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Operation and Safety Manual
LGMG North America Inc.
T65JE/T72JE/T85JE/T92JE
Mobile Elevating Work Platform
△
!
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
Telescopic Boom
WARNING
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Summary of Contents for LGMG T65JE
- Page 1 LGMG North America Inc. Operation and Safety Manual T65JE/T72JE/T85JE/T92JE Telescopic Boom Mobile Elevating Work Platform △ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
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Page 3: Table Of Contents
LGMG North America Inc. Operation and safety Manual Contents Contents ....................... I Foreword ....................III Safety Notices ................... IV Chapter 1 Safety ..................1 1.1 Hazards .................... 3 1.2 Before Operation, Please Ensure that:..........3 1.3 Classification of Hazards ..............3 1.4 Intended Use .................. - Page 4 LGMG North America Inc. Operation and safety Manual 6.2 Basic Principles ................51 6.3 Pre-operation Inspection ..............51 Chapter 7 Workplace Inspection ............... 53 7.1 Basic Principles ................55 7.2 Workplace Inspection..............55 Chapter 8 Functional Testing ..............57 8.1 Basic Principles ................59 8.2 At GCU ...................
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Page 5: Foreword
Operation and safety Manual Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG North America. This machine is designed according to A92.20-2021.The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose. -
Page 6: Safety Notices
Always ensure the safety of all personnel and protect the machine against any damage. If unable to confirm the safety of some operations, contact LGMG North America. The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine. -
Page 7: Chapter 1 Safety
LGMG North America Inc. Operation and safety Manual Chapter 1 Safety... - Page 8 LGMG North America Inc. Operation and safety Manual...
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Page 9: Hazards
Symbols, color codes and symbolic words used lift articles. in LGMG products have the following meanings: Safety warning sign - used to warn of 1.5 Safety Sign Maintenance potential personal injuries. Observe all... -
Page 10: Electric Shock Hazard
LGMG North America Inc. Operation and safety Manual safety sign. Do not use solvent-based lightning or storm. cleaners to clean the safety sign. Do not use the machine as a ground wire during welding. 1.6 Electric Shock Hazard 1.7 Danger of Tip-over △... - Page 11 LGMG North America Inc. Operation and safety Manual table will only sound when the machine is When the platform is tripped, stuck, or other heavily tilted. nearby objects hinder its normal movement, do not use the PCU to operate the machine.
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Page 12: General Safety
LGMG North America Inc. Operation and safety Manual switch. relative humidity should not be greater than 90% (at 20 ℃). 1.8 General Safety 14) Ensure that this manual is kept in the file box in the platform. The machine cannot be operated with the hood open. -
Page 13: Falling Hazard
Hazard Do not enter or leave the platform unless the machine is tucked up. Charge the battery with a LGMG approved battery charger. 1.11 Collision Hazard Do not use the machine as a ground wire Exercise good judgment and planning during welding. -
Page 14: Machine Damage Hazard
LGMG North America Inc. Operation and safety Manual The machine shall not be used and the It is forbidden to carry out maintenance work when the equipment is electrically battery shall not be charged in places charged or the hydraulic system is under where flammable and explosive gases or pressure. -
Page 15: Locked After Each Use
The battery pack must be charged together. Personnel on the platform must wear a seat belt or use safety facilities that comply with Use a charger approved by the LGMG to government regulations. Tie the lanyard to charge the battery. - Page 16 LGMG North America Inc. Operation and safety Manual Near the mining area where the soil foundation is soft soil; On saturated soil or frozen soil; On suspended floor; On kerbs and road edges; On surface support that is not strong enough to withstand the full load of the machine;...
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Page 17: Chapter 2 Legend
LGMG North America Inc. Operation and safety Manual Chapter 2 Legend... - Page 18 LGMG North America Inc. Operation and safety Manual...
- Page 19 LGMG North America Inc. Operation and safety Manual △ CAUTION: The product structure diagram of T65JE is shown here. For other models, please refer to this diagram. Fig. 2-1 Complete machine chart Name Name Warning lamp DC Charging plug (If equipped)
- Page 20 LGMG North America Inc. Operation and safety Manual Fig. 2-2 Name Name Lifting cross bar Hydraulic tank Foot switch Main valve Lanyard anchorage point DC power switch PCU assembly GCU assembly Jib boom...
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Page 21: Chapter 3 Decals
LGMG North America Inc. Operation and safety Manual Chapter 3 Decals... - Page 22 LGMG North America Inc. Operation and safety Manual...
- Page 23 LGMG North America Inc. Operation and safety Manual T65JE/T72JE/T85JE/T92JE (Plus) Decals Fig. 3-1 Label position...
- Page 24 LGMG North America Inc. Operation and safety Manual T65JE/T72JE/T85JE/T92JE (Plus) Decals Details Code Name Code Name 2534003702 2534003704 Decal-Warning sign for Decal-Hood-left 2534001086 explosion 2534003706 2534003708 2534001691 Decal-“Replace tire” 2534001180 Decal-Falling hazard warning 2534003713 2534003711 Decal-Wheel load 2534000017 Decal-Lanyard fixing point 2534003712 Decal- “Read manual”...
- Page 25 LGMG North America Inc. Operation and safety Manual 2534003709 2534003698 2534003699 Decal-Safe rules Decal-Model 2534001540 description 2534003670 2534003671 2534003241 Decal-Company LOGO 2534001178 Decal-Lanyard fixed point Decal-Lifting and lowering 2534000053 Decal-Arrow 2534001560 the middle guardrail Decal-Manual loss 2534000051 Decal-Arrow 2534001570 description...
- Page 26 LGMG North America Inc. Operation and safety Manual T65JE/T72JE/T85JE/T92JE (Plus) Decals...
- Page 27 LGMG North America Inc. Operation and safety Manual...
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Page 29: Chapter 4 Overall Machine Parameters
LGMG North America Inc. Operation and safety Manual Chapter 4 Overall Machine Parameters... - Page 30 LGMG North America Inc. Operation and safety Manual...
- Page 31 LGMG North America Inc. Operation and safety Manual T65JE (T2017J0WDQ0AE7000) overall parameters 4.1 Overall performance parameters Item Parameters Item Parameters Rotary table slewing time per 300/661 78-86 circle (stowed) (S) Rated load (kg/lbs) Rotary table slewing time per 2 people...
- Page 32 LGMG North America Inc. Operation and safety Manual Item Parameters/Content Speed ratio 21.81：1 Front axle Brake type Multi-disc wet braking Speed ratio 21.81：1 Front axle Brake type Multi-disc wet braking 4.4 Hydraulic system Item Parameters/Content Type Open system Pump displacement (ml/r)
- Page 33 LGMG North America Inc. Operation and safety Manual Minimum L-HV32 low Recommend temperature >-25 ℃ temperature Chevron hydraulic oil brand 100/26.4 L-HS32 ultra-low -40℃< minimum Hydraulic oil temperature temperature ≤-25 ℃ (L/gal_US) hydraulic oil Minimum temperature No. 10 aviation ≤-40 ℃...
- Page 34 When the platform load is less than 300Kg (661lbs), T65JE motion range is not restricted. When the platform load is greater than 300Kg (661lbs) and less than 450Kg (992lbs), T65JE motion range is restricted.
- Page 35 LGMG North America Inc. Operation and safety Manual T72JE (T2217J0WDQ0CE7000) Overall parameters 4.1 Overall performance parameters Item Parameters Item Parameters Rotary table slewing time per 300/661 80-90 circle (stowed) (S) Rated load (kg/lbs) Rotary table slewing time per 2 people...
- Page 36 LGMG North America Inc. Operation and safety Manual Item Parameters/Content Speed ratio 21.81：1 Front axle Brake type Multi-disc wet braking Speed ratio 21.81：1 Front axle Brake type Multi-disc wet braking 4.4 Hydraulic system Item Parameters/Content Type Open system Pump displacement (ml/r)
- Page 37 LGMG North America Inc. Operation and safety Manual Minimum L-HV32 low Recommend temperature >-25 ℃ temperature Chevron hydraulic oil brand 100/26.4 L-HS32 ultra-low -40℃< minimum Hydraulic oil temperature temperature ≤-25 ℃ (L/gal_US) hydraulic oil Minimum temperature No. 10 aviation ≤-40 ℃...
- Page 38 LGMG North America Inc. Operation and safety Manual 4.7 Scope of work Sequence of operation： When operating with a ground controller: the machine motion range is automatically controlled according to the load on the platform. When the platform load is less than 300Kg (661lbs), T72JE motion range is not restricted.
- Page 39 LGMG North America Inc. Operation and safety Manual T85JE (T2622J0WDQ0AE7000) Overall parameters 4.1 Overall performance parameters Item Parameters Item Parameters Rotary table slewing time per 300/661 95-115 circle (stowed) (S) Rated load (kg/lbs) Rotary table slewing time per 2 people...
- Page 40 LGMG North America Inc. Operation and safety Manual Item Parameters/Content Speed ratio 21.81：1 Front axle Brake type Multi-disc wet braking Speed ratio 21.81：1 Front axle Brake type Multi-disc wet braking 4.4 Hydraulic system Item Parameters/Content Type Open system Pump displacement (ml/r)
- Page 41 LGMG North America Inc. Operation and safety Manual Minimum L-HV32 low Recommend temperature >-25 ℃ temperature Chevron hydraulic oil brand L-HS32 ultra-low -40℃< minimum Hydraulic oil temperature temperature ≤-25 ℃ 105/27.7 hydraulic oil (L/gal_US) Minimum temperature No. 10 aviation ≤-40 ℃...
- Page 42 LGMG North America Inc. Operation and safety Manual 4.7 Scope of work Sequence of operation： When operating with a ground controller: the machine motion range is automatically controlled according to the load on the platform. When the platform load is less than 300Kg (661lbs), T85JE motion range is not restricted.
- Page 43 LGMG North America Inc. Operation and safety Manual T92JE (T2823J0WDQ0CE7000) Overall parameters 4.1 Overall performance parameters Item Parameters Item Parameters Rotary table slewing time per 300/661 100-120 circle (stowed) (S) Rated load (kg/lbs) Rotary table slewing time per 2 people...
- Page 44 LGMG North America Inc. Operation and safety Manual Item Parameters/Content Speed ratio 21.81：1 Front axle Brake type Multi-disc wet braking Speed ratio 21.81：1 Front axle Brake type Multi-disc wet braking 4.4 Hydraulic system Item Parameters/Content Type Open system Pump displacement (ml/r)
- Page 45 LGMG North America Inc. Operation and safety Manual Minimum L-HV32 low Recommend temperature >-25 ℃ temperature Chevron hydraulic oil brand 105/27.7 L-HS32 ultra-low -40℃< minimum Hydraulic oil temperature temperature ≤-25 ℃ (L/gal_US) hydraulic oil Minimum temperature No. 10 aviation ≤-40 ℃...
- Page 46 LGMG North America Inc. Operation and safety Manual 4.7 Scope of work Sequence of operation： When operating with a ground controller: the machine motion range is automatically controlled according to the load on the platform. When the platform load is less than 300Kg (661lbs), T92JE motion range is not restricted.
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Page 47: Chapter 5 Control Box
LGMG North America Inc. Operation and safety Manual Chapter 5 Control Box... - Page 48 LGMG North America Inc. Operation and safety Manual...
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Page 49: Gcu
LGMG North America Inc. Operation and safety Manual 5.1 GCU Figure 5-1 GCU panel Name Name Display Reserved Emergency stop switch Emergency power unit switch Reserved Rotary table slewing button Platform leveling button Boom up/down button Reserved Boom extension/retraction button... - Page 50 LGMG North America Inc. Operation and safety Manual Table 5-2 The function description of the button switch of the GCU is shown in the table below: Item Button switch Function description Turn the key button switch to the platform position, and the PCU will run.
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Page 51: Pcu
LGMG North America Inc. Operation and safety Manual 5.2 PCU Figure 5-2 PCU panel Name Name Horn button Drive and steering control handle Platform leveling button Emergency power unit Platform rotary button Differential lock Jib boom lifting/lowering button Lighting lamp (if equipped) - Page 52 LGMG North America Inc. Operation and safety Manual Table 5-4 The function description of the button switch of the PCU is as follows: Item Button switch Function description Push the red "emergency stop" button inward to the OFF Emergency stop position to stop all PCU functions.
- Page 53 LGMG North America Inc. Operation and safety Manual Turn the button switch to the left to select the rated load mode (the range of motion of the boom is not limited) or Load selection turn the button switch to the right to choose the limited button load mode (the range of motion of the boom is limited).
- Page 54 LGMG North America Inc. Operation and safety Manual Platform overload alarm Machine tilt alarm Driver Enable Indication Drive motor high speed mode Low battery indication Indication after differential lock enabled Rear wheel alignment indication Front wheel alignment indication Table 5-5 Functional Description of LED Display Panel...
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Page 55: Chapter 6 Pre-Operation Inspection
LGMG North America Inc. Operation and safety Manual Chapter 6 Pre-operation Inspection... - Page 56 LGMG North America Inc. Operation and safety Manual...
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Page 57: Before Performing This Operation, Ensure That
If the manual needs to be replaced, please contact LGMG service Check the workplace, please refer to the personnel. workplace inspection section this manual. - Page 58 LGMG North America Inc. Operation and safety Manual Nuts, bolts and other fasteners Platform entrance lifting cross bar Platform safety guard Drive axle and motor Battery and charger Check the entire machine to find: ...
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Page 59: Chapter 7 Workplace Inspection
LGMG North America Inc. Operation and safety Manual Chapter 7 Workplace Inspection... - Page 60 LGMG North America Inc. Operation and safety Manual...
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Page 61: Basic Principles
LGMG North America Inc. Operation and safety Manual 7.1 Basic Principles Workplace inspection helps the operator to determine whether the workplace can ensure the safe operation of the machine. The operator shall first perform this work before moving machine workplace. - Page 62 LGMG North America Inc. Operation and safety Manual...
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Page 63: Chapter 8 Functional Testing
LGMG North America Inc. Operation and safety Manual Chapter 8 Functional Testing... - Page 64 LGMG North America Inc. Operation and safety Manual...
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Page 65: Basic Principles
LGMG North America Inc. Operation and safety Manual Do not press and hold the function enable 8.1 Basic Principles button switch. Try to enable each boom and platform function button switch. You have understood and implemented the Result: All boom and platform functions fail. - Page 66 LGMG North America Inc. Operation and safety Manual button out to the "On" position. Slowly move the drive control handle in the direction indicated by the yellow arrow on Test horn the control panel until the machine starts to move, and then restore the handle to the ...
- Page 67 LGMG North America Inc. Operation and safety Manual horizontal plane or extended more upper side and release it, and meanwhile slowly move the drive control lever away than 0.6m/2ft, and the machine from the center position. should be marked immediately and stopped.
- Page 68 LGMG North America Inc. Operation and safety Manual Lower the boom to the retracted state. Extend the boom a certain length. The length of each model is shown in the following table. Slowly move the rotary table control handle to the full drive position.
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Page 69: Chapter 9 Operating Instructions
LGMG North America Inc. Operation and safety Manual Chapter 9 Operating Instructions... - Page 70 LGMG North America Inc. Operation and safety Manual...
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Page 71: Basic Principles
LGMG North America Inc. Operation and safety Manual button function. 9.1 Basic Principles 9.4 Emergency Power This machine is a high-altitude working equipment equipped with working If the primary power source fails, use the platform on the straight arm mechanism. - Page 72 LGMG North America Inc. Operation and safety Manual △ CAUTION: Use the color-coded direction arrows on the PCU and the drive chassis determine machine drive direction. Driving on a slope Select the appropriate steering mode Determine the uphill, downhill and side through the steering method selection slope ratings of the machine.
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Page 73: Platform Overload
LGMG North America Inc. Operation and safety Manual Tools required: woodworking ruler, straight Climbing gear: the low speed mode of the drive wood block (the length is at least 1 m), tape motor is selected. measure and other tools. -
Page 74: Safety Protection
LGMG North America Inc. Operation and safety Manual In the extreme case, the safety pole in the protective device will slip to the bottom to ensure operators have sufficient space for buffering and operation. Upon the activation of the SkyGuard protective system, the device will 1 Lower the boom. - Page 75 If the requirements are not ⑤ Enter the administrator password and met, do not change the charging structure confirm. If necessary, contact the LGMG service personnel. without permission. Please contact the after-sales service personnel of the manufacturer or the service personnel of the leasing company on how to use the configurable charging scheme.
- Page 76 LGMG North America Inc. Operation and safety Manual charging. to insert the charger obliquely, to touch the charger tip by hand, or to Charging indicator lamp place the charger at will. It is forbidden Charging state display to pull the charger during the charging process.
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Page 77: System Failure
LGMG North America Inc. Operation and safety Manual before re-use. 35℃. It is forbidden to put it in a place where is easy to get wet, exposed to the sun or soaked in water. Tests for charge and discharge shall be conducted at least once every month, so as the monitoring ofbattery status. - Page 78 LGMG North America Inc. Operation and safety Manual The system fault code is shown in the following table: Fault Fault description Limit action code Controller output power supply 1 open Boom luffing up circuit Controller output power supply 2 open...
- Page 79 LGMG North America Inc. Operation and safety Manual Main boom extension approach switch 4 Main boom upper luffing failure Drive motor driver failure Unable to walk Drive motor driver bus disconnected Unable to walk Pump motor driver failure No movement except walking...
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Page 80: After Each Use
LGMG North America Inc. Operation and safety Manual Travel motor Warning Pump motor warning Voltage low Table 9-1 System Fault Codes and Limiting Actions 9.12 After Each Use Select a solid horizontal safe parking position in a moisture-proof, high temperature-resistant, open flame-proof, corrosive gas free and well-ventilated place. -
Page 81: Chapter 10 Transportation Instructions
LGMG North America Inc. Operation and safety Manual Chapter 10 Transportation Instructions... - Page 82 LGMG North America Inc. Operation and safety Manual...
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Page 83: Observing The Regulations
LGMG North America Inc. Operation and safety Manual 10.1 Observing the Regulations The driver shall be responsible for ensuring that the machine is properly fixed and that the appropriate trailer is selected in accordance with local traffic regulations. Figure 10-2 Brake Release Only the personnel qualified for lifting operation at heights can lift the machine. -
Page 84: Guidance For Lifting
Adjust the rigging to avoid damage to the force when protecting boom components, as machine and keep the machine level. shown in Figure 10-4. Method 2: Figure 10-6 Lifting point (take T65JE as an example) Figure 10-5 Schematic Diagram of Fixed Platform ... - Page 86 T65JE/T72JE/T85JE/T92JE Telescopic boom Mobile Elevating Work Platform Operation and Safety Manual First Edition –October 2022 1445 Sheffler Drive Chambersburg, PA. 17201 Toll Free: 833.288.LGMG (5464) Local Phone: 717.889.LGMG (5464) Email: sales@lgmgna.com www.lgmgna.com...
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