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MC-2020
System Setup and Operations

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Summary of Contents for UTAH SCIENTIFIC MC-2020

  • Page 1 MC-2020 System Setup and Operations...
  • Page 2 Information contained in this guide is subject to change without notice or obligation. While every effort has been made to ensure that the information is accurate as of the publication date, Utah Scientific, Inc. assumes no liability for errors or omissions. In addition, Utah Scientific, Inc. assumes no responsibility for damages resulting from the use of this guide.
  • Page 3 Following the provisions of the Directive(s) of the Council of the European Union: • EMC Directive 89/336/EED • Low Voltage Electrical Directive 72/23/EEC Utah Scientific, Inc. hereby declares that the product specified above conforms to the above Directive(s) and Standard(s). Setup and Operations Guide...
  • Page 4 Important Safeguards and Notices This section provides important safety guidelines for the Operator and Service Personnel. Specific warnings and cautions are found throughout the guide where they apply, but may not appear here. Please read and follow the important safety information, specifically those instructions related to risk of fire, electric shock, or injury to persons.
  • Page 5 • Dangerous voltages exist at several points in this product. To avoid personal injury, do not touch exposed conductors and components while power is on. Do not insert anything into either of the systems two-power supply cavities with power connected. •...
  • Page 6 Company Information Utah Scientific, Incorporated 4750 Wiley Post Way, Suite 150 Salt Lake City, Utah 84116-2878 U.S.A. • Telephone: +1 (801) 575-8801 • FAX: +1 (801) 537-3098 • Technical Services (voice): +1 (800) 447-7204 • Technical Services (FAX): +1 (801) 537-3069 •...
  • Page 7 Warranty Policies Hardware Warranty Utah Scientific, Inc. warrants to the original purchaser that the Utah Scientific hardware is free from defects in materials and workmanship and will perform substantially in accordance with the accompanying written materials under normal use and service for a period of ten (10) years from the date of shipment.
  • Page 8 No liability for consequential damages. To the maximum extent permitted by applicable law, in no event shall Utah Scientific or its suppliers be liable for any damages whatsoever (including without limitation, damages for loss of business profits, business interruption, loss...
  • Page 9: Table Of Contents

    In This Chapter ..................2- 1 Conventions .................... 2- 2 Abbreviations ..................2- 3 Terms ...................... 2- 5 Introducing the MC-2020 Digital Master Control Processor ....2- 7 System Configurations ................2- 9 Sample Configurations ..............2-9 CHAPTER 3 Hardware Installation In This Chapter ..................
  • Page 10 Relay Optos Specification ................3-13 GPIOs ......................3-14 HD/SD System Connections ..............3-15 CHAPTER 4 MC-2020 System Components In This Chapter ..................4- 1 The Control Processor Board -- MC-2020 ..........4- 2 Video Reference Card ..............4- 4 The Main Processor Structure ............4- 5 Communication Ports ................4- 5 Alarm Circuitry ..................4- 6...
  • Page 11 SMPTE Alarm Function ..............4- 9 The Video Output Board ................. 4-10 Voltage and Power Indicators ............4-10 Video Input Board ................... 4-11 Voltage and Power Indicators ............4-12 APPENDIX A Troubleshooting In This Appendix ..................A- 1 Subsystem Level Troubleshooting ............
  • Page 12 From the MCP-2020 (Used with MC4000, MC2020, MC400 and MC40) D-12 From the MCP-400 (Used with MC400 and MC40 only) ....D-12 APPENDIX E A Discussion About Timing TIMING SOURCES INTO THE MC-2020 ..........E- 1 HOW TO USE THE TIMING UTILITY ..........E- 2 Connecting Via Serial ...............E- 3 Connecting Via Telnet ...............E- 3...
  • Page 13 ......F- 7 AES Audio Only Buttons (for TFT, Sage and Dasdec TFT) ....F- 8 Manual Configuration ............... F- 8 Wiring diagram from Utah MC-2020 to Sage ........F-11 Sample TFT Macro ................F-12 Sample SAGE Macro and GPI Section Config .........
  • Page 14 Quick Start CHAPTER 1 This Chapter contains the following: System Parts Listing ............1-2 Connections ..............1-2 Ethernet Hub ............1-3 Initial Activation and Confirmation .........1-3 Default IP Configuration ..........1-3 System Set-up - Visual Guide ........1-4 MC and MCP-2020...
  • Page 15: System Parts Listing

    MC-2020 Breakout Panel (optional) Connections The MC-2020 mainframe and SC-3 or SC-4 are connected via UNET cabling. The UNET cable is attached to its corresponding port on the back of the SC-3/4 controller (see the next illustra- tion). Since UNET must be terminated, the cable is passed through a termination box or “Y”...
  • Page 16: Ethernet Hub

    • SC-3 or SC-4 • MCP-2020 • MC-2020 • Computer control (optional, for RMS and Telnet operations) (see figure 1-1) Initial Activation and Confirmation Once all connections have been made and the system is powered up, the system will scan the network and locate the processor assigned to Channel 1, then make the necessary connec- tions via the UNET cabling.
  • Page 17: System Set-Up - Visual Guide

    Quick Start System Set-up - Visual Guide MC-2020 Breakout Panel Termination (Optional) MC-2020 UTAH 300/400 White Terminator box Router or "Y" type cable UNET cable Ethernet Hub MCP-2020 Termination SC-3 or 4 Controller Configurator Computer (U-CON) MC/P-2020 Basic Setup FIGURE 1-1.
  • Page 18: In This Chapter

    System Introduction CHAPTER 2 In This Chapter This chapter provides an overview for the operating terms and configuration within the Utah Scientific MC-2020 Digital Master Control Processor. The following topics are covered: Conventions ................. 2-2 Abbreviations ................ 2-3 Terms ................... 2-5 Introducing the MC-2020 Digital Master Control Processor .
  • Page 19: Conventions

    System Introduction Conventions The following conventions are used throughout this guide: • Buttons, knobs, and connectors will be indicated by bold, upper case text in Arial Black font. For example: • Press the PST button CGPGM to… CGPGM • Upper and lower case Helvetica font will indicate displays and software instructions. For example: •...
  • Page 20: Abbreviations

    Joint Photographic Experts Group M-JPEG Motion – JPEG MPEG Motion Picture Experts Group MX-Bus Utah Router Control Comm. Bus Router Management System Rack Unit Serial Digital Interface U-Net Utah Control Panel Comm. Network Unshielded Twisted Pair Video Tape Recorder MC-2020 System...
  • Page 21 System Introduction Master Control Mnemonics TABLE 2. Abbreviation Description Audio BRDR Border BACK Background Camera CHAN Channel Delay EMRG Emergency ENAB Enable Foreground Ground Program PRVW Preview Preset Preview Source Introduction...
  • Page 22: Terms

    The following terms are used throughout the documentation in this guide: • " Operator " and " User " refer to the person using or operating the MC-2020 System. • " System " refers to the entire interconnected MC-2020 System including control panels, routers, software, and chassis.
  • Page 23 1.485 Gb/s and a 16:9 Aspect Ratio characterizes this tech- nology. " Serial Digital Interface “(SDI)" refers to a serial digital video signal operating at 125 to 270 • MB. Utah Scientific data rates for the serial digital router are 143, 177, 270,360 and 540 Introduction...
  • Page 24: Introducing The Mc-2020 Digital Master Control Processor

    Introducing the MC-2020 Digital Master Control Processor Introducing the MC-2020 Digital Master Control Processor Utah Scientific’s Master Control Processor System incorporates the latest technology and is designed to meet the most demanding user needs of the Master Control user. The MC-2020 offers the following features: •...
  • Page 25 One SMPTE Time Code Port – for real time reference (T.O.P.). • AES Reference In. • Four Ports each configured as RS-232 or RS-422. • Serial RS-422 ports – Sony / Ampex VTR Protocol. • RS-422 Interface to Utah Scientific Machine Control System. • One remote Alarm Port. Introduction...
  • Page 26: System Configurations

    System Configurations System Configurations The dual chassis configuration for the MC-2020 Master Control has several variations. Shown in this unit are the basic configurations – variations are subject to the customer’s require- ments. Sample Configurations Several configurations are listed below – based on the minimum HD / SD to the maximum HD / SD system.
  • Page 27 • Video Inputs: Preset, Preview, Program • Video Outputs: Program, Monitor and Auxiliary • Up to 21 Relays (on the CP-2020 Board) • Can do mixing. Maximum MC-2020 System • +3.3 +3.3 PS Alarm PS Alarm +3.3 +3.3 PS Alarm...
  • Page 28 • 2) Audio Input Boards • 2) Audio Output Boards • 2) Video Input Boards • 2) Video Output Boards • 8) Keyer Mixer Boards • 4) Power Supplies • 4) Relay Boards • Dual Channel Operation 2-11 MC-2020 System...
  • Page 29 System Introduction 2-12 Introduction...
  • Page 30: In This Chapter

    Hardware Installation CHAPTER 3 In This Chapter This chapter describes the backplane connections on the MC-2020 Control Processor. Check the system configuration that was ordered from the factory to determine which connections must be made at your facility. Cable pin-outs are located in Appendix B of this manual.
  • Page 31: The Mc-2020 Backplane

    Hardware Installation The MC-2020 Backplane Figure 3-1, below, shows the layout of the MC-2020 backplane, the connector locations and general function of each connector group. MC-2020 Backplane and Legends FIGURE 3-1. Hardware Installation...
  • Page 32: Ac Power Connections

    AC Power Connections AC Power Connections The MC-2020 rear panel has fully redundant AC power supply connections to each chassis section. The recommended AC power cord is USI Part Number 42490-0003; Belden 17500, 10A/ 125VAC, 1250 Watts, max voltage rating 300 VAC.
  • Page 33: Video Input Connections

    Video Input Connections Video Inputs Including Digital Black, there are twelve video input connections in the MC-2020 chassis. The sources for the Serial Digital Video inputs must not exceed 300 Meters (1000 feet), using 8281 coaxial cable, and High Definition SDI Video must not exceed 150 Meters (500 feet) using1694A coaxial cable.
  • Page 34: Input Definitions

    Most sources will originate from an HD or SD router on site. The outputs from these routers are assigned to the various inputs on the MC-2020 chassis. Unlike the older analogue master controls, there is no cable timing required (cutting the coax cables to a specified length) if the cables are under the specified maximum length.
  • Page 35: Video Reference

    Flashing No signal is sensed The Video Reference connection block on the lower right corner of the MC-2020 Chassis rear panel provides an Input and an Output BNC connection. The Input should be connected to a Serial Digital Video Source (described above), which is IN-TIME and IN-PHASE with the HOUSE SYNC.
  • Page 36: Video Output Connections

    Video Output Connections Video Output Connections There are three outputs on the MC-2020 chassis, these are: • Program Out • Monitor Out • Auxiliary Video Out Video outputs FIGURE 3-4. Program Out: Two connectors are provided for connection to downstream equipment and monitoring equip- ment.
  • Page 37: Audio Connections

    When the AES option boards are installed, the system can be fed with an AES reference sig- nal that is locked to the video reference signal. AES reference is not required, but may be used to lock the phase of the MC-2020 AE’s outputs to a specific AES reference. Hardware Installation...
  • Page 38: Audio Monitoring

    LEDs will change color as the volume is physically adjusted. Audio Output card LEDs FIGURE 3-6. The absence of any light indicates no audio, green indicates an appropriate level, and shades of orange to red is an alert of volume surpassing the 20dB range. MC-2020 System...
  • Page 39: Control / Network Connections

    Hardware Installation Control / Network Connections The control / network connections consist of the following: • The Control Ethernet (CNTL ENET) Port. • The LAN Ethernet (LAN ENET) Port • The UNET Control Panel Networking Port. • Time Code Input Ports •...
  • Page 40: Port Functions

    2020 Port with a short length (1 foot or less) of UNET cable. This is a daisy-chained network and one port of the hub must be terminated. If the UNET port is unused on the MC-2020, ter- mination is recommended using the “Y” cable or white terminator box.
  • Page 41: Serial Ports 1 - 4

    These ports can optionally be configured to receive contact closures for remotely triggering functions of the master control system. Please contact Utah Scientific for details of this option. A Resistor should be used within the circuit to limit current, preventing the Relays or Optos from being damaged.
  • Page 42: Relay Optos Specification

    Optos = 10 milliamp (typical), 40 milliamp (maximum) - The voltage required to drive the opto must be between 5 to 12 volts. A 1k pull up resistor must be placed in line with the circuit above to prevent damage to the Opto. 3-13 MC-2020 System...
  • Page 43: Gpios

    ‘A’ represents 1-10, and ‘B’ represents 11-21 There is a daughter card on the MC-2020 CPU card with either 21 relays or a mix of 16 relays and 5 optos. The 21 relays is for GPO’s only and require a current limiting resistor of 1k to be attached in line with the external device to be triggered by the relay.
  • Page 44: Hd/Sd System Connections

    HD/SD System Connections HD/SD System Connections HD/SD System Connections FIGURE 3-9. 3-15 MC-2020 System...
  • Page 45 Hardware Installation 3-16 Hardware Installation...
  • Page 46: In This Chapter

    MC-2020 System Components CHAPTER 4 In This Chapter This chapter describes the primary board components within the MC-2020 and provides the user with a list of the features and functions for each. The following topics are discussed: The Control Processor Board -- MC-2020 .....4-2...
  • Page 47: The Control Processor Board -- Mc-2020

    HD video signals, making them invisible to the viewing public. The CP or Main Processor board is the heart of the MC-2020. All controllable functions, includ- ing serial data, synchronization, alarms and time codes are integrated in the Control Proces- sor.
  • Page 48 The Control Processor Board -- MC-2020 • Daughter Boards Two daughter boards are available to plug onto the Control Processor Board. • 21 Relay (part number 70954-1) standard • 16 Relay - 5 Opto (part number 121087-1) optional (A daughter board with a variation of both optos and relays is also available.)
  • Page 49: Video Reference Card

    HD/SD LED. When the VidRef card is locked to a reference input (though the i8nput is not the correct video type or expected standard), the MC-2020 CPB’s VidRef status LED’s will indicate Red for the REF LOCK LED, while the HD/SD LED will not be let. This should indicate a problem with the reference input, which may require some attention.
  • Page 50: The Main Processor Structure

    The Control Processor Board -- MC-2020 The Main Processor Structure Component Parameter Flash Prom 8 MB X 16 SD-RAM 32 MB Battery Backed Ram 32 KB X 8/1 MB X 8 Redundancy Fully Redundant Swap Hot Swap Capable Communication Ports...
  • Page 51: Alarm Circuitry

    MC-2020 System Components Alarm Circuitry Alarm Function Watchdog Monitors the processor for any failures. If a failure occurs the watchdog will generate an alarm and will switch to the redun- dant CP board. The watchdog is also active in the slave pro- cessor, monitoring the heartbeat between the master and slave.
  • Page 52: Led Locations On The Control Processor Board

    The Control Processor Board -- MC-2020 LED Locations on the Control Processor Board Local Board Reset Yellow = SD Green = Ref Locked Green = HD Red = Not Locked Debug Port Power Ok (Green) Ethernet 1A - flashes green...
  • Page 53: Led Definitions (Additional)

    Dipswitch Functions The dipswitch positions are preset at the factory. Do not modify these unless instructed to do so during software updates or by Utah Scientific Customer Service personnel. Board Resident Relay Functions Relay...
  • Page 54: Smpte Alarm Function

    The Control Processor Board -- MC-2020 SMPTE Alarm Function One main SMPTE alarm relay is provided with the MC-2020 Control Processor Board. If, for example, any alarm condition is sensed from the power supply, temperature, or fan, the SMPTE alarm relay contacts will close. This alarm condition is typically indicated by a custom configured LED (and/or audible alarm) in close proximity to the MC-2020.
  • Page 55: The Video Output Board

    Program Unlock Preview Unlock Board Reset MC-2020 Video Output board FIGURE 4-4. The top three indicators (Preset, Program, and Preview) will illuminate bright red if any one of the three signals are unlocked. The LEDs will remain off or dimmed red when locked to the external reference.
  • Page 56: Video Input Board

    The PLL Unlock and Carrier Detect LEDs will be off (or dimmed red) when valid SD or HD signals are present on the input ports. The LEDs are bright red when the proper video signal is not sensed on the inputs. 4-11 MC-2020 System...
  • Page 57: Voltage And Power Indicators

    MC-2020 System Components Voltage and Power Indicators Indicator Color Location Voltage Error - 1.5v Voltage Error - 5v Voltage Error - 3.3v Power Ok Green 4-12 MC-2020 Components...
  • Page 58: In This Appendix

    In This Appendix This Appendix is designed to help the user diagnose problems within the MC-2020 System. Since there are no repairable boards in the system, you should contact Utah Scientific Technical Services at 800-447-7204 regard- ing any problems you may be having. Should any printed circuit boards need repair, Technical Services can advise you on shipping and on the repair process.
  • Page 59: Subsystem Level Troubleshooting

    Troubleshooting Subsystem Level Troubleshooting A switching system is typically comprised of the following subsystems: • Video System • Control System • Power System Fault finding is simplified by first isolating the problem to one of these subsystems. For exam- ple, if the audio-system is functioning normally, but there are problems with video, the problem is probably confined to the video system.
  • Page 60 Audio monitor matrix not functional Control panel does not function 1,2,3 Control via serial port not functional Ethernet control port not functional Alarm port active SC-3 or SC-4 Ports not "Active" Undefined level types in SC-3 or SC-4 Controller 1,2,4 MC-2020 Troubleshooting...
  • Page 61: Video Subsystem Troubleshooting Table

    Troubleshooting Video Subsystem Troubleshooting Table Use the following table to troubleshoot specific video subsystem problems. The numbers in the left-hand column indicate specific references from the Video column in the Main Trouble- shooting Table . Video Subsystem Troubleshooting Table TABLE A-2. Problem Check No video output...
  • Page 62: Power Subsystem Troubleshooting Table

    Note: Optional redundant power supplies may be fitted to most MC-2020 systems. In this configuration, the failure of a power supply should not affect normal system operations, but users would be unaware of the power supply failure.
  • Page 63: Control Subsystem Troubleshooting Table

    Troubleshooting Control Subsystem Troubleshooting Table Use the following table to troubleshoot specific control subsystem problems. The numbers in the left-hand column indicate specific references from the Control column in the Main Trou- bleshooting Table . Control Subsystem Troubleshooting Table TABLE A-4. Problem Check No control of any level...
  • Page 64: System Controller Alarms

    If used with an SC-2 or SC-3 system controller consult the appropriate controller manual for details about the controller card. • The total MX bus cable length must be less than 300 feet and must be terminated at the last chassis. MC-2020 Troubleshooting...
  • Page 65: Control Panel Troubleshooting

    Troubleshooting Control Panel Troubleshooting If your control panel does not control any of the matrix, check that power is applied to the panel. • Panels communicate to the controller by a special network known as U-Net. Panels are connected together daisy chain style to the controller. Removing a panel physically from the network will break the chain and disconnect panels downstream from the controller.
  • Page 66 Hardware Specifics APPENDIX B This appendix provides technical details of the connector pin outs, cables and suggestions regarding their use. The following connectors / cabling are listed: Alarm Port - SMPTE ............B-2 AES INPUT: Program and Preset .........B-3 AES IN -- Preview and EXT 1 ........B-5 AES IN: EXT 2 and EXT 3 ..........
  • Page 67: Alarm Port - Smpte

    Hardware Specifics Alarm Port - SMPTE The following table lists the pinouts of the SMPTE alarm connector: SMPTE Alarm Connector Pinouts TABLE B-1. Male on Cable Female on Chassis Pin # Signal Pin # Signal SMPTE A1 SMPTE A2 Alarm 1 Alarm 2 Alarm 3 Alarm 4...
  • Page 68: Aes Input: Program And Preset

    Preset 1CM* Program 3 + Preset 2CM* Program 4 + Preset 3CM* Preset 4CM* Program 1CM* Preset 1 - Program 2CM* Preset 2 - Program 3CM* Preset 3 - Program 4CM* * CM = Common or Ground MC-2020 Hardware Specifics...
  • Page 69 Hardware Specifics AES IN - Preset and Program Pairs TABLE B-3. Signal Pairs Signal Pairs Preset 1 Pin 1 + Program 1 Pin 5 + Pin 11 - Pin 15 - Pin 19 GND Pin 23 GND Preset 2 Pin 2 + Program 2 Pin 6 + Pin 12 -...
  • Page 70: Aes In -- Preview And Ext 1

    Preview 2CM* EXT 1: 4 + Preview 3CM* Preview 4CM* EXT 1: 1CM* Preview 1 - EXT 1: 2CM* Preview 2 - EXT 1: 3CM* Preview 3 - EXT 1: 4CM* * CM = Common or Ground MC-2020 Hardware Specifics...
  • Page 71 Hardware Specifics AES IN – Preview and EXT 1 Pairs TABLE B-5. Signal Pairs Signal Pairs Preview 1 Pin 1 + EXT 1 - 1 Pin 5 + Pin 11 - Pin 15 - Pin 19 GND Pin 23 GND Preview 2 Pin 2 + EXT 1 - 2...
  • Page 72: Aes In: Ext 2 And Ext 3

    EXT 2: 2CM* EXT 3: 4 + EXT 2: 3CM* EXT 2: 4CM* EXT 3: CM* EXT 2: 1 - EXT 3: CM* EXT 2: 2 - EXT 3: CM* EXT 2: 3 - EXT 3: CM* MC-2020 Hardware Specifics...
  • Page 73 Hardware Specifics AES IN -- EXT 2 and EXT 3 Pairs TABLE B-7. Signal Pairs Signal Pairs EXT 2 - 1 Pin 1 + EXT 3 - 1 Pin 5 + PIn 11 - PIn 15 - Pin 19 GND PIn 23 GND EXT 2 - 2 Pin 2 +...
  • Page 74: Aes Out: Aux/Spare

    AUX Out 1CM* Spare Out 3+ AUX Out 2CM* Spare Out 4+ AUX Out 3CM* AUX Out 4CM* Spare Out 1CM* AUX Out 1- Spare Out 2CM* AUX Out 2- Spare Out 3CM* AUX Out 3- Spare Out 4CM* MC-2020 Hardware Specifics...
  • Page 75 Hardware Specifics AES Out -- AUX and Spare Pairs TABLE B-9. Signal Pairs Signal Pairs AUX Out 1 Pin 1 + Spare Out 1 Pin 5 + PIn 11 - PIn 15 - Pin 19 GND PIn 23 GND AUX Out 2 Pin 2 + Spare Out 2 Pin 6 +...
  • Page 76: Aes Out: Program/Monitor

    Program Out 3+ MON Out 2CM* Program Out 4+ MON Out 3CM* MON Out 4CM* Program Out 1CM* MON Out 1- Program Out 2CM* MON Out 2- Program Out 3CM* MON Out 3- Program Out 4CM* B-11 MC-2020 Hardware Specifics...
  • Page 77 Hardware Specifics AES Out -- Program and Monitor Pairs TABLE B-11. Signal Pairs Signal Pairs MON Out 1 Pin 1 + Program Out 1 Pin 5 + PIn 11 - PIn 15 - Pin 19 GND PIn 23 GND MON Out 2 Pin 2 + Program Out 2 Pin 6 +...
  • Page 78: Ethernet Ports A And B

    The following illustration contains pin outs for the RJ-45 Ethernet connector when Point-to- point “hub-less” wiring is used (e.g., with the MC-2020 connected directly to the PC — and no other connections). Both ends of the cable are wired differently, with the transmit and receive pairs swapped at one end.
  • Page 79 Hardware Specifics Ethernet Connector Pin Outs Point-to-point Wiring TABLE B-13. Pin # Signal Pin # Signal Cable End “A” Cable End “B” TX + RD + TX - RD - RD + TX + Ground Ground Ground Ground RD - TX - Ground Ground...
  • Page 80: Canbus Port

    The following table contains the CANBUS port pin-outs. DB-15P (Male) DB-15S (Female) CANBUS Port Pin Outs TABLE B-14. Pin # Signal Reset CANH Ground Ground Ground + 5 Volts Ground CANL No Connection nTRST + 5 Volts B-15 MC-2020 Hardware Specifics...
  • Page 81: Relays/Optos A (Ports 1-10

    Hardware Specifics Relays/Optos A (Ports 1-10) Table 15 contains the relay port pin-outs, while Table 16 contains the relay port pairs. Relay port pin-outs TABLE B-15. Pin # Signal Pin # Signal Ground* Ground* Ground* Ground* T10A T10B * All Grounds are tied together. B-16 Appendix B...
  • Page 82 T - 10 Pin 25 A Pin 10 B Pin 26 B T - 5 Pin 13 A Grounds* Pins - 5, 12, 15, and Pin 14 B * All grounds are tied together on the Relay Port. B-17 MC-2020 Hardware Specifics...
  • Page 83: Relay/Optos B (Ports 11 - 21

    Hardware Specifics Relay/Optos B (ports 11 - 21) Table B-17 contains the pinouts for relay port pinout, while table B-18 contains relay port pairs. Relay ports 11 - 21 pin-outs TABLE B-17. Pin # Signal Pin # Signal T11A T16B T11B Ground* T12A...
  • Page 84 T - 21 Pin 25 A Pin 11 B Pin 26 B T - 16 Pin 13 A Grounds* Pins - 5, 12, 15, and Pin 14 B * All grounds are tied together on the Relay Port. B-19 MC-2020 Hardware Specifics...
  • Page 85: Serial Ports 1 - 4

    Hardware Specifics Serial Ports 1 - 4 The 4 serial ports can be configured as RS-232 or RS-422. Male on Cable Female on Chassis RS-232 Connector Pin-outs TABLE B-19. Pin # Signal Pin # Signal Carrier Detect (CD) Data Term Ready (DTR) Transmit (TX) Clear to Send (CTS) Receive (RX)
  • Page 86: Timer 1 And Timer 2 Port

    Timer 1 and 2 Connector Pin Outs TABLE B-21. Pin # Signal Ground* Ground* Time Code T1 - Time Code T2 - Time Code T1 + Time Code T2 + * All Grounds are tied together. B-21 MC-2020 Hardware Specifics...
  • Page 87: Time Code In And Aes Reference Port

    Hardware Specifics Time Code IN and AES Reference Port Table 22 lists the Time Code and Reference Pin-outs. Male Female 6 Pin CirDin Connector Viewed from the Front Time Code and AES Reference Pin-outs TABLE B-22. Pin # Signal Ground* Ground* AES Reference - Time Code In -...
  • Page 88: U-Net Connector

    2 3 4 5 6 7 8 Male on Cable Female on Chassis U-Net Connector Pin-outs TABLE B-23. Pin # Signal Pin # Signal TE + DAT + TE - Ground * Ground * Ground * DAT - Ground* B-23 MC-2020 Hardware Specifics...
  • Page 89: U-Net Cabling

    Hardware Specifics U-NET Cabling This section provides information and specifications for U-Net cabling. The figure below illus- trates an RJ-45 jack and its associated pins. 1 2 3 4 5 6 7 8 RJ-45 (U-Net) Female Connector The figure below illustrates the typical wiring diagram for a standard “straight-through” Ether- net cable.
  • Page 90 U-Net CAble Pairs and Pin-out The end of the daisy-chain topology must be properly terminated. Up to 32 control panels can be connected together in a daisy-chain topology. The maximum cable length (for the entire chain) is 1000 feet. B-25 MC-2020 Hardware Specifics...
  • Page 91 Hardware Specifics B-26 Appendix B...
  • Page 92: Appendix C The Mc-2020 Breakout Panel

    The MC-2020 utilizes high-density connectors as a means of accommodating two master control chassis. As a result, the MC-2020 Breakout Panel is offered as a means of allow- ing easier access and connectivity to the MC-2020 chassis within tight equipment spaces.
  • Page 93: Cabling

    The MC-2020 Breakout Panel Cabling The included kit contains a number of cables of fixed length that will connect the breakout panel to the MC-2020 chassis. Mini DIN-6 - 2 9-Pin D-Sub - 1 HD Sub-26 - 2 AES Audio (8-channel) - 5 Breakout Panel cables (included) FIGURE C-1.
  • Page 94: Physical Layout

    Breakout Connection Side Rear Layout FIGURE C-2. Breakout Rear Panel The silkscreen on the back of the breakout panel matches the labeling on the MC-2020 rear. Cable Connections - TO MC-2020 Chassis Breakout Panel rear FIGURE C-3. * Balanced = 110 Ohm...
  • Page 95: Balanced And Unbalanced

    The MC-2020 Breakout Panel Balanced and Unbalanced Audio Output For any given channel, the panel’s AES outputs can be operated in either balanced or unbal- anced mode. The jumpers on the back of the Breakout panel should be set once the balanced/ unbalanced determination is made.
  • Page 96: Aes Reference

    As with Audio Input, select a balanced or unbalanced signal as reference, but not both. Relay Optos, Time Code, and Alarm Balanced and Unbalanced differentiation does not apply to these connections. * Alarms 1 - 7 are currently used for engineering development only. Relays/Optos, Time Code, and Alarm connections FIGURE C-5. MC-2020 Breakout Panel...
  • Page 97: Hardware

    The MC-2020 Breakout Panel Hardware The front runner bar is provided to facilitate tie-downs and cable organization. runner bar Cabling/Tie Wrap bar FIGURE C-6. Appendix C...
  • Page 98: Ongoing Usage And Maintenance

    The Breakout Panel’s face is recessed to allow more convenient cable hook-up and discon- necting. The transparent cover should be kept in place to provide impact and debris protec- tion. Once the cables are in place, they should be wrapped and tied down for easier handling and signal tracing. MC-2020 Breakout Panel...
  • Page 99 The MC-2020 Breakout Panel Appendix C...
  • Page 100 Creaging PNG Files Prior to Conversion ........D-6 Converting PNG Files Using LogoGen ........D-6 Burning Logos to the MC ............D-11 Logo Operation from the Panel ..........D-12 From the MCP-400 (Used with MC400 and MC40 only) ... D-12 MC-2020 Logo Generation...
  • Page 101: Installation Of The Microsofttm .Net Framework

    MC-Series Logo Generation Utility with Program Installation Installation of the Microsoft .net Framework Locate the release-logogen directory, then open the net-1.1 directory and double- click the dotnetfx.exe application. Depending on your equipment, this installation could take several minutes to com- plete.
  • Page 102: Installing The 2020 Logo Conversion Application

    Now copy any .PNG files you have created to the new logogen directory. Creating a USI Format Logo File Launch the MC-2020 LogoGen utility. Select the Video format using the format pick list. The default is SD525. Click the Load button.
  • Page 103 Note that in this case, you will not see immediate, on-the-fly changes. Note: This location information is used by the MC-2020 when it loads the logo from memory into 1 of the 4 keyers. If necessary, the location can be further modified using the controls on the MCP-2020 series master control panel.
  • Page 104: What Is 'Background On

    This completes the conversion process. What is ‘Background On’ ? If the logo you are converting is semi-transparent or contains transparent edges, Background On (when checked) will allow you to see the effects of the transparency on a patterned back- ground. MC-2020 Logo Generation...
  • Page 105: Converting Png Files Using Logogen

    MC-Series Logo Generation Utility with Program Installation Creating PNG Files Prior to Conversion Logogen can only convert files that have been built as png formats. The Logogen application converts the png file into an lgo format. Logogen will only resize the Logo to a maximum of 128x192 pixel size.
  • Page 106 The top display is how the file looks in its original raw form. Top Left Display The bottom left display is what it will look like if size changes are made below that window and applied. It will show the new numbers above the display. Bottom Left Display MC-2020 Logo Generation...
  • Page 107 MC-Series Logo Generation Utility with Program Installation The lower right display is how the logo will appear on the output of the MC when it is converted. Although the logo can be positioned and saved from the MC panel you can adjust the position of the logo in the logogen application to a permanent spot.
  • Page 108 Save the file with whatever name you will remember it to be, along with the number of the Logo that you would like it to be used for. And give it the extension of lgo. An example of this would be TEST 3.lgo. MC-2020 Logo Generation...
  • Page 109 MC-Series Logo Generation Utility with Program Installation 10. There are 16 logos that can be used by the MC. In order for the MC to use the new logo file it must be named using only the numbers 1-16 followed by a period and the extension of lgo.
  • Page 110: Burning Logos To The Mc

    MC itself. The following steps will complete the installation of a logo in the first of the 16 location within the MC-2020. (There is a working assumption here that the USI for- mat file has already been created.) Open Windows Explorer.
  • Page 111: Logo Operation From The Panel

    MC-Series Logo Generation Utility with Program Installation Logo Operation from the Panel From the MCP-2020 (Used with MC4000, MC2020, MC400 and MC40) • At the MCP-2020 Master Control Panel, select the HOME button immediately below and to the left of the main LCD display. •...
  • Page 112 A specific logo can actually be loaded in all the remaining keyer cards in your system. • All internal logos should be displayed in the LIN MULT (or LIN) Keyer Mode. D-13 MC-2020 Logo Generation...
  • Page 113 MC-Series Logo Generation Utility with Program Installation Clearing Existing Logos This must be completed from the diagnostics port either using a serial connection to the card or by telnetting into the IP address of the card. (Refer to Appendix D in the system installation guide).
  • Page 114 006e0090: 2e706e67 00000000 00000000 00000000 .png 006e00a0: 00000000 00000000 00000000 00000000 006e00b0: 00000000 00000000 00000000 00000000 006e00c0: deaddead deaddead deaddead deaddead 006e00d0: deaddead deaddead deaddead deaddead 006e00e0: deaddead deaddead deaddead deaddead 006e00f0: deaddead deaddead deaddead deaddead >> D-15 MC-2020 Logo Generation...
  • Page 115 MC-Series Logo Generation Utility with Program Installation >>ef 6e0000 Man id: 1, dev id: 22d7 >>r 6e0000 006e0000: ffffffff ffffffff ffffffff ffffffff 006e0010: ffffffff ffffffff ffffffff ffffffff 006e0020: ffffffff ffffffff ffffffff ffffffff 006e0030: ffffffff ffffffff ffffffff ffffffff 006e0040: ffffffff ffffffff ffffffff ffffffff 006e0050: ffffffff ffffffff ffffffff ffffffff 006e0060: ffffffff ffffffff ffffffff ffffffff 006e0070: ffffffff ffffffff ffffffff ffffffff...
  • Page 116: Appendix E A Discussion About Timing

    TIMING SOURCES INTO THE MC-2020 A Discussion About Timing APPENDIX E TIMING SOURCES INTO THE MC-2020 It is very important that all sources that pass through the 2020 are in sync with the reference that comes into the reference port located in the lower right cor- ner of the 2020 chassis.
  • Page 117: How To Use The Timing Utility

    A Discussion About Timing HOW TO USE THE TIMING UTILITY 2020Timing Utility DEFINITIONS: Good Video [G] is a video source that complies with SMPTE standards for signal integrity (levels, jitter, clock rate all comply with SMPTE tolerances) from which the MC2020 Video receivers can reliably recover clock and data information. Asynchronous Video [A] is a “good”...
  • Page 118: Connecting Via Serial

    TIMING SOURCES INTO THE MC-2020 Connecting Via Serial 1.Plug the serial adapter (pn# 140100-2 supplied by Utah Scientific) into the COM port of the config pc. If you are unable to locate this adapter it can be easily built using the following pin out.
  • Page 119: Using Lcd On Mcp-2020 Panel

    A Discussion About Timing Using LCD on MCP-2020 Panel Note: (Note: timing displayed using this method is not updated instantly. There is a delay) 1.Push the Home button located just below the LCD. 2.Push the Maint button located on the LCD. 3.Push the Src Select button located on the LCD.
  • Page 120: Timing For Systems Using Squeezemax

    Timing for Systems Using SqueezeMAX Timing for Systems Using SqueezeMAX Although the spec for the sources coming into the 2020 is + or – one horizontal line and is very forgiving, the SqueezeMax is not and the timing must be very tight. This timing is still done using the procedure above and had to do with the sources coming into the 2020 and not the SqueezeMax.
  • Page 121 A Discussion About Timing Appendix E...
  • Page 122: Appendix F The Mc-2020 Eas Upgrade

    APPENDIX F MC-2020 EAS Upgrade (This is to be used for upgrading the MC-2020 and MCP-2020 to enable EAS functionality for serial interface and audio Macro play out) 1. Unzip your new CD 3.XX (must be 3.41 or newer) files to C:\USI 2.
  • Page 123 The MC-2020 EAS Upgrade Once you have read through and followed the procedure leading to the Software and Firmware Update Procedure of section 2, follow these instructions to configure your system. Configuring System using MCConfig Application (for TFT, Sage and Dasdec TFT) Click on ‘EAS’...
  • Page 124 MC-2020 EAS Upgrade EAS CONFIGURATION (set the following) 1. EAS MODE selects the mode for EAS operations. AUTO means we automatically forward an EAS Alert - MANUAL means we wait for operator command before we process - OFF means we ignore all inbound EAS commands/actions from the EAS device.
  • Page 125 The MC-2020 EAS Upgrade The dropdown selection for ‘Blink’ allows the options of yes and no to be selected. This is whether or not you want the message that appears on the Preset monitor to blink continuously with the message “EAS ALERT COMING DOWN” or not.
  • Page 126: Macro Setup For Tft And Dasdec Models

    MC-2020 EAS Upgrade MACRO SETUP for TFT and DASDEC Models Click on ‘MACRO’ in the top menu selection in MCConfig and select Edit Macros. Set all set- tings like these for TFT and DASDEC applications. Create new Macro for audio play out by clicking on the button at the top of the table called ‘New’.
  • Page 127: Macro Setup For Sage Models

    The MC-2020 EAS Upgrade Macro Setup for Sage Models Click on ‘MACRO’ in the top menu selection in MCConfig and select Edit Macros. Set all set- tings like these for Sage application. Create new Macro for audio play out by clicking on the button at the top of the table called ‘New’.
  • Page 128: Gpi (Sage Setup Only)

    MC-2020 EAS Upgrade GPI (Sage setup only) Click on ‘Relay/Opto’ in the top menu selection in MCConfig and select GPI Optos. Set all set- tings like these for Sage application. Select GPI Optos from the Relay/Opto menu item. Choose input Opto 17-21 from dropdown menu. Default is 17.
  • Page 129: Aes Audio Only Buttons (For Tft, Sage And Dasdec Tft)

    Leave assignments Soft. Manual Configuration Follow the steps for MANUAL SETUP using raw config file. UPGRADE MC-2020 (using procedure 2 above) Upgrade the software to sdsw_r3-00 or newer. Upgrade only the VO firmware to sdfw_r3-1-ee_sd525 (ntsc) or sdfw_r3-1- ee_sd625(pal) using the burnfw-network-single.bat file UPGRADE MCP-2020 (using procedure 2 above) Upgrade the software to mcpsw_r3-00 or newer.
  • Page 130 MC-2020 EAS Upgrade Overwrite the macro section in step 6 with the macro from step 7 for use with a TFT. If interacting to a SAGE use the example file below for the SAGE macro and GPI settings. (GPI must be 16-21-see SAGE setup below). Note: The default for the audio to play out is macro 1.
  • Page 131 16 to 21 on the daughter card. Note: If your system has the 21 relay daughter card this will not work. Contact Utah Scientific to get the card replaced. Run one wire from one side of the GPO on the SAGE connector to one side of the desired GPI in step 3 on the rear of the MC2020.
  • Page 132: Wiring Diagram From Utah Mc-2020 To Sage

    MC-2020 EAS Upgrade Wiring diagram from Utah MC-2020 to Sage Config Section Requirements Summary The TFT interface in the MC config file requires 4 sections to be set. EAS Auto Action in section [MISC_START] Serial Port configuration section [MACHINE_CONTROL_SERIAL_PORT_DEFINITIONS_START] c. EAS Audio Macro in section [MACRO_DEFINTIONS_START]...
  • Page 133: Sample Tft Macro

    The MC-2020 EAS Upgrade Sample TFT Macro [MACRO_DEFINTIONS_START] # This section defines the macros the system can perform. # See macro-definitions.txt in the software release # directory for detailed instructions on using macros #NUMBER 1-?? # ,ACTION ON/OFF NUMBER 1-10...
  • Page 134: Sample Sage Macro And Gpi Section Config

    MC-2020 EAS Upgrade Sample SAGE Macro and GPI Section Config [MACRO_DEFINTIONS_START] # This section defines the macros the system can perform. # See macro-definitions.txt in the software release # directory for detailed instructions on using macros #NUMBER 1-?? # ,ACTION ON/OFF...
  • Page 135: Sample Eas Auto Action

    The MC-2020 EAS Upgrade ,TYPE (LATCH/PULSE) #4 , 12 , 12 , 12 #---,------------,------------,------------,-------- 16 ,PANEL_MISC ,MACRO ,LATCH Sample EAS Auto Action [MISC_START] #Example EAS_AUTOMATIC_ACTION: @01 #AUDIO_CHANNELS:@000F AUDIO_DIM_ADJUST:@-15 VIDEO_MIX_POSITION:@08 KEY_LEVEL_RESET_MASK:@0f KEY_LEVEL_XFER_MASK:@00 TRANS_SPEED_FAST:@30 TRANS_SPEED_MEDIUM:@60 TRANS_SPEED_SLOW:@120 SYSLOG_SERVER_ID: @ AUX_OUT_XPOINT_SEL:@PVW EAS_AUTOMATIC_ACTION:@01 (ENTER THE NUMBER FOR THE MACRO)
  • Page 136: Sample Serial Port Setup For Mc2020 Interface To Tft Or Sage

    MC-2020 EAS Upgrade Sample Serial Port Setup for MC2020 Interface to TFT or Sage [MACHINE_CONTROL_SERIAL_PORT_DEFINITIONS_START] # Example config a machine using port 3 # SQZMAX 1,PORT_02 ,38400 ,8 ,NONE ,DISABLE ,DISABLE # The system device name is not used programmatically. Just as a reference when...
  • Page 137: Sample Eas Display Configuration For Tft

    # EAS_CRAWL ,YES ,1 ,2 ,1 ,WHITE_100 ,TIMEKEY_BG ,NO ### EAS_NOTIFY ### # This line sets the display mode for the text messages # that appear on the MON output of the MC-2020 # EAS_NOTIFY,YES ,1 ,2 ,1 ,WHITE_100 ,TIMEKEY_BG ,YES #Item (EAS_CRAWL, EAS_NOTIFY) ,Active (YES/NO) ,Display Line (1 or 8 <1 is top, 8 is bottom>)
  • Page 138 MC-2020 EAS Upgrade ,Column (1-40) <<SPEED 4 CRAWL 1,2,3>> ,Length (1-40) ,FORGROUND COLOR (See above) ,BACKGROUND COLOR… ,BLINK (YES/NO) # 10 , 4 , 4 , 4 , 4 , 12 , 12 #---------,----,----,----,----,------------,------------,---- EAS_CRAWL ,YES ,1 ,2 ,1 ,WHITE_100 ,TIMEKEY_BG ,NO...
  • Page 139: Sample Eas Display Configuration For Sage

    The MC-2020 EAS Upgrade Sample EAS Display Configuration for Sage [EAS_DISPLAY_CONFIG_DEFINITIONS_START] # COLORS. 3 sets of colors are available. 1 normal color bars values @ 75% 2 normal color bars values @ 100% 3 custom colors set by USI # BLACK, WHITE, YELLOW, CYAN, GREEN, MAGENTA, RED, BLUE...
  • Page 140 EAS_NOTIFY,YES ,1 ,2 ,1 ,WHITE_100 ,TIMEKEY_BG ,YES ### EAS_NOTIFY ### # This line sets the display mode for the text messages # that appear on the MON output of the MC-2020 # EAS_NOTIFY,YES ,1 ,2 ,1 ,WHITE_100 ,TIMEKEY_BG ,YES #Item (EAS_CRAWL, EAS_NOTIFY) ,Active (YES/NO) ,Display Line (1 or 8 <1 is top, 8 is bottom>)
  • Page 141 The MC-2020 EAS Upgrade F-20 Appendix E...
  • Page 142 Index Daughter Boards 4-3 Definitions Numerics control panel 2-5 10/100 Base-T topology 3-11 destination 2-5 display 2-5 high definition 2-6 Abbreviations 2-3 hot swappable 2-5 AC Power 3-3 monitor 2-5 Adjusting Timing E-4 output 2-5 AES Audio Only Buttons F-8 serial digital 2-6 AES Input Port F-7 signal level 2-5...
  • Page 143 UNET Port 3-11 release-logogen Un-timed video E-2 directory D-2 Utah 200 1-2 RMS 1-3 Utah MC-2020 to Sage routing switcher basics 2-7 wiring diagram F-11 Sample Configurations 2-9 Video Connections 3-4 Sample EAS Auto Action F-14 Video Input Board 4-11...
  • Page 144 troubleshooting table A-4 Visual Guide 1-4 Voltage Indicators 4-12 Watchdog 4-6...

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