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AVTM246004 June 2022 Rev 13 I n s t r u c t i o n M a n u a l BITE 2 and BITE 2P Battery Impedance Test Equipment BITE 2: Catalog No. 246002B BITE 2P: Catalog No. 246004 HIGH-VOLTAGE EQUIPMENT Read this entire manual before operating.
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BITE 2 and BITE 2P Battery Impedance Test Equipment Instruction Manual...
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If the product or its individual instruments are used for purposes other than those specified herein, confirmation of their validity and suitability must be obtained from Megger. Refer to the warranty information below. Specifications are subject to change without notice.
Step Five: Splitting the Strap (if needed) ..................31 Step Six: Terminal Impedance (if needed) ..................32 Step Seven: Connecting the Receiver and the BITE 2 or BITE 2P Transmitter to the Battery ..33 Step Eight: Measuring the Cell and the Strap ................. 36 Step Nine: What to Do When the Test Is Complete ...............
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Charging the Receiver ........................68 Replacing Batteries in the Receiver ....................69 Maintaining the Receiver Charger in the BITE 2 and BITE 2P ............. 72 Maintaining Fuses in the BITE 2 and BITE 2P Transmitters ............73 Interpreting Error Messages ......................82 If the BITE 2 or BITE 2P Needs Repairs ..................
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Figure 5-3: Scanning Test Information ....................29 Figure 5-4: Receiver Controls, Connectors, and Indicators ............... 33 Figure 5-5: BITE 2/2P Transmitter Connected to the Battery ............34 Figure 5-6: Receiver and Potential Probe Positioned on top of Battery Cell Terminals ....37 Figure 5-7: Receiver and Potential Probe Positioned on top of Battery Strap Terminals ....
It is ready for use when set up and operated as described in this manual. The BITE 2 and BITE 2P are testing instruments used to evaluate the condition of stationary battery strings. They measure the complete electrical path of the battery: internal ac impedance of each cell/jar in the string §...
Average impedance values for The operator connects the current source leads from the different types of batteries are BITE 2/2P transmitter to a battery string so that an ac test available from Megger. current is capacitively coupled through the battery. It is best to test the battery string when it is operating at full float, that is, a constant charge level.
You should guard particularly against the possibility of acid spills, explosion, and electrical shock. Safety Requirements The BITE 2/2P test instrument has been designed to the IEC-1010-1 safety standard. Observe all industry standard safety rules for testing batteries The BITE 2/2P transmitter is designed for §...
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This instrument is to be used only by suitably § trained personnel who are familiar with the hazards involved in testing high voltage dc systems. Safety is the responsibility of the operator. § AVTM246004 BITE 2/2P Rev 13 June 2022...
Step Six. Margin notes offer extra Note: Use only the 120V or 240V setting. information and The 100V and 230V will blow fuses. assistance. AVTM246004 BITE 2/2P Rev 13 June 2022...
Screen display for ripple and current measurement Hi_A (I > 15 A). Liquid Crystal Display. Lo_A Screen display for BITE 2/2P current measurement (I < 3.0 A). AVTM246004 BITE 2/2P Rev 13 June 2022...
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Deposit formation of a white scale containing lead sulfate (on the plates of a storage battery). Uninterruptible Power Supply. variation The percentage by which the measured impedance of a cell differs from the average impedance for the entire battery string. AVTM246004 BITE 2/2P Rev 13 June 2022...
BITE 2/BITE 2P transmitter and receiver. The first section covers the BITE 2 transmitter, the second covers the BITE 2P transmitter, and the third covers the receiver. Symbols used on the instrument are: Safety warnings are precautions that must be read and understood before the instrument is used.
BITE 2 Transmitter Figure 4-1 shows a front view of the BITE 2 transmitter. Over Voltage Current Ready Control Panel Current On/Off Switch Digital Meter Power Switch Receiver Charger On/Off Indicator Receiver Charger On/Off Indicator Figure 4-1: BITE 2 Transmitter Digital Meter—ac source current digital indicator with a...
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J2 connector—The transmitter current source leads are connected from this connector to the battery under test. J3 connector—The receiver battery is charged from this connector to J3 on the receiver to charge its battery. AVTM246004 BITE 2/2P Rev 13 June 2022...
The power switch is marked with a | (for ON) and an O (for OFF). Current On/Off Switch—The current on/off switch is pressed to start or stop the flow of the test current to the battery. AVTM246004 BITE 2/2P Rev 13 June 2022...
J4 connector—The receiver battery is charged from the on the BITE 2P transmitter when the J4 connector on the transmitter is connected to the J3 connector on the receiver. AVTM246004 BITE 2/2P Rev 13 June 2022...
Potential probe—The potential probe is used in conjunction with the receiver to take cell impedance, voltage, and strap resistance measurements. Trigger—The trigger is pulled to perform functions on the receiver, including entering test information. AVTM246004 BITE 2/2P Rev 13 June 2022...
These keys are also used to scroll up and down through receiver screens. The ENTER key is used to access receiver menus, which are shown in Figures 4-5 though 4-8. AVTM246004 BITE 2/2P Rev 13 June 2022...
BASELINE MENU Y SPLIT STRAP? N (Y/N)? MENU + MULTIPLIER - > 1 < ACCEPT Y TERMINAL IMP N (Y/N)? MENU PWR2 SAVE SETTING? (Y/N)? MENU Figure 4-5: Flowchart for Test Menu Structure-1 AVTM246004 BITE 2/2P Rev 13 June 2022...
CELL 003 xx.xx xx.xx STRAP xx.xx TEST Note 3 WARN TEST COMPLETE N (Y/N)? MENU Y ARE YOU SURE? N (Y/N)? MENU AVAILABLE CELL MEMORY XXXX Figure 4-6: Flowchart for Test Menu Structure-2 AVTM246004 BITE 2/2P Rev 13 June 2022...
N (Y/N)? MENU Y ARE YOU SURE? N (Y/N)? MENU * 60Hz LINE FREQ 50Hz MENU Delete active test Delete oldest test AVAILABLE CELL MEMORY XXXX Figure 4-7: Flowchart for Main Menu Structure AVTM246004 BITE 2/2P Rev 13 June 2022...
0 = CANCEL ACCEPT PRINTING… PRINTING… (print result) CANCEL (print all) CANCEL If test is closed If serial cable is removed and open test exists… resume cell test Figure 4-8: Flowchart for Print Menu Structure AVTM246004 BITE 2/2P Rev 13 June 2022...
1. Suppose that the following Menu is displayed on the screen as shown in Figure 4-9. 2. To select EXPORT DATA, press 3. However, to move from menu to menu, press Figure 4-9: Receiver Menu AVTM246004 BITE 2/2P Rev 13 June 2022...
NOTE: If your receiver’s firmware is lower than 2.03 then do NOT use the RESET switch. It may result in permanent loss of data and loss of calibration. RESET Switch Figure 4-10: Receiver RESET Switch AVTM246004 BITE 2/2P Rev 13 June 2022...
Chapter 2 “Safety”. The BITE 2/2P is used to test battery strings while the dc system is at float potential. It can store up to 2040 cell/jar records in up to 300 tests. The transmitter can provide test current for battery strings of up to 275 V dc.
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When using the BITE 2/2P, strictly observe all safety precautions. Operating Note The batteries must be in float mode to perform an ohmic test.
3. Record the cell temperature. 4. Record the ambient temperature. After you have successfully performed these pretest activities, you are ready to power on the receiver. The following subsection contains the appropriate procedures. AVTM246004 BITE 2/2P Rev 13 June 2022...
2. Connect the potential probe cable assembly to the 7-pin connector on the receiver. 3. Press the POWER ON switch on the receiver. The receiver powers on and displays several initialization screens. AVTM246004 BITE 2/2P Rev 13 June 2022...
After initializing, the receiver displays a screen that prompts you to decide whether you want to scan bar-coded information related to the test. The following subsection contains the appropriate procedures. AVTM246004 BITE 2/2P Rev 13 June 2022...
If you have a wand and you want to scan information about this test: The UP ARROW key 1. Press on the receiver. corresponds to the Y (for yes). The receiver prompts you to connect the wand. CONNECT WAND! AVTM246004 BITE 2/2P Rev 13 June 2022...
DISCONNECT WAND: ..WAITING..7. Disconnect the wand from the 7-pin connector on the receiver. The receiver now prompts you to set baseline, warn and fail values for the test. AVTM246004 BITE 2/2P Rev 13 June 2022...
Step Four: Setting Baseline, Warning and Fail Values The BITE 2/2P now lets you set baseline, warning and fail impedance values when conducting a test. Then, after displaying the cell or strap measurements, the BITE 2/2P receiver screen will indicate PASS, FAIL or WARN and will display the measured value as a percentage of the baseline value.
You are prompted to connect the CT to the strap. Proceed to “Step Seven: Connecting the Receiver and the BITE 2 or BITE 2P Transmitter to the Battery”. If You Want to Split...
2. The receiver screen asks if you want to save settings baseline, warn and fail values and the multiplier. SAVE SETTING? (Y/N) MENU Press (for YES) or for (NO). Proceed to Step Seven. AVTM246004 BITE 2/2P Rev 13 June 2022...
STANDARD TEST PROCEDURE Step Seven: Connecting the Receiver and the BITE 2 or BITE 2P Transmitter to the Battery WARNING! To avoid electric shock, always wear rubber gloves when making connection to battery systems. Voltages to ground in excess of 270 V dc are possible.
CONNECT & POWER TRANSMITTER: XX.X Source leads from To ac power transmitter connected to terminal plate Source leads from transmitter connected to terminal plate Black Figure 5-5: BITE 2/2P Transmitter Connected to the Battery AVTM246004 BITE 2/2P Rev 13 June 2022...
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CAUTION You can use the BITE 2 transmitter to provide test current for measurements on each cell/module for a battery string of up to 275 V dc. If the battery under test exceeds this limit, section the battery into portions that are less than 275 V dc.
(Lo_A). This ensures proper current magnitude for accurate measurement since the total current includes both current from the BITE 2/2P and any ac ripple current produced by the battery charger. If significant ripple current is present and out of phase with the applied source current, a low current condition may occur.
If you have entered baseline, warn and fail values, the screen will display either PASS, WARN or FAIL and a percentage of baseline. PASS AVTM246004 BITE 2/2P Rev 13 June 2022...
The measurements are stored in the receiver. The receiver now displays the digits 002 in the top left corner of the test screen. This means that you are ready to test cell #2. AVTM246004 BITE 2/2P Rev 13 June 2022...
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The receiver displays a screen to indicate that the test is complete. DONE! For instructions on what to do following the test, see "Step Nine: What to Do When the Test Is Complete”. AVTM246004 BITE 2/2P Rev 13 June 2022...
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If you have finished testing the first section of a sectioned battery string and want to measure the next section: 1. Press the Current ON/OFF switch on the BITE 2/2P transmitter. This blocks the current from being applied to the battery while the transmitter powers down.
4. Start a new test. (Return to "Step One: Prepare for Testing". 5. Power down and disconnect the transmitter. You will need to do this if you are finished using the BITE 2/2P for this testing session. (See "Powering Down and Disconnecting the BITE 2/2P".
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J3. The LCD will display the following screen. (EXPORT DATA) TRANSMIT DATA (Y/N?) MENU 1. Press for TRANSMIT. The screen will display the following screen. EBITE/PC PRINTER MENU AVTM246004 BITE 2/2P Rev 13 June 2022...
4. Reconnect the potential probe to resume testing. The measurement screen is displayed again. Powering Down and Disconnecting the BITE 2/2P Before you power down and disconnect the BITE 2/2P transmitter, first power down and disconnect the receiver. Then power down and disconnect the transmitter. Carefully follow these steps: 1.
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4. Disconnect the CT from the battery and the receiver. You can now power down the transmitter. 5. To power down the BITE 2/2P transmitter, press the Current ON/OFF switch to disconnect the current source. Then press the transmitter power switch to the O (OFF) position.
This chapter also describes optional equipment that can be used with the BITE 2 and BITE 2P test instruments. Reversing the Current Source Leads If the transmitter displays a high or low current message, you need to modify the test procedure.
To verify whether the magnitude of the source current is within the required limits (3-15 A): This temporarily “disconnects” 1. Press the Current switch on the BITE 2/2P transmitter the transmitter and blocks the to the O (OFF) position.
(See "Sectioning a Battery System” below for the correct procedures.) Sectioning a Battery System To test certain battery systems with the BITE 2/2P, you must measure individual sections, one at a time. Examples are included in the following subsections. Sectioning a Battery...
O (OFF) position. If you have to move the transmitter to test the NOTE: next section, you may need to power down and disconnect the transmitter. (See "Powering Down and Disconnecting the BITE 2/2P". AVTM246004 BITE 2/2P Rev 13 June 2022...
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(not to exceed 275 V). WARNING Do not remove the BITE 2/2P transmitter current source leads from the battery until the BITE 2/2P transmitter current is de-energized. Always disconnect the current source leads from the battery before removing them from the J2 connector on the transmitter.
To test one of these systems, positions the current source leads accordingly to satisfy both the test current and the voltage limit of the BITE 2/2P. Refer to the procedure explained in the preceding subsection, "Sectioning a Battery System Greater than 275 Volts".
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MODIFIED PROCEDURES FOR SPECIAL CONDITIONS Sectioning Noisy UPS Systems The BITE 2/2P source current may be affected by the noise generated by the switching power supply or the inverter. In this situation, test only a few cells at a time. See Figure 6-2 and refer to the procedure explained earlier in the subsection, “Sectioning a Battery System Greater than 275...
Delete test results from the receiver § When a test is completed using the BITE 2/2P, the results are automatically stored in the receiver. If needed the test results can be exported to a personal computer (PC) where it can then be viewed or printed.
1. Run the software on the PC that you are using to import the data. If needed, refer to the instruction manual that came with the software. Megger has shipped with the BITE 2/2P a software program called PowerDB. 2. Press the receiver Power On switch to energize the receiver.
A screen on the receiver tells you to wait as the test results are transferred. When the transfer is complete, the receiver prompts you to choose POWER DOWN or EXPORT DATA. POWER DOWN EXPORT DATA MENU AVTM246004 BITE 2/2P Rev 13 June 2022...
PC. 8. Turn off the power to the transmitter and receiver. (See "Powering Down and Disconnecting the BITE 2/2P". Printing Test Results in the BITE 2P Transmitter Printer To print test results on the built-in printer of the BITE 2P transmitter, connect the printer cable to the 7-pin connector on the receiver and to J3 on the BITE 2P transmitter.
The receiver asks if you are sure you want to delete the data: ARE YOU SURE? (Y/N) MENU 3. Press on the receiver to enter Y (for YES). The test results are deleted and you are returned to Menu 1. AVTM246004 BITE 2/2P Rev 13 June 2022...
INTERPRETING TEST RESULTS Overview This chapter discusses various factors to consider when interpreting results of tests obtained with the BITE 2/BITE 2P. Impedance measurements with the BITE 2/2P should be made part of a battery maintenance program with readings taken and recorded semiannually for flooded lead-acid and nickel- cadmium cells and quarterly for VRLA.
Instantaneous Interpretation The BITE 2/2P receiver has the ability to calculate impedance deviations based on a preset baseline or benchmark value. On start-up (or after wanding) the following screen will appear: ENTER BASELINE? (Y/N) MENU To enter a baseline or benchmark value, press...
In this case the cell may need to be reconditioned. Draining the capacity down and recharging it several times in order to generate enough heat to burn out the dendrites. AVTM246004 BITE 2/2P Rev 13 June 2022...
WEAK NORMAL active plate material. ABNORMAL % of Expected Battery Life Figure 8-1: Generic Curve of Impedance vs. Cell Life AVTM246004 BITE 2/2P Rev 13 June 2022...
BITE2/2P receiver. options to optimize the BITE 2 and BITE The BITE 2/2P receiver is shipped with certain options set, including: 2P functions for your use. Turning the backlight on and off so that the receiver screen §...
English is the default; however, you can easily select another language. 1. Press to access the receiver Menu 4. LANGUAGE SETTIME MENU 2. Press to select LANGUAGE. The first two language choices are displayed. ENGLISH FRANCAIS NEXT AVTM246004 BITE 2/2P Rev 13 June 2022...
15:15:00. 5. When you are finished setting the clock, press needed so that the minutes field is selected. Then press again. The receiver prompts you to save the new time and date. AVTM246004 BITE 2/2P Rev 13 June 2022...
To set the line frequency: 1. Press until the following screen appears. 2. Use to select the correct frequency. 3. Press MENU to exit the line frequency set-up. * 60 Hz LINE FREQ 50 Hz MENU AVTM246004 BITE 2/2P Rev 13 June 2022...
MAINTENANCE AND TROUBLESHOOTING Overview This chapter explains: How to maintain the BITE 2/2P so that it remains in § good operating condition How to interpret error messages § What to do if repairs are needed § NOTE: Before performing maintenance on the BITE 2...
3. Connect the charger 3-pin input connector to J4 on 2 for the location of the receiver the transmitter at the charger panel. charger on the BITE 2 and BITE 2P transmitters. Refer to Figure 5-4 on for the 4. Connect the charger 3-pin output connector to the location of the 3-PIN connector.
UK in accordance with Local their life. Authority requirements. For disposal of batteries in other parts of the EU contact your local distributor. Megger is registered in the UK as a producer of batteries. The Registration number is BPRN01235.
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Phillips head screws. 9. Snap the probe housing into place, and then fasten it using the two Phillips head screws. WARNING Make sure that no wires are pinched when replacing covers and housings!!!!! AVTM246004 BITE 2/2P Rev 13 June 2022...
Using a Phillips head screwdriver, remove the eight screws fastening the back cover and probe housing. 4. Carefully remove the probe housing. Remove the back cover. CAUTION Do not disturb the wrist strap, trigger assembly, or wiring harness. AVTM246004 BITE 2/2P Rev 13 June 2022...
Make sure that no wires are pinched when replacing covers and housings!!!!! Maintaining the Receiver Charger in the BITE 2 and BITE 2P NOTE: The charger in the BITE 2P transmitter does not have a user-replaceable fuse. Please call Megger at 610-676-8500 (or email to battery@megger.com) if...
Replaceable Parts. Verifying a Transmitter Fuse Problem If you encounter a problem with the BITE 2 or BITE 2P transmitter, check the primary and secondary fuses to see if the problem is fuse related. AVTM246004 BITE 2/2P Rev 13 June 2022...
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CURRENT READY indicator. If neither indication occurs, the primary fuse may be bad. Refer to the appropriate subsection, "Replacing Fuses in the BITE 2 Transmitter" or "Replacing Fuses in the BITE 2P Transmitter". Identifying a...
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Replacing the BITE 2 Transmitter Primary Fuse To replace the BITE 2 transmitter primary fuse: 1. Remove the transmitter from the vicinity of the battery room. 2. Press the transmitter power switch to the O (OFF) position. Then disconnect the ac power cord from the ac outlet.
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WARNING Do not remove the BITE 2 transmitter current source leads from the battery until the BITE 2 transmitter is powered down. Always disconnect the current source leads from the battery before removing them from the J2 connector on the transmitter.
Replacing the BITE 2 Transmitter Secondary Fuses Fuse Location Figure 10-2: BITE 2 Transmitter Secondary Fuses (front view) To replace the transmitter secondary fuses: 1. Remove the transmitter from the vicinity of the battery room. 2. Press the transmitter power switch to the O (OFF position to power down the transmitter.
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"Verifying a Transmitter Fuse Problem". 9. Replace the top panel screws. If the instrument still does not respond correctly, return it to Megger for service. Please refer to "If the BITE 2 or BITE 2P Needs Repairs". WARNING Under no circumstances should any fuse be defeated or replaced with another type of fuse.
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“Verifying a Transmitter Fuse Problem.” If the instrument still does not respond correctly, return it to Megger for service. Please refer to "If the BITE 2 or BITE 2P Needs Repairs" for the necessary information. AVTM246004 BITE 2/2P Rev 13 June 2022...
(see Figure 10-3 shown earlier in this chapter). The fuses should be marked 15 ATM or 15 KLM. 6. Remove the fuses from the fuse block. Verify if one or both fuses are bad. AVTM246004 BITE 2/2P Rev 13 June 2022...
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"Verifying a Transmitter Fuse Problem". If the instrument still does not respond correctly, return it to Megger for service. Please refer to "If the BITE 2 or BITE 2P Needs Repairs" for the necessary information. AVTM246004 BITE 2/2P Rev 13 June 2022...
275 Vdc. Section the battery as described under "Sectioning a Battery System". If the BITE 2 or BITE 2P Needs Repairs Megger offers complete repair service and recommends that its customers take advantage of this service in the event of equipment malfunction.
SPECIFICATIONS Application The BITE 2/2P can test lead-acid and nickel-cadmium cells of less than 7000 Ah capacity. Tests on most battery systems require the standard clamp-on current sensor (CT) with a 2-inch opening. Maximum total voltage at BITE2/2P transmitter current source connections is 275 V dc (larger battery systems can be sectioned to accommodate this specification).
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100 µΩ Ripple Current: Range: 100mA -15A, plus CT Supply: 4.8 V dc, 800 mAh, quick-charge NiMH battery pack Battery Pack Life, Full Charge: 5 hours continuous Maximum Voltage Between Potential Probes: 25V dc AVTM246004 BITE 2/2P Rev 13 June 2022...
2.19 in. (55.7 mm) x 0.43 in. (11 mm) viewing area, displays measured parameters in dark numbers on an electroluminescent background. Contrast adjustable from menu selection Commercial temperature and humidity ranges for the LCD will limit the useful measurement environment. AVTM246004 BITE 2/2P Rev 13 June 2022...
Charging temperature range to 50 to 95°F (10 to 35°C) Ingress Protection Rating 246002B BITE2 Lid Closed IP67 246002B BITE2 Lid Open IP50 246004 BITE2P Lid Closed IP67 246004 BITE2P Lid Open IP30 AVTM246004 BITE 2/2P Rev 13 June 2022...
CT Extension cable: for clamp-on current sensor (CT). § Wire rating 300 V Length: 6 ft (1.8 m) Termination: Nonmetallic push lock 7 pin, both ends Accessory bag: for receiver, charger and test leads. (BITE 2) § AVTM246004 BITE 2/2P Rev 13 June 2022...
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Communication cable: interconnects receiver to § transmitter or personal computer serial port. Wire rating 300 V dc Length: 6 ft (1.8 m) Termination (receiver): Nonmetallic push lock 7-pin Termination (computer): Receptacle 9-pin AVTM246004 BITE 2/2P Rev 13 June 2022...
Canvas carrying case, instrument 218746 Thermal printer paper 26999 How to Order Replaceable Parts for the BITE 2/2P To order one or more replaceable parts for the BITE 2P, call 1-610-676-8500. Ask for Customer Service. AVTM246004 BITE 2/2P Rev 13 June 2022...
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