Alfa Laval SolidC Instruction Manual
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Alfa Laval SolidC Instruction Manual

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Instruction Manual
SolidC Pump
100002858-EN8
Original manual
2022-10

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Summary of Contents for Alfa Laval SolidC

  • Page 1 Instruction Manual SolidC Pump 100002858-EN8 2022-10 Original manual...

  • Page 3: Table Of Contents

    6.3. Torque Specifications ................6.4. Weight (kg) ..................6.5. Noise emission ..................7. Parts list and service kits ..............7.1. Drawing .................... 7.2. SolidC - Wet end ................. 7.3. SolidC - Motor-dependent parts ..............7.4. SolidC - Shaft seal ................

  • Page 4: Declarations Of Conformity

    Declaration of of of Conformity Conformity Declaration Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Pump Designation SolidC-1, SolidC-2, SolidC-3, SolidC-4 Type Serial number from 10.000 to 1.000.000...
  • Page 5 Declaration Declaration of of of Conformity Conformity Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Pump Designation SolidC-1, SolidC-2, SolidC-3, SolidC-4 Type Serial number from 10.000 to 1.000.000...

  • Page 6: Safety

    2 Safety Unsafe practices and other important information are emphasised in this manual. Warnings are emphasised by means of special signs. Always Always read Always read read the the manual manual manual before before using before using using the the pump! pump! pump! 2.1 Important information...

  • Page 7: Safety Precautions

    Always handle lye and acid with great care. Always Never Never use the pump for products not mentioned in the Alfa Laval pump selection program. Never The Alfa Laval pump selection program can be acquired from your local Alfa Laval sales company. Maintenance: Maintenance: Maintenance: Always Always read the technical data thoroughly.

  • Page 8: Unpacking/Delivery

    3. Motor instructions. 4. Test certificate, IF ORDERED!I CAUTION CAUTION CAUTION Alfa Laval cannot be held responsible for incorrect unpacking. Step 2 2 2 Step Step Remove any packing materials from the inlet and the outlet. Avoid damaging the inlet and the outlet.

  • Page 9: Installation

    Study the instructions carefully and pay special attention to the warnings! Always check the pump before operation. - See pre-use check in section 3.3 Pre-use check, page 10 The large pump sizes are very heavy. Alfa Laval therefore recommends the use of a lifting crane when handling the pump. 3.2 Installation...

  • Page 10: Pre-Use Check

    - At end of use, the equipment must be recycled according to relevant, local regulations. Besides the equipment itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company.

  • Page 11: Operation

    Step 1 1 1 Always Always read the technical data thoroughly. (See chaper 6 Always Technical data) CAUTION CAUTION CAUTION Alfa Laval cannot be held responsible for incorrect operation/control. Step Step Step 2 2 2 Danger of of of bur burns! Danger...
  • Page 12 4 Operation Study the instructions carefully and pay special attention to the warnings! Step Step Step 5 5 5 Correct! Free Flushed shaft shaft seal: seal: Flushed Flushed shaft seal: outlet 1. Connect the inlet of the flushing liquid correctly. 2.

  • Page 13: Trouble Shooting

    4 Operation Pay attention to possible faults. Study the instructions carefully. 4.2 Trouble shooting NOTE! NOTE! NOTE! Study the maintenance instructions carefully before replacing worn parts. Remedy Pr Pr Problem oblem oblem Cause/r esult esult Remedy Remedy Cause/r Cause/r esult Overloaded motor - Pumping of viscous liquids - Larger motor or smaller impeller...

  • Page 14: Recommended Cleaning

    4 Operation The pump is designed for cleaning in place (CIP). CIP = Cleaning In Place. Study the instructions carefully and pay special attention to the warnings! NaOH = Caustic Soda. HNO3 = Nitric acid. 4.3 Recommended cleaning Step 1 1 1 Step Step Caustic...

  • Page 15: Maintenance

    Contact your local Alfa Laval sales company. Note: Note: Note: If the pump is supplied with FEP O-rings, Alfa Laval recommends that the casing O-ring is replaced during pump maintenance.

  • Page 16: Cleaning Procedure

    5 Maintenance Maintain the pump carefully. Study the instructions carefully and pay special attention to the warnings! Always keep spare shaft seals and rubber seals in stock. See separate motor instructions. Check the pump for smooth operation after service. Motor bearings bearings Shaft seal seal...

  • Page 17: Dismantling Of Pump/Shaft Seals

    5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. Handle scrap correctly. * : Relates to the shaft seal. 5.3 Dismantling of pump/shaft seals Step Step Step 1 1 1 Remove screws, spring washers, clamps (55) and pump casing (29).
  • Page 18 5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. Handle scrap correctly. * : Relates to the shaft seal. Step Step Step 6 6 6 1. Remove the stationary seal ring (11). Use the tool 2.

  • Page 19: Assembly Of Pump/Single Shaft Seal

    5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. Handle scrap correctly. * : Relates to the shaft seal. 5.4 Assembly of pump/single shaft seal Step 1 1 1 Step Step 1. Remove spring (13). 2.
  • Page 20 5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. Handle scrap correctly. * : Relates to the shaft seal. Step Step Step 7 7 7 1. Lubricate O-ring (38) and fit it in impeller (37). 2.

  • Page 21: Assembly Of Pump/Flushed Shaft Seal

    5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. Lubricate the rubber seals before fitting them. * : Relates to the shaft seal. 5.5 Assembly of pump/flushed shaft seal Step 1 1 1 Step Step Use the tool supplied...
  • Page 22 5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. Lubricate the rubber seals before fitting them. * : Relates to the shaft seal. Step Step Step 6 6 6 1. Carefully guide back plate (25) onto adaptor (16). 2.
  • Page 23 5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. Lubricate the rubber seals before fitting them. * : Relates to the shaft seal. Step Step Step 11 Fit pump casing (29), clamps, spring washers and tighten screws (55).

  • Page 24: Adjustment Of Shaft

    1. Loosen screws (61). 2. Pull off stub shaft (7). NOTE NOTE NOTE Always use Alfa Laval genuine parts and ensure screws do not protrude from shaft. Step Step Step 2 2 2 1. Push stub shaft (7) onto the motor shaft.

  • Page 25: Technical Data

    Inform personnel about the technical data. 6.1 Technical data The SolidC pump is designed for standard duty applications, like pumping CIP (Cleaning in Place) solutions, utilities, water (processing, hydrating, cooling), washing machines, simple transport duty within working range. SolidC is suitable for use in the food, dairy, beverage, personal care, pharmaceutical, light chemical and water industries.

  • Page 26: Relubrication Intervals

    - - ft ft ft 14.8 29.5 49.0 81.0 6.4 Weight (kg) Pump T T T ype: ype: SolidC, SolidC, SolidC SolidC UltraPur UltraPur e e e Pump Pump ype: SolidC, SolidC UltraPur...

  • Page 27: Noise Emission

    The above LKH noise levels are the same for LKHPF, LKHI, LKH UltraPure, LKH Evap, LKHex. The above SolidC noise levels are the same for SolidC UltraPure. The noise measurements have been carried out with original motor and shroud, approximately at the Best Efficiency Point (BEP) with water at ambient temperature and at 50 Hz.

  • Page 28: Parts List And Service Kits 7.1. Drawing

    7 Parts list and service kits The drawing shows SolidC pump, sanitary version. 7.1 Drawing US legs are different to the ones shown. For further information, see spare parts catalogue. Flushed shaft seal Single shaft seal...

  • Page 30: Solidc - Wet End

    7 Parts list and service kits The drawing shows SolidC pump, sanitary version. 7.2 SolidC - Wet end...
  • Page 31 7 Parts list and service kits The drawing shows SolidC pump, sanitary version. Parts Parts Parts list list list Pos. Denomination Washer Back plate O-ring for casing �♦�� Pump casing Impeller screw Impeller O-ring for impeller screw �♦�� Clamp set...

  • Page 32: Solidc - Motor-Dependent Parts

    7 Parts list and service kits The drawing shows SolidC pump, sanitary version. 7.3 SolidC - Motor-dependent parts...
  • Page 33 7 Parts list and service kits The drawing shows SolidC pump, sanitary version. Parts Parts Parts list list list Pos. Denomination Motor WEG 3000rpm Shroud Edge list for shroud Screw for shroud Shaft Adaptor Screw for adaptor Nut for adaptor...

  • Page 34: Solidc - Shaft Seal

    7 Parts list and service kits The drawing shows SolidC pump, sanitary version. 7.4 SolidC - Shaft seal...
  • Page 35 7 Parts list and service kits The drawing shows SolidC pump, sanitary version. Parts Parts Parts list list list Pos. Denomination Complete shaft seal � Complete shaft seal � Complete shaft seal ♦ Complete shaft seal � Tool for seal...
  • Page 38 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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