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Summary of Contents for Stanley AL35
- Page 1 AL35 HYDRAULIC ALTERNATOR USER MANUAL Safety, Operation and Maintenance © 2014 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 16798 8/2014 Ver. 6...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► AL35 User Manual... -
Page 5: Safety Precautions
Do not operate a damaged, improperly adjusted, or the space provided in this manual. incompletely assembled alternator. The AL35 Hydraulic Alternator will provide safe and de- • Observe local and national electrical codes for load pendable service if operated in accordance with the in- wiring. - Page 6 A hydraulic leak or burst may cause oil injection into same system and/or may cause severe personal the body or other severe personal injury. injury. The AL35 alternator is an open‑center hy‑ draulic tool. • Do not exceed specified flow and pressure for the alternator.
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Page 7: Tool Stickers & Tags
OPERATION MANUAL. OPERATION MANUAL. TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR. TOOL OPERATOR. SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P/N 15875 (Shown smaller then actual size) AL35 User Manual ◄ 7... -
Page 8: Hose Types
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS. -
Page 9: Hose Recommendations
HOSE RECOMMENDATIONS AL35 User Manual ◄ 9... -
Page 10: Htma Requirements
2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements 10 ► AL35 User Manual... -
Page 11: Operation
(-) diode. Hold the leads against the diodes for 2-4 seconds. NOTE: Do not reverse the polarity of the leads. This may cause damage to the diodes or the rotor or both. 4. Replace the receptacle panel and start the alterna- tor. AL35 User Manual ◄ 11... - Page 12 50 °F/10 °C (400 ssu/82 centistokes) be- fore use. Damage to the hydraulic system or breaker can result from use with fluid that is too viscous or thick. 12 ► AL35 User Manual...
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Page 13: Tool Protection & Care
This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a mini- mum working pressure rating of 2500 psi/172 bar. •... -
Page 14: Troubleshooting
Check power unit for proper flow. 7‑9 gpm/26-34 lpm. Alternator overheats. Overloaded. Reduce electrical load; load should not exceed rated capacity. Air intake plugged or covered. Clear air intake. Windings covered with dirt. Clean windings. 14 ► AL35 User Manual... -
Page 15: Specifications
SPECIFICATIONS The AL35 is a hydraulic motor powered electrical alternator, designed to provide power for lights, small power tools, and small appliances. It produces 3500 watts of power at a nominal 120/240 volts AC single phase at 60 Hz frequency. The unit requires hydraulic power delivered at 7–9 gallons per minute (gpm) with pressure up to 2000 pounds per square inch (psi). -
Page 16: Al35 Parts Illustration
AL35 PARTS ILLUSTRATION 16 ► AL35 User Manual... -
Page 17: Al35 Parts List
— — NO ITEM 35236 ROTOR ASSEMBLY 26606 ADAPTER, INBOARD ENGINE END 12694 GROUNDING LUG — — NO ITEM — — NO ITEM 20051 NUT, LOCKWASHER 1/4‑20 02688 CAPSCREW 5/16‑18 × 3/4 05325 MOTOR ADAPTOR AL35 User Manual ◄ 17... -
Page 18: Al35 Motor Parts Illustration
AL35 MOTOR PARTS ILLUSTRATION AL35 MOTOR ASSEMBLY P/N 21446 PART ITEM DESCRIPTION 00120 CAPSCREW, 1/4‑20 × 2-1/4 HSH 07386 GEAR HOUSING ASSEMBLY (INCLUDES ITEMS 3 & 4) 00713 DOWEL PIN 06316 BUSHING 00178 O-RING * 73309 IDLER SHAFT 06853 DRIVE GEAR... -
Page 19: Al35 Wiring Diagram
AL35 WIRING DIAGRAM Use clean solvent In well ventilated areas. Avoid prolonged Inhalation of vapors and prolonged or repeated contact with skin. Keep away from heat or open flame. AL35 User Manual ◄ 19... - Page 20 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...
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