Electrolux Professional DOUBLE SKIN XL Service Manual

Electrolux Professional DOUBLE SKIN XL Service Manual

Traywasher

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SERVICE MANUAL
TRAYWASHER
DOUBLE SKIN XL
Doc. SM_TW_XL
Edition 01 - 03.2021

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Summary of Contents for Electrolux Professional DOUBLE SKIN XL

  • Page 1 SERVICE MANUAL TRAYWASHER DOUBLE SKIN XL Doc. SM_TW_XL Edition 01 - 03.2021...
  • Page 2 SERVICE MANUAL All the images and information of this document are property of ©Electrolux Professional Spa. This document and all of its contents cannot be copied or used, in part or entirely without the written authorization of Electrolux Professional Spa.
  • Page 3 SERVICE MANUAL REVISIONS UPDATE EDITION DESCRIPTION DATE First publication of this manual March 2021 FOREWARD The service manual (here in after Manual) provides the engineer with information necessary for correct and safe use of the machine (or “appliance“, “machine” or “unit”). The following must not be considered a long and exacting list of warnings, but rather a set of instructions suitable for improving machine performance in every respect and, above all, preventing injury to persons and animals and damage to property due to improper operating procedures.
  • Page 4: Table Of Contents

    SERVICE MANUAL MODELS COVERED BY THE SERVICE MANUAL MODEL REF. VOLTAGE NOTE/BRAND 402313 EXLIG UC (XL), DOUBLE SKIN, DRAIN P., DET. DISP., 30B/H Elux. Prof. UC (XL), DOUBLE SKIN, WATER SOFTENER, DP., DET. 402314 EXLIWG Elux. Prof. DISP., 30B/H 402315 ZXLIG UC (XL), DOUBLE SKIN, DRAIN P., DET.
  • Page 5 SERVICE MANUAL 6.2.7 Electronic level pressure switch 6.2.8 Pcb and display 6.2.9 Tank heating element 6.2.10 Inlet water filling valve 6.2.11 Boiler heating element 6.2.12 Wash pump 6.2.13 Drain pump 6.2.14 Rinse pump 6.2.15 Rinse aid pump 6.2.16 Detergent pump 6.2.17 Peristaltic hose of detergent pump 6.2.18...
  • Page 6: General Information

    SERVICE MANUAL GENERAL INFORMATION 1.1 MANUAL PURPOSE The purpose of this manual is to provide useful information for all after-sales operations. In the manual there are some symbols of caution and danger: IMPORTANT! Note of particular importance WARNING! Risk of damage to the machine or the product. DANGER! Danger for the health and safety of operators.
  • Page 7: 1.2.1 Personal Protection Equipment

    SERVICE MANUAL DANGER! Interventions, tampering or not expressly authorized changes that do not • comply with the instructions in this manual may cause damage, injury or death and will void the warranty. DANGER! When working on the equipment maintain good ventilation in the room. •...
  • Page 8: Dataplate

    402076 Comm. Model 402076 9CGX 402076 00 Ser.Nr. 70116001 AC 230V 1N 50 Hz 2.7 kW Boiler 2.5 kW IPX23 Electrolux Professional spa - Viale Treviso, 15 - 33170 Pordenone (Italy) Fig. 1 Data plate position (machine right) Doc. SM_UC_XL_2021_01...
  • Page 9: How To Interpret The Serial Number

    SERVICE MANUAL 1.3.4 HOW TO INTERPRET THE SERIAL NUMBER 1.3.5 RESPONSIBILITY The Manufacturer declines any liability for damage and The Serial Number on the data plate uniquely identifies: - The year of construction of the appliance; malfunctioning caused by: - The week of construction of the appliance; •...
  • Page 10: General Reference To Applicable Product Certifications

    SERVICE MANUAL 1.4.2 MAIN TECHNICAL DATA Model (E-Z) XL, I, G (E-Z) XL, I, W, G Voltage: 400/3N 400/3N Frequency Maximum power input 6.68 6.68 Boiler heating power Tank heating element 2.40 2.40 Wash Pump 0.68 0.68 Drain Pump 0.03 0.03 Rinse Pump 0.25...
  • Page 11: Installation And Commissioning

    SERVICE MANUAL INSTALLATION AND COMMISSIONING INSTALLATION Please, for installation refer to Installation and Operting Manual available on website https://www.electroluxprofessional.com https://webgate.electroluxprofessional.com COMMISSIONING To avoid accidents, when debugging the machine please pay special attention to the following: • The debugging can only be carried out by professional service partner; •...
  • Page 12: Basic Operation To Test The Machine

    Water quality affects the dosage of detergent and rinse aid. It is strongly raccomended Electrolux Professional C11 or C13 Detergent aid. It is trongly raccomended Electrolux Professional C12 or C14 Rinse aid.
  • Page 13: Use Of Appliance

    SERVICE MANUAL USE OF APPLIANCE OPERATING INSTRUCTIONS Please refer to the Installation and Operting Manual of the appliance available on website https://www.electroluxprofessional.com https://webgate.electroluxprofessional.com In case of any doubt, refer to your local country Customer Care. PREVENTIVE ROUTINES/MAINTENANCE FOR THE OPERATOR Please refer to the User Manual of the appliance available on website https://www.electroluxprofessional.com https://webgate.electroluxprofessional.com...
  • Page 14: Control Panel

    SERVICE MANUAL CONTROL PANEL Legend A = Tension presence E = Cycle selector (UP/INCREASE button) B = ON/OFF button F = DOWN/DESCREASE button C = Settings G = START cycle (EDIT/CONFIRM button) D = Drain pump (ESC button) When the machine is switched on for the first time, the display shows a series of data that the installer must enter. Once the data has been set, it will no longer be requested when switching on, unless the initial state is restored from the menu.
  • Page 15: Troubleshooting

    4) Soaking the Wash/Rinse arms rack in the dishwasher new one. It’s strongly suggested in a solution of water and descale 2) Dishwasher is running Electrolux Professional C11 or product. without detergent aid C13 Detergent aid It is strongly suggested Electrolux...
  • Page 16 SERVICE MANUAL Type of General Anomaly Possible cause Instruction to User Service Action Anomaly description 1) Check if the tank has cleaned 1) Residuals of food or with unsuitable cleaners. In case 1) Make sure that the customer is detergent used for manual empty the tank and carefully rinse using suitable cleaners scraping...
  • Page 17: Troubleshooting By Coded Anomalies List

    SERVICE MANUAL TROUBLESHOOTING BY CODED ANOMALIES LIST The evolved diagnostics of the machine manages the behavior of the appliance when the system detects some issue and the display can show the following errors: Doc. SM_UC_XL_2021_01...
  • Page 18 SERVICE MANUAL Doc. SM_UC_XL_2021_01...
  • Page 19: Service The Appliance

    SERVICE MANUAL SERVICE THE APPLIANCE LIST OF NEEDED TOOLS List of needed tools Please, refer to the Electrolux Professional Universal Spare Parts Catalogue. 6.1.1 ORDINARY TOOLS The following tools take part of the Kit of assorted tools [usp #0S1288] contained in the Tool trolley case [usp #0S1980]: •...
  • Page 20: Replacing Equipment Components

    SERVICE MANUAL REPLACING EQUIPMENT COMPONENTS This chapter introduces the operations to perform when dismantling every single component graphically highlighted. 6.2.1 COMPONENTS LAYOUT 1. Display control panel 2. Door 3. Rinse aid dispenser 4. Detergent dispenser 5. Tank heating element 6. Filling valve 7.
  • Page 21: Panels

    SERVICE MANUAL 6.2.2 PANELS Phases for the replacement of the panels. DANGER! Before any operation on the machine read Chapter 1 "Safety Precautions." To reinstall a part, follow the instructions in reverse order to those described below. 2 A6 Doc. SM_UC_XL_2021_01...
  • Page 22: Door With Hinges

    SERVICE MANUAL 6.2.3 DOOR WITH HINGES 1. Open the door 2. Remove the screws and screw pivots (2 pcs) from the door axes 3. Remove the screws and nuts (4 pcs) from the door support 4. Pull the door and remove it Doc.
  • Page 23: Control Panel

    SERVICE MANUAL 6.2.4 CONTROL PANEL A3 Remove the screws (3 pcs) under the joint A4 Pull the upper panel by slipping it 1. Reverse the upper panel and put it over the door 2. Access to the main electrical components Doc.
  • Page 24: Door Switch

    SERVICE MANUAL 6.2.5 DOOR SWITCH A3 Remove the screws (3 pcs) under the joint A4 Pull the upper panel by slipping it 1. Reverse the upper panel and put it over the door 2. Remove the nuts (2 pcs) over the door microswitch, then disconnect the microswitch wiring Doc.
  • Page 25: Mechanical And Boiler Pressure Switches

    SERVICE MANUAL 6.2.6 MECHANICAL AND BOILER PRESSURE SWITCHES A3 Remove the screws (3 pcs) under the joint A4 Pull the upper panel by slipping it 1. Reverse the upper panel and put it over the door 2. Remove the pressure switch pipe, remove the screw that fixes the pressure switch to the support Doc.
  • Page 26: Electronic Level Pressure Switch

    SERVICE MANUAL 6.2.7 ELECTRONIC LEVEL PRESSURE SWITCH A3 Remove the screws (3 pcs) under the joint A4 Pull the upper panel by slipping it A5 Remove the screws from the lateral panels A6 Remove the screws (2 pcs) of the lower back panel A7 Remove the back panel 1.
  • Page 27: Pcb And Display

    SERVICE MANUAL 6.2.8 PCB AND DISPLAY A3 Remove the screws (3 pcs) under the joint A4 Pull the upper panel by slipping it 1. Reverse the upper panel and put it over the door 2. Remove the screws (4 pcs) to divide the PCB from the support 3.
  • Page 28: Tank Heating Element

    SERVICE MANUAL 6.2.9 TANK HEATING ELEMENT A1 Remove the screws (2 pcs) of the under door panel 1. Remove the nut from the tank heating element, then disconnect the tank heating element wiring 2. Gently bend the faston (2 pcs) of the tank heating element 3.
  • Page 29: Inlet Water Filling Valve

    SERVICE MANUAL 6.2.10 INLET WATER FILLING VALVE A1 Remove the screws (2 pcs) of the under door panel 1. Close the water inlet faucet 2. Disconnect the water inlet hose, valve exit hose, wiring connections and remove the water inlet valve Doc.
  • Page 30: Boiler Heating Element

    SERVICE MANUAL 6.2.11 BOILER HEATING ELEMENT A1 Remove the screws (2 pcs) of the under door panel 1. Remove the screws (2 pcs) of the dispensers support 2. Remove the plug from the boiler hose by removing the clamp.The water is hot, pay attention! 3.
  • Page 31: Wash Pump

    SERVICE MANUAL 6.2.12 WASH PUMP A1 Remove the screws (2 pcs) of the under door panel 1. Remove the inlet water valve group (don't disconnect the hoses) 2. Remove the screws (2 pcs) of the dispensers support 3. Remove the clamps (2 pcs) of pump aspiration-supply hoses, then disconnect the hoses 4.
  • Page 32: Drain Pump

    SERVICE MANUAL 6.2.13 DRAIN PUMP A1 Remove the screws (3 pcs) of the under door panel A7 Remove the back panel A2 Take out the dishwasher 1. Remove the screws (2 pcs) of the dispensers support A3 Remove the screws (2 pcs) under the joint 2.
  • Page 33: Rinse Pump

    SERVICE MANUAL 6.2.14 RINSE PUMP A1 Remove the screws (3 pcs) of the under door panel A6 Remove the screws (2 pcs) of the lower back panel A2 Take out the dishwasher A7 Remove the back panel A3 Remove the screws (2 pcs) under the joint 1.
  • Page 34: Rinse Aid Pump

    SERVICE MANUAL 6.2.15 RINSE AID PUMP A1 Remove the screws (2 pcs) of the under door panel 1. Remove the screws (2 pcs) of the dispensers support 2. Remove the fixing screws (2 pcs) of the rinse aid dispenser 3. Disconnect the rinse aid pump's pipes and connector Doc.
  • Page 35: Detergent Pump

    SERVICE MANUAL 6.2.16 DETERGENT PUMP A1 Remove the screws (2 pcs) of the under door panel 1. Remove the screws (2 pcs) of the dispensers support 2. Remove the fixing screws (2 pcs) of the detergent dispenser 3. Disconnect the detergent pump's pipes and connector Doc.
  • Page 36: Peristaltic Hose Of Detergent Pump

    SERVICE MANUAL 6.2.17 PERISTALTIC HOSE OF DETERGENT PUMP 1. Remove the screws (2 pcs) and the cover 2. Remove the inner pipe starting from the left side and turn clockwise the roller holder 3. Turn clockwise the roller holder 4. Remove the roller holder 5.
  • Page 37: Probes

    SERVICE MANUAL 6.2.18 PROBES A1 Remove the screws (2 pcs) of the under door panel 1. Remove the screws (2 pcs) of the dispensers support 2. Disconnect the wirings of the probes and replace them Doc. SM_UC_XL_2021_01...
  • Page 38: Related Documents

    SERVICE MANUAL RELATED DOCUMENTS ELECTRICAL WIRING DIAGRAM Please refer to Electrical Wiring Diagram available on web site https://www.electroluxprofessional.com https://webgate.electroluxprofessional.com HYDRAULIC CIRCUITS Atmospheric boiler with drain pump Atmospheric boiler with drain pump and water softener Doc. SM_UC_XL_2021_01...
  • Page 39 SERVICE MANUAL Doc. SM_UC_XL_2021_01...
  • Page 40 Electrolux Professional SpA Viale Treviso, 15 33170 Pordenone, ITALY Fax (+39) 0434 380 201 https://www.electroluxprofessional.com https://webgate.electroluxprofessional.com...

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