Fike Epaco User Manual
Fike Epaco User Manual

Fike Epaco User Manual

Explosion protection (active) control system

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User's Manual
EXPLOSION PROTECTION (ACTIVE) CONTROL SYSTEM
P/N E06-091, Rev. 0
January 2010

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Summary of Contents for Fike Epaco

  • Page 1 User’s Manual EXPLOSION PROTECTION (ACTIVE) CONTROL SYSTEM P/N E06-091, Rev. 0 January 2010...
  • Page 2 Authority Having Jurisdiction is mandatory. Fike can not be held liable for any incidental or consequential damages arising from the loss of property or other damages or losses resulting from the use or misuse of Fike products beyond the cost of repair or replacement of any defective components.
  • Page 3 EPACO USER’S MANUAL REVISION HISTORY EPACO USER’S MANUAL Document Name: Original Release Date: ........................January, 2010 Revision / Description of Change Revision Date Revision Date: January, 2010 P/N E06-091 (Rev 0)
  • Page 4: Table Of Contents

    1.0 INTRODUCTION ............................1 1.1 PRODUCT SUPPORT ..........................1 1.2 SAFETY INFORMATION ..........................1 1.3 RELATED DOCUMENTATION ........................2 2.0 EPACO™ SYSTEM OVERVIEW ......................... 3 2.1 EXPLOSION PROTECTION CONTROLLER....................4 2.1.1 OPERATION.............................. 5 2.1.2 EPC DIAGNOSTICS ..........................6 2.1.3 EPC SPECIFICATIONS ..........................7 2.2 POWER SUPPLY UNIT ..........................
  • Page 5: 1.0 Introduction

    _________________________________________ E-Mail Address: _________________________________________ If you can not locate the distributor, please call Fike Customer Service using the numbers indicated bellow for assistance in locating your nearest distributor, or go to our web-site at www.fike.com. Fike Blue Springs, USA Phone:...
  • Page 6: Related Documentation

    EPACO USER’S MANUAL RELATED DOCUMENTATION Document Title Part Number EPACO System, Explosion Protection Controller (EPC) Installation and Operation Manual E06-051 EPACO System, Explosion Protection Controller (EPC) Solenoid Installation and Operation E06-090 Manual EPACO System, Power Supply Unit (PSU) Installation and Operation Manual...
  • Page 7: Epaco™ System Overview

    EPACO™ is designed to detect and control any of Fike’s Active explosion suppression and isolation systems; which range from chemical suppression, mechanical isolation (gate and pinch valve), chemical isolation or any combination thereof.
  • Page 8: Explosion Protection Controller

    EXPLOSION PROTECTION CONTROLLER The Explosion Protection Controller (EPC) is the cornerstone of the EPACO™ system. The EPC is an addressable panel that has the ability to retain an event history for enhanced system diagnostics. The EPC is DIN rail mounted which allows mounting of the controller in close proximity to the protected environment, thereby minimizing field wiring.
  • Page 9: Operation

    EPACO USER’S MANUAL 2.1.1 OPERATION The EPC is equipped with three (3) colored LEDs that provide instant visual indication of system status. EPC operation can be classified into three main states: Normal, Trouble and Alarm. A general description of each state is described below.
  • Page 10: Epc Diagnostics

    EPACO USER’S MANUAL 2.1.2 EPC DIAGNOSTICS In addition to the EPC’s three system status LEDs, an integral buzzer is provided to assist in diagnosing problems with the system. The following table identifies how the LEDs and buzzer will operate in response to expected system events.
  • Page 11: Epc Specifications

    Two detection circuits with maximum resistance of 30 Ω. Minimum 2 x 0.5 mm (20 AWG) twisted shielded pair cable with drain wire. If the 4-20mA pressure detectors are placed in a hazardous atmosphere a Fike approved transmitter power supply shall be used on each detection circuit. Switch Closure: One detection circuit, 24 VDC at 0.10A with a maximum resistance of 30 Ω.
  • Page 12: Power Supply Unit

    EPACO USER’S MANUAL POWER SUPPLY UNIT The Power Supply Unit (PSU) is the primary power source for the EPACO™ system. The PSU can operate with AC power using selected transformers with 100V, 120V, or 240V 50/60Hz input (ordered separately). The PSU has six (6) separate fused 24 VDC, 1 amp power...
  • Page 13: Psu Diagnostics

    EPACO USER’S MANUAL 2.2.2 PSU DIAGNOSTICS The PSU is equipped with four (4) diagnostic LEDs. The following table identifies how the LEDs will operate in response to expected system events. Status 25VAC Output Voltage 24VDC Battery Trouble Normal Status GREEN...
  • Page 14: Psu Specifications

    EPACO USER’S MANUAL 2.2.3 PSU SPECIFICATIONS E10-0067 PSU Part Number: 02-10644 120/240VAC; 02-10879 100VAC Transformer Part Number: 100/120/240VAC -15/+10% 50/60Hz , 2A maximum load Transformer Input Power: Calculated with EPWorks™ Software Power Consumption: 3.3 to 0.14 mm (12 to 28 AWG)
  • Page 15: Psu Voltage Chart

    EPACO USER’S MANUAL 2.2.4 PSU VOLTAGE CHART MINIMUM TYPICAL MAXIMUM AC Power Input 100V Transformer 100V 110V 120V Transformer 102V 120V 132V 240V Transformer 204V 240V 264V 25VAC (P3) Battery Charge Power Charge, P4 (V) 27.6V Battery Backup Battery Range 29.5V...
  • Page 16: Annunciator Module

    LEDs for identification of the system status within the menus. The AM is the customer interface for the EPACO system. The following tasks are accomplished by the AM: • Monitors all EPC’s, RC8’s and PSU connected to the Status Bus and displays general status •...
  • Page 17 EPACO USER’S MANUAL ANNUNCIATOR MODULE OPERATING MODES Main Menu Status History Detector Controller Power Supply STATUS Navigation Pressure Detector Display current Operating Mode: = Pressure Reading in Hex Momentarily press both switches Left Button (-): scrolls backward Menu Mode: Right Button (+): scrolls forward...
  • Page 18: Am Specifications

    EPACO USER’S MANUAL 2.3.2 AM SPECIFICATIONS E10-0068 Part Number: 18 to 30 VDC; 300mA Input Power: 500mV peak at 24 VDC Max. Noise Ripple: 2A Mini Automotive Type Fuse: 16 VDC Lower Limit for Input Power Shut-down: 130mA in Normal State Power Consumption: 1.5 to 0.14 mm...
  • Page 19: Relay Card Module

    Expanded programming may be created via PC with Fike's EPWorks™ Software. The RC8 is a process interface for the EPACO system. The following tasks are accomplished by the RC8: • Communicates system status via relays for user interface •...
  • Page 20: Rc8 Specifications

    EPACO USER’S MANUAL 2.4.4 RC8 SPECIFICATIONS E10-0069 Part Number: 18 to 30 VDC; 300 mA Input Power: 500 mV peak at 24 VDC Max. Noise Ripple: 2A Mini Automotive Type Fuse: 16 VDC Lower Limit for Input Power Shut-down: 300 mA in Normal State Power Consumption: 1.5 to 0.14 mm...
  • Page 21: Maintenance

    National Fire Protection Association Standard Number 69, Explosion Prevention System, current edition. The inspection schedule and procedure set forth below are provided as a minimum requirement for Fike Explosion Protection System Controllers, which operate in moderate environments. These control panel instructions are to be implemented in conjunction with complete system inspection instructions.
  • Page 22: Decommissioning Procedure

    EPACO USER’S MANUAL DECOMMISSIONING PROCEDURE The following procedure must only be performed by a Fike qualified Service Engineer, who has been assigned to prepare and complete the decommissioning of the above referenced Explosion Protection System. Each step in the listed procedure must be adhered to and completion/acceptance of this form is mandatory.
  • Page 23: Appendix A - Rc8 Module Status Codes

    EPACO USER’S MANUAL APPENDIX A RC8 MODULE STATUS CODES Digit Number STATUS OF RELAY Designates Designates Status of WITH CODE AT LEFT Module Selected Module DISPLAYED ON ANNUNCIATOR MODULE 5-8 = RC8 WRITE IN STATE PROGRAMMED TO RIGHT No RC8 or No Communications...
  • Page 24 EPACO USER’S MANUAL Digit Number STATUS OF RELAY Designates Designates Status of WITH CODE AT LEFT Module Selected Module DISPLAYED ON ANNUNCIATOR MODULE 5-8 = RC8 Page: 20 P/N E06-091 (Rev 0) Release Date: January, 2010...
  • Page 25 EPACO USER’S MANUAL Digit Number STATUS OF RELAY Designates Designates Status of WITH CODE AT LEFT Module Selected Module DISPLAYED ON ANNUNCIATOR MODULE 5-8 = RC8 Release Date: January, 2010 P/N: E06-091 (Rev 0) Page: 21...
  • Page 26 EPACO USER’S MANUAL Digit Number STATUS OF RELAY Designates Designates Status of WITH CODE AT LEFT Module Selected Module DISPLAYED ON ANNUNCIATOR MODULE 5-8 = RC8 Page: 22 P/N E06-091 (Rev 0) Release Date: January, 2010...
  • Page 27 “813” – The fourth RC8, #8, has Relay 1 ON; Relay 2 ON; Relay 3 OFF; Relay 4 OFF; Relay 5 ON; Relay 6 OFF; Relay 7 OFF; Relay 8 OFF Note: Specific trouble types per module can be accessed via the Fike EP Works software.
  • Page 28: Appendix B - Annunciator Module Display History Codes

    EPACO USER’S MANUAL APPENIX B ANNUNCIATOR MODULE DISPLAY HISTORY CODES EPC #1 Not Connected EPC #x Trouble on Input Circuit EPC #2 Not Connected EPC #x Pressure Warning Level Exceeded EPC #3 Not Connected EPC #x Trouble on Output Circuit...
  • Page 29: Appendix C - Pressure Correlation Chart

    EPACO USER’S MANUAL APPENDIX C PRESSURE DETECTOR - PRESSURE CORRELATION CHART Hexadecimal Pressure at Pressure at Hexadecimal Pressure at Pressure at Hexadecimal Pressure at Pressure at Display Detector Detector Display Detector Detector Display Detector Detector (Digits 2 & 3) (PSI) (mbar) (Digits 2 &...
  • Page 30 EPACO USER’S MANUAL PRESSURE CORRELATION CHART Hexadecimal Pressure at Pressure at Hexadecimal Pressure at Pressure at Hexadecimal Pressure at Pressure at Display Detector Detector Display Detector Detector Display Detector Detector (Digits 2 & 3) (PSI) (mbar) (Digits 2 & 3)
  • Page 32 704 SW 10 Street Tel: (816) 229-3405 P.O. Box 610 Fax: (816) 229-0314 Blue Springs, Missouri 64013 www.fike.com...

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