CRSG start up. ting hydraulic hoses, relief system pressure by activating the command If the CRSG is not properly engaged, do not start the tractor. with the tractor power switched off. CRSG 12-28...
- Page 11 (inflation cage). ATTENTION Disposing of waste improperly affects the environment and the environment, as it will pollute rivers, canals or the soil. Inform yourself about the proper way of recycling or disposing residues. PROTECT THE ENVIRONMENT! CRSG 12-28...
- Page 12 CRSG is subject to internal and external bodily damage. OBSERVATION All PPEs (Safety Equipment) should have certificate of authenticity. CRSG 12-28...
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Page 13: Warnings
Do not work with the tractor with light rear. If the rear has a tendency to lift, add more weights on the rear wheels. When leaving the tractor, put the gear lever in neutral position and apply the parking brake. Never leave the CRSG on the tractor in the raised position of the hydraulic system. The CRSG must be turned off before any maintenance work. Do not travel on highways especially at night. Use warning signs throughout the course If you need to travel with the CRSG on highways, consult traffic authorities. CRSG 12-28... - Page 14 CRSG. Alcoholic beverage or some medications may cause loss of reflexes and change the operator´s physi- cal conditions. Therefore, never operate this CRSG under the influence of these substances. Read or explain all the procedures of this manual to the operator who cannot read. In case of doubts, refer to Post-Sales. Telephone: 0800-152577 / E-mail: posvenda@baldan.com.br CRSG 12-28...
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Page 15: Components
2. Front frame 10. Tire articulation shaft 3. Rear frame 11. Tires 4. Coupling head 12. Discs 5. Hose support 13. Bearing 6. Stabilizer bar support 14. Hydraulic cylinder 7. Stabilizer rod 15. Hydraulic hoses 8. Stabilizer bar 16. Wrenches CRSG 12-28... -
Page 16: Dimensions
Model Discs (mm) (mm) (mm) (mm) CRSG 1583 5260 1439 CRSG 1793 5303 1439 CRSG 2013 5348 1439 CRSG 2224 5919 1512 CRSG 2449 5941 1512 CRSG 2663 6002 1512 CRSG 2897 6057 1512 CRSG 3312 6150 1512 CRSG 12-28... -
Page 17: Specifications
Disc spacing ..........................235 mm Working depth ........................ 150 - 250 mm Baldan reserves the right to change and/or perfect the technical characteristics of its products, without previous notice, and without obligation to proceed in the same way with the products previously manufactured. -
Page 18: Assembly
WRENCH FOR 1.5/8” AND 1” HEX NUT HEX NUT WRENCH FOR 3/8” AND 1/2” WRENCH FOR 5/8” AND 3/4” HEX NUT HEX NUT ATTENTION If any wrench is lost or broken, get another one immediately. Always use original Baldan wrenches. CRSG 12-28... -
Page 19: Assembly Disc Sections
During the first week of use of the CRSG, retighten all bolts and nuts on the disc sections daily, then retighten them periodically. IMPORTANT Check the right side of the separating spools and bearings according to the concavity of the discs. CRSG 12-28... -
Page 20: Assembly Disc Sections - Crsg 12, 14 And 16 Discs
Instruction Manual ƒ Assembly • Assembling disc sections - Part I Check the assemblies of disc sections of the CRSG 12, 14 and 16 discs below. CRSG 12 DISCS CRSG 14 DISCS CAPTION: BEARING SPOOL SEPARATOR DISC DISC CRSG 16 DISCS... -
Page 21: Assembly Disc Sections - Crsg 18, 20 And 22 Discs
ƒ Assembly • Assembling disc sections - Part II Check the assemblies of disc sections of the CRSG 18, 20 and 22 discs below. CRSG 18 DISCS CRSG 20 DISCS CAPTION: BEARING SPOOL SEPARATOR DISC DISC CRSG 22 DISCS CRSG 12-28... -
Page 22: Assembly Disc Sections - Crsg 24 And 28 Discs
Instruction Manual ƒ Assembly • Assembling disc sections - Part III Check the assemblies of disc sections of the CRSG 24 and 28 discs below. CRSG 28 DISCS CRSG 24 DISCS CAPTION: BEARING SPOOL SEPARATOR DISC DISC CRSG 12-28... -
Page 23: Assembling Frames To The Studs
02 - Then install the upright (3) on the front (1) and rear (2) frames by fastening them through the bolts (4), locking lugs (5), plain washers (6), locking washers (7) and nuts (8). ATTENTION To lift the upright (3), follow the instructions on page 55. Ignoring this warning may cause severe accidents or death. CRSG 12-28... -
Page 24: Assembling Disc Sections On The Frames
03 - When finishing the assembly, check that the slabs (4) are facing the concavity of the discs. ATTENTION When assembling the disc sections on the frames, note that the frame slabs should face the discs’ concavity. CRSG 12-28... -
Page 25: Assembling The Wipers
(2), using washers (3), plain washers (4), lock washers (5) and nuts (6). Wipers (1) can be adjusted to approach or distance them from the ATTENTION discs. When assembling the cleaners (1), they should be 0.5 to 1.0 cm away from the discs. CRSG 12-28... -
Page 26: Assembling Wheel Shaft Holder
01 - Attach the hubs (1) to the wheel hub (2), then secure the hubs (1) to the upright (3) through bolts (4), locking washers (5), nuts and locknuts (6). 02 - Then, attach the wheel shaft (7) to the articu- lation shaft of the wheel (2) with bushing (8), bolt (9) and nut (10). CRSG 12-28... -
Page 27: Assembling Tires
After assembling the wheel shaft support, secure the tires, proceeding as follows: 01 - Attach the tires (1) to the wheel shaft (2) through the bolts (3) and nuts (4). ATTENTION Check the correct calibration of tires on page 47. CRSG 12-28... -
Page 28: Assembling Hydraulic Cylinder
(4). 02 - Then, attach the hydraulic cylinder rod (1) to the wheel shaft holder (5) through the pin (6), flat washer (7) and cotter pin (8). When assembling the hydraulic cylinder, it must ATTENTION be positioned upwards. CRSG 12-28... -
Page 29: Assembling Coupling Head
(18) and nut (19). IMPORTANT When checking friction between the upright (2) and the crossbar (3), immediately replace wear washers (4). Always install washers (3) between two washers (2) when assembling ATTENTION the crossbar (4) onto the upright (2), as these washers prevent friction between the upright (2) and the crossbar (3). CRSG 12-28... -
Page 30: Assembling Stabilizer Bar
01 - Attach the base of the stabilizer bar (1) to the articulation shaft of the wheel (2) through the pin (3), flat washer (4) and cotter pin (5). 02 - Then, attach the front stabilizer bar (1) to the stabilizer bar bracket (6) through the pin (7), flat washer (8) and lock (9). CRSG 12-28... -
Page 31: Assembling Hydraulic Hoses
03 - Then secure the hydraulic hoses (4) on the upright (6) through the clamp (7), washer (8) and bolt (9). ATTENTION When assembling the hydraulic hoses, do not let terminals touch the ground. IMPORTANT Always use “thread seal” to engage “male” quick couplings onto the hoses. CRSG 12-28... -
Page 32: Hicth
Ignoring this warning may damage the CRSG. For easy removal When engaging the CRSG, look for a safe and easily accessible of the pin (1), operate the tire lowering place. Always use low gear with low acceleration. control. CRSG 12-28... -
Page 33: Leveling
02 - Then, loosen the lock (1), flat washer (2) and remove the pin (3). 03 - Then adjust another point on the stabilizer bar (4) and secure it again. 04 - Lift the CRSG and check that the harrow is level as shown on the following page. CRSG 12-28... -
Page 34: Harrow Leveling - Part Ii
CRI LEVEL POSITION 05 - If the CRSG is not level, repeat the previous procedures by setting another point on the stabilizer bar (4). If necessary, loosen the cotter pin (5), flat washer (6) and pin (7), adjust ATTENTION another point on the base of the stabilizer bar (4) and secure it again. CRSG 12-28... -
Page 35: Adjustments
Do not carry the CRSG without fitting the lock (3) on the hydraulic cylin- ATTENTION der (1) of the wheel (2). Ignoring this warning may cause damage to the hydraulic cylinder (1). After transporting the CRSG, remove the lock (3) from the hydraulic IMPORTANT cylinder (1), releasing the locks (5) and the pins (4). CRSG 12-28... -
Page 36: Harrow Opening Adjustment
Wheels al- so assist in depth control of the discs. OBSERVATION We advise you to control the depth of CRSG work by opening the disc sections and using the tires on- ly in places where CRSG penetrates too much. CRSG 12-28... -
Page 37: Working Depth Adjustment
(1) are limi- ting the stroke of the hydraulic cylinder (3) of the wheel, that is, pre- venting the wheels from oscillating. Limiting rings (1) accompanying the CRSG have different sizes which OBSERVATION combined offer various depth settings. CRSG 12-28... -
Page 38: Harrow Displacement Regulation - Part I
01 - Remove cotter pins (1), loosen castle nuts (2), plain washers (3) and remove the bolt (4). 02 - Then move the coupling head (5) on the crossbar (6), making an adequate adjustment. 03 - Finish by tightening bolts (4), plain washers (3), castle nuts (2) and cotter pins (1). CRSG 12-28... -
Page 39: Harrow Displacement Regulation - Part Ii
“A” and “B”, small lateral displacements of the CRSG are obtained. “B” “A” The CRSG head and the tractor drawbar must be as close to the working direction as possible. IMPORTANT The tractor drawbar must remain loose during work and fixed during transport. CRSG 12-28... -
Page 40: Operations
07 - When executing maneuvers in the headwheels, first actuate the hydraulic cylinders gradually, lifting the disc sections. 08 - Do not uncouple any hose without first relieving the circuit pressure by turning the control levers a couple of times with the engine off. CRSG 12-28... -
Page 41: Recommendations For Operation - Part
13 - The CRSG has several settings, but only local conditions can determine the best setting. If in doubt, never operate or handle the CRSG, see Post Sale. Telephone: 0800-152577 / E-mail: posvenda@baldan.com.br • Direction of maneuvers During harrowing (with the discs on the ground), DO NOT maneuver to the right, as the angles formed by the disc sections will transmit great effort to the equipment, especially the traction components. -
Page 42: How To Start Harrowing
OBSERVATION tightening all bolts, nuts, hose terminals, shafts, and especially the disc sections. • Harrow from the outside in WORK DIRECTION GROOVE Try to drive the tractor for good performance between CRSG passes. IMPORTANT Avoid forming non-harrowed tracks. CRSG 12-28... -
Page 43: Harrow In From The Inside Out
For terrains with contour line, it is usual to start with two blocks at a time, starting the work with the contour line on the left side of the tractor. When you reach the middle of the contour line, you may want to start another block to reduce fuel consumption. CONTOUR LINE CRSG 12-28... -
Page 44: Calculations
Factor (mm) (m/h) Hectare Hour 1300 7.000 0,90 0,81 1550 7.000 0,90 0,97 1750 7.000 0,90 1,10 2000 7.000 0,90 1,26 CRSG 2250 7.000 0,90 1,41 2420 7.000 0,90 1,52 2700 7.000 0,90 1,70 3200 7.000 0,90 2,01 CRSG 12-28... -
Page 45: Approximate Hourly Production - Part Ii
= 24,82 horas aproximadamente p/ trabalhar 35 hectares. 1,41 Ha/h A produção horária da CRSG pode variar por fatores que alteram o rit- ATTENTION mo de trabalho como (umidade e dureza do solo, declividade do terre- no, regulagens inadequadas e velocidade de trabalho). CRSG 12-28... -
Page 46: Maintenance
• Tires pressure The tires should always be properly calibrated avoiding early wear due to excess or lack of pressure. CRSG 12 AND 16 DISCS CRSG 18 TO 28 DISCS CRSG 18 TO 28 DISCS STANDARD... -
Page 47: Lubrification
Marfak 2 Shell Alvania EP 2 Esso Multi H Bardahl Maxlub APG-2EP Valvoline Palladium MP-2 Tutela Jota MP 2 EP Petronas Tutela Alfa 2K Tutela KP 2K If there are equivalent manufacturers and/or brands that are not ATTENTION listed in the table, consult the manufacturer’s technical manual. CRSG 12-28... -
Page 48: Lubrication Every 24 Working Hours
(2), grease must be inserted throughout the rod (1) and the wheel fixing hub bushing to avoid oxidation on the rod fixing pin (2), also insert grease into the en- and the wheel shaft. tire bushing. CRSG 12-28... -
Page 49: Oil Bearing
Before lubricating bearings, wipe grease with a clean, lint-free cloth. Replace da- maged grease fittings. ATTENTION The amount of grease in each bearing is 300 grams. Only use the following grease: EP (Specification DIN51825 KP00K Consistency NLGI 2/3). CRSG 12-28... -
Page 50: Operational Maintenance
Use a quick coupling of Couplings of different brands. the same brand. Quick coupling Mixing of needle-type coupling Always use quick coupling of the same type. is not coupling. with sphere-type coupling. Relief the pressure Pressure on the system. to couple. CRSG 12-28... -
Page 51: Care
CRSG. Respect the lubrication intervals. 07 - Always check if the parts have wears. If there is a need for replacement, always demand Baldan original parts. 08 - Keep the CRSG discs always sharp. Proper and periodic maintenance are necessary to IMPORTANT ensure the long life of CRSG. -
Page 52: General Cleaning - Part
04 - Stains and dirt not removed with the products should be removed with the aid of a sponge. 05 - Rinse the machine with clean water to remove any chemical residues. CRSG 12-28... -
Page 53: Conservation Of The Harrow - Part
We recommend the following protective oils: IMPORTANT - Bardahl: Agro protective 200 or 300 - ITWChemical: Zoxol DW - Series 4000 Ignoring the conservation measures mentioned above may result in OBSERVATION the loss of warranty for painted or zinc-coated components which may exhibit oxidation (rust). CRSG 12-28... -
Page 54: Lifting
4 “A” lifting points. “A” “A” “B” “B” “A” “A” “A” “B” MAXIMUM LOAD: 1000 KG MAXIMUM LOAD: 300 KG DO NOT use the 2 “B” points in any way to lift the CRSG. These points ATTENTION are only used during the CRSG manufacturing process. Ignoring this warning may cause severe accidents or death. CRSG 12-28... -
Page 55: Optional
AXIAL BEARING WITHOUT GUARD AXIAL BEARING WITH GUARD TIRE 11 X 15 - BL 10 CANVAS DISC TRIMMED TIRE 750 X 16 10 CANVAS 24”, 26”, 28” CRSG 12, 14 AND 16 DISCS CRSG 18 TO 28 DISCS CRSG 12-28... -
Page 56: Identification
Instruction Manual ƒ Identification • Identification plate To see the parts catalog or to request technical assistance from Baldan, always inform model (01), serial number (02) and date of manufacture (03), which is on your CRSG nameplate. ATTENTION CONTACT The drawings in this Instruction Manual In case of doubts, never operate or handle your are merely illustrative. -
Page 57: Product Identification
Please make the correct identification of the data below, to always have information about the service life of your equipment. Owner: ______________________________________________________________ Dealer: _______________________________________________________________ Property: _____________________________________________________________ City: _________________________________________________________________ State: ________________________________________________________________ Certificate of Warranty no.: ______________________________________________ Implement: ___________________________________________________________ Serial No: _____________________________________________________________ Purchase Date: ________________________________________________________ Invoice: ______________________________________________________________ CRSG 12-28... -
Page 58: Notes
Instruction Manual ƒ Notes CRSG 12-28... - Page 59 Instruction Manual ƒ Notes CRSG 12-28...
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Page 60: Certificate
In the warranty period, request and replacement of eventual defective parts shall be made to the dealer of the area, who will submit the faulty piece for BALDAN analysis. When this procedure is not possible and the resolving capacity of the dealer is exhausted, the dealer will request the support of BALDAN Technical Assistance through a specific form distributed to dealers. - Page 61 Certificate of Warranty ƒ Inspection and Delivery Certificate SERVICE BEFORE DELIVERY: This implement was carefully prepared by the sale organization, with all its parts inspected according to the manufacturing prescriptions. DELIVERY SERVICE: The user was informed about the current warranty terms and instructed on the usage maintenance precautions.
- Page 63 Certificate of Warranty ƒ Inspection and Delivery Certificate SERVICE BEFORE DELIVERY: This implement was carefully prepared by the sale organization, with all its parts inspected according to the manufacturing prescriptions. DELIVERY SERVICE: The user was informed about the current warranty terms and instructed on the usage maintenance precautions.
- Page 65 Certificate of Warranty ƒ Inspection and Delivery Certificate SERVICE BEFORE DELIVERY: This implement was carefully prepared by the sale organization, with all its parts inspected according to the manufacturing prescriptions. DELIVERY SERVICE: The user was informed about the current warranty terms and instructed on the usage maintenance precautions.
- Page 66 NO STAMPING IS REQUIRED THE STAMP WILL BE PAID BY: BALDAN IMPLEMENTOS AGRÍCOLAS S/A. Av. Baldan, 1500 | Nova Matão | CEP: 15993-900 | Matão-SP. | Brasil Tel: (16) 3221-6500 | Fax: (16) 3382-6500 www.baldan.com.br | email: sac@baldan.com.br Export: Tel: +55 (16) 3221-6500 | Fax: +55 (16) 3382-4212 | 3382-2480...
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