Summary of Contents for Sears CRAFTSMAN 944-526051
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DUAL STAGE Model SNOW BLOWER 944-526051 6.5 H.P. 24 inch CAUTION: You must read and understand this owner’s manual before operating unit. Serial No. ______________ 408569 08/30/06 SEARS CANADA INC., TORONTO, ONTARIO M5B 2B8 Printed in U.S.A.
RULES FOR SAFE OPERATION Operating Symbols and their meanings This manual contains safety information to make you These symbols are used on your equipment and defined in your operating manual. It is important that you review and understand the meanings. Failure aware of the hazards and risks associated with snow to understand the symbols might result in harm to you.
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RULES FOR SAFE OPERATION WARNING: This machine is capable ofto amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
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RULES FOR SAFE OPERATION 1. Keep children out of the area and under the watchful care of another re- 2. If available, look for the relevant Emissions Durability Period and Air Index sponsible adult. information on the engine emissions label. 2.
LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN SNOW BLOWER For two (2) years from date of purchase, Sears Canada Inc. will repair or replace free of charge, at Sears option, parts which are defective as a result of material or workmanship.
ASSEMBLY Figure 1 shows the snow blower in the shipping position. Figure 2 shows the snow blower completely assembled. Reference to right and left hand side of the snow blower is from the operator’s position at the handle. UNPACKING 1. Locate the two tear tabs at the bottom of the carton. Figure 1 Traction Drive Auger Drive...
ASSEMBLY UPPER HANDLE AND CRANK ASSEMBLY Adaptor Boot 1. Loosen, but do not remove the screws, flatwashers, lock- Bolt washers and hex nuts in the upper holes of the lower han- Flatwasher dle. Lockwasher Nylon 2. Remove the fasteners and the crank assembly eyebolt Locknut Crank from the lower holes of the lower handle.
ASSEMBLY SNOW CHUTE ASSEMBLY 1. Position the snow chute onto the snow chute flange. Al- ign the three holes in the snow chute with holes in snow Chute Extension chute flange. (See Figure 7) Snow Chute Deflector 2. Place three 5/16--18 carriage bolts from inside of chute as shown in Figure 7.
OPERATION Get to know your snow blower and its controls. Be sure you (or any other operator) have read and understood “Rules For Safe Operation” (see page 2). Gas Tank Traction Drive Choke Auger Drive Gas Cap Clutch Lever Control Clutch Lever Primer Button Traction Drive...
OPERATION The operation of any snow blower can result in foreign objects being thrown into the eyes,which can result in severe eye damage. Always wear safety glasses or eye shields before beginning snow blower Operation. We recommend standard safety glasses or Wide Vision Safety Mask for over spectacles. SNOW BLOWER OPERATION WARNING: Read Owner’s Manual before oper- ating machine.
OPERATION WHEEL LOCK OUT PIN 1. The right wheel is secured to the axle with a klick pin. This unit was shipped with this klick pin in the locked position. (Figure 11). Klik Pin 2. For ease of maneuverability when lighter conditions pre- vail, remove klick pin from wheel locked position and in- sert into single wheel drive (unlocked) position (Figure 12).
OPERATION BEFORE STARTING ENGINE 1. Fill the fuel tank with fresh, clean, unleaded regular, un- leaded premium, or reformulated automotive gasoline Check the oil with a minimum of 85 octane along with a fuel stabilizer (follow instructions on fuel stabilizer package). DO NOT NOTE: The engine was shipped from the factory filled use leaded gasoline.
OPERATION BEFORE STOPPING THE ENGINE Run the engine for a few minutes to help dry off any moisture on the engine. TO STOP ENGINE CAUTION: To stop the engine, do not move the choke 2. Pull out the safety key. control to CHOKE position.
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If after following the preceding instructions, your engine fails to start, have the engine checked by an Authorized Sears Service Outlet. S Push two times if temperature is 15° F (--9° C) or high- S Push four times if temperature is below 15°...
OPERATION FROZEN STARTER WARNING: Never run engine indoors or in en- closed, poorly ventilated areas. Engine exhaust If the starter is frozen and will not turn engine: contains CARBON MONOXIDE, AN ODORLESS 1. Pull as much rope out of the starter as possible. AND DEADLY GAS.
OPERATION OPERATING TIPS 1. Most efficient snowblowing is accomplished when snow 6. After the snowblowing job has been completed, allow the is removed immediately after it falls. engine to idle for a few minutes, to melt snow and ice ac- cumulated on the engine.
SERVICE RECOMMENDATIONS SERVICE RECOMMENDATIONS FIRST BEFORE EVERY EVERY EVERY EVERY EVERY BEGINNING PROCEDURE EACH EACH BEFORE HOUR HOURS HOURS HOURS HOURS HOURS SEASON STORAGE Tighten all screws and √ √ √ nuts Check Traction Clutch Cable Adjustment √ √ (See Cable Adjustment) Check Auger clutch Cable Adjustment √...
CUSTOMER RESPONSIBILITIES Some adjustments will need to be made periodically to Remove filler plug (Figure 18), once a year. If grease is properly maintain your snow blower. visible, do not add. If grease is not visible, use a piece of fine wire, like a dipstick to check if there is grease in the gear box.
CUSTOMER RESPONSIBILITIES LUBRICATION - - EVERY 25 HOURS Chute Rotation Gear Chute Rotation Gear Lubricate the chute rotation gear with automotive type oil. (see Figure 19). Figure 19 Chains 4. Lubricate the chains with a chain type lubricant. 5. Wipe the hexshaft and sprockets with 5W30 motor oil. 1.
CUSTOMER RESPONSIBILITIES ENGINE TEMPERATURE TYPE OF OIL 0_F (- -18_ C) and above S.A.E. 5W30 POWER RATINGS 0_F (- -18_ C) and below synthetic 5W30 The power ratings for an individual engine model are initially developed by starting with SAE (Society of Automotive SAE VISCOSITY GRADES Engineers) code J1940 (Small Engine Power &...
ADJUSTMENT/REPAIR NOTE: Make sure that snow blower is set at same height WARNING: Always turn unit off, remove igni- on both sides. tion key and disconnect the spark plug wire be- fore making any repairs or adjustments. WARNING: Be certain to maintain proper ground clearance for your particular area to be AUGER HOUSING HEIGHT ADJUSTMENT cleared.
ADJUSTMENT/REPAIR HOW TO REMOVE THE SNOW HOOD Mounting Screws To access the spark plug, the snow hood must be removed Snow Hood as follows: 1. Remove the choke control knob (see Figure 24). Spark Plug 2. Remove the safety key. 3.
ADJUSTMENT/REPAIR BELT ADJUSTMENT Traction Drive Belt The traction drive belt has constant spring pressure and does not require an adjustment. If the traction drive belt is slipping, replace the belt. See “How To Replace The Belts” in the Maintenance section. Auger Drive Belt If your snowthrower will not discharge snow, check the control cable adjustment.
ADJUSTMENT/REPAIR HOW TO REPLACE THE BELTS The drive belts are of special construction and must be 16. Install the belt cover. Tighten screw (See Figure 28). replaced with original factory replacement belts available 17. Check the adjustment of the cables. See “How To Check from your nearest authorized service center.
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ADJUSTMENT/REPAIR Traction Drive Belt Engine Pulley Belt Guide Auger Drive Pulley Traction Drive Idler Pulley Auger Drive Belt Idler Pulley Traction Drive Spring Traction Drive Belt E--Ring Traction Drive Pulley Swing Plate Axle Rod Engine Pulley Figure 32...
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ADJUSTMENT/REPAIR How To Remove the Traction Drive Belt If the snow thrower will not move forward, check the traction 11. Install and adjust the auger drive belt. See “How To Re- drive belt for wear or damage. If the traction drive belt is worn move The Auger Drive Belt”...
ADJUSTMENT/REPAIR BELT GUIDE ADJUSTMENT 1. Remove spark plug wire. 2. Have someone engage auger drive. Belt Guide 1/8 Inch (3.175 mm) 3. Measure the distance between the belt guide and belt. The distance should be 1/8 inch (3.175 mm) for guide. Auger Idler Pulley Engaged See Figure 34.
ADJUSTMENT/REPAIR Traction Drive Cable Adjustment Bolt WARNING: Drain the gasoline outdoors, away Bottom Panel from fire or flame. 1. Remove the gas from the gas tank. Stand the snow Auger Housing thrower up on the front end of the auger housing. 2.
ADJUSTMENT/REPAIR HOW TO ADJUST OR REPLACE 5. Install the bottom panel (see Figure 40). THE FRICTION WHEEL 6. Tighten the bolts on each side of the bottom panel. How To Check The Friction Wheel If the snow thrower will not move forward, check the traction Bolt Bottom Panel drive belt, the traction drive cable or the friction wheel.
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ADJUSTMENT/REPAIR How To Replace The Friction Wheel If the friction wheel is worn or damaged, the snow thrower will not move forward. The friction wheel must be replaced as follows. Drive Sprocket Axle 1. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing (4).
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ADJUSTMENT/REPAIR 10. Remove the three fasteners that hold the friction wheel to the hub (see Figure 46). 11. Remove the friction wheel from the hub. Slip the fric- tion wheel off the hex shaft. Washer 12. Assemble the new friction wheel onto hub with the fas- teners removed earlier.
ADJUSTMENT/REPAIR AUGER SHEAR BOLT REPLACEMENT The augers are secured to the auger shaft with special bolts NOTE: The spacer fits into the larger hole in the auger that are designed to break if an object becomes lodged in the tube. auger housing.
STORAGE OFF SEASON STORAGE 2. You can help keep your engine in good operating condi- WARNING: Never store engine with fuel in tank tion by changing oil before storage. indoors or in enclosed, poorly ventilated enclo- sures, where fuel fumes may reach an open 3.
If you have any questions concerning parts, service, or technical data, contact your nearest Sears Service Department. For complete warranty information refer to the warranty in the Owner’s Information section of this manual.
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CRAFTSMAN 24” SNOW BLOWER 944-526051 REPAIR PARTS CRAFTSMAN 24” CHASSE- NEIGE 944-526051 PIÈCES DE RECHANGE DRIVE / BÂTI DE MONTAGE DU MOTEUR Key No. sur le Part No. schéma de pièce Description Description 198800X008 LF AXLE, SWING PLATE YZ PANNEAU ARTICULE 579851 CHAIN, ROLLER #420 x19.00 CHAÎNE A GALETS #420 x19.00...
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CRAFTSMAN 24” SNOW BLOWER 944-526051 REPAIR PARTS CRAFTSMAN 24” CHASSE- NEIGE 944-526051 PIÈCES DE RECHANGE AUGER HOUSING / VIS SANS FIN...
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CRAFTSMAN 24” SNOW BLOWER 944-526051 REPAIR PARTS CRAFTSMAN 24” CHASSE- NEIGE 944-526051 PIÈCES DE RECHANGE AUGER HOUSING / VIS SANS FIN Key No. sur le Part No. schéma de pièce Description Description 45011 PULLEY, 4L 6.12X .67 POULIE 4L 6.12X .67 74950512 SCREW, 5/16--18X.63 VIS 5/16--18X.63...
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CRAFTSMAN 24” SNOW BLOWER 944-526051 REPAIR PARTS CRAFTSMAN 24” CHASSE- NEIGE 944-526051 PIÈCES DE RECHANGE DISCHARGE CHUTE / DÉFLECTEUR DE GOULOTTE Ref. Auger Housing Page...
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CRAFTSMAN 24” SNOW BLOWER 944-526051 REPAIR PARTS CRAFTSMAN 24” CHASSE- NEIGE 944-526051 PIÈCES DE RECHANGE DISCHARGE CHUTE / DÉFLECTEUR DE GOULOTTE Key No. sur le Part No. schéma de pièce Description Description 198648 BOLT, CARRIAGE 5/16--18 X.75 BOULON AUTOBLOQUANT 5/16--18X.75 401347 WASHER, PLASTIC RONDELLE PLASTIQUE...
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CRAFTSMAN 24” SNOW BLOWER 944-526051 REPAIR PARTS CRAFTSMAN 24” CHASSE- NEIGE 944-526051 PIÈCES DE RECHANGE CHUTE ROD / GOULOTTE TIGE Key No. sur le Part No. schéma de pièce Description Description 852--1 198853x008 ASSEMBLY, YOKE & ROD ENSEMBLE TRINGLE--CHAPE 852--2 198861 SPRING RESSORT...
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CRAFTSMAN 24” SNOW BLOWER 944-526051 REPAIR PARTS CRAFTSMAN 24” CHASSE- NEIGE 944-526051 PIÈCES DE RECHANGE SHIFT YOKE / DE COMMANDE YOKE MONTAGE Key No. sur le Part No. schéma de pièce Description Description 198725x479 ROD, SHIFT TIGE DE COMMANDE DE VITESSE 198727 SCREW, 1/4--20X.75 VIS, 1/4--20X,75 PO.
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CRAFTSMAN 24” SNOW BLOWER 944-526051 REPAIR PARTS CRAFTSMAN 24” CHASSE- NEIGE 944-526051 PIÈCES DE RECHANGE DECALS / AUTOCOLLANT SIDE OF ENGINE REF. REAR VIEW REF. REAR AUGER HOUSING Key No. sur le Part No. schéma de pièce Description Description 401364 DECAL, DANGER CHUTE HAND AUTOCOLLANT, DANGER MAINS, ÉJECTION 401366...
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BRIGGS AND STRATTON ENGINE 12A113- 0350- E1 REPAIR PARTS MOTEUR BRIGGS AND STRATTON 12A113- 0350- E1 PIÈCES DE RECHANGE Assemblies include all parts shown in frames. Les assemblages comprennent toutes les pièces illustrées dans les encadrements.
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BRIGGS AND STRATTON ENGINE 12A113- 0350- E1 REPAIR PARTS MOTEUR BRIGGS AND STRATTON 12A113- 0350- E1 PIÈCES DE RECHANGE Key No. sur le Part No. schéma de pièce Description Description 699510 Cylinder Assembly Cylindre 399269 Kit--Bushing/Seal (Magneto Side) Kit --entretoise/joint (face magnéto) Seal--Oil (Magneto Side) Joint à...
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BRIGGS AND STRATTON ENGINE 12A113- 0350- E1 REPAIR PARTS MOTEUR BRIGGS AND STRATTON 12A113- 0350- E1 PIÈCES DE RECHANGE 695087 Gear--Timing Engrenage -- réglage 692564 Retainer--E Ring Bague de retenue 692566 Gear--Idler Poulie libre d’engrenage 694544 Arbre (des culbuteurs) Stud, (Rocker Arm) Seal--Valve Joint de soupape K∆692044...
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BRIGGS AND STRATTON ENGINE 12A113- 0350- E1 REPAIR PARTS MOTEUR BRIGGS AND STRATTON 12A113- 0350- E1 PIÈCES DE RECHANGE Assemblies include all parts shown in frames. Les assemblages comprennent toutes les pièces illustrées dans les encadrements.
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BRIGGS AND STRATTON ENGINE 12A113- 0350- E1 REPAIR PARTS MOTEUR BRIGGS AND STRATTON 12A113- 0350- E1 PIÈCES DE RECHANGE Key No. sur le Part No. schéma de pièce Description Description Gasket--Crankcase Joint de bloc--cylindre K699485 699804 Cover--Crankcase Carter de vilebrequin Seal--Oil (PTO Side) Joint à...
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BRIGGS AND STRATTON ENGINE 12A113- 0350- E1 REPAIR PARTS MOTEUR BRIGGS AND STRATTON 12A113- 0350- E1 PIÈCES DE RECHANGE 692576 Retainer--Governor Shaft Retenue-- arbre du gouverneur 692547 Crank--Governor Manivelle du gouverneur 692653 Spring/Link--Mechanical Governor Ressort/Liaison--gouverneur Seal--Choke/Throttle Shaft Joint -- starter/ arbre d’accélérateur Dz699854 Seal--Choke/Throttle Shaft Joint -- starter/ arbre d’accélérateur...
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BRIGGS AND STRATTON ENGINE 12A113- 0350- E1 REPAIR PARTS MOTEUR BRIGGS AND STRATTON 12A113- 0350- E1 PIÈCES DE RECHANGE Assemblies include all parts shown in frames. Les assemblages comprennent toutes les pièces illustrées dans les encadrements.
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BRIGGS AND STRATTON ENGINE 12A113- 0350- E1 REPAIR PARTS MOTEUR BRIGGS AND STRATTON 12A113- 0350- E1 PIÈCES DE RECHANGE Key No. sur le Part No. schéma de pièce Description Description Seal--Oil (Magneto Side) Joint à huile (face magnéto) K299819 Gasket--Cylinder Head Joint de culasse K∆698210 Gasket--Crankcase...
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