Systema INFRA 6 G Instruction Manual

Systema INFRA 6 G Instruction Manual

Sealed diesel/35 sec oil fired radiant tubes

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SEALED DIESEL/35 SEC OIL FIRED
RADIANT TUBES
INFRA 6 G - 9 G - 12 G
GREAT BRITAIN
INSTRUCTION MANUAL
"INSTALLATION, USE AND MAINTENANCE"

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Summary of Contents for Systema INFRA 6 G

  • Page 1 SEALED DIESEL/35 SEC OIL FIRED RADIANT TUBES INFRA 6 G - 9 G - 12 G GREAT BRITAIN INSTRUCTION MANUAL “INSTALLATION, USE AND MAINTENANCE”...
  • Page 2 SEALED DIESEL FIRED INFRA RADIANT TUBES IMPORTANT: Read this manual carefully before starting up the system. In order to improve the product, Systema reserves the right to modify the content without prior notice. Appliance subject to periodic maintenance, depending on the type of fuel, specific applications, room temperature, length of use etc.
  • Page 3: Table Of Contents

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES GENERAL RULES ..........5 PACKING .
  • Page 4 SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES BURNER CHARACTERISTICS ........38 FINAL CHECK AND START UP OF THE INSTALLATION .
  • Page 5: General Rules

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 1 GENERAL RULES This instructions booklet is an integral part and essential could cause fire or explosions. of the appliance and must be kept with care near the The appliance must be installed by professionally quali- appliance for all future consultation.
  • Page 6 SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Draw 1 Packing the accessory parts of the radiant tube Rev. 03GB0611...
  • Page 7: General Technical Characteristics

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 3 GENERAL TECHNICAL CHARACTERISTICS Description and characteri- stics of operation of the conditions of comfort inside the environment is The "INFRA" sealed diesel fired radiant combustion assigned to the infrared-sensitive thermostats located in...
  • Page 8: Technical Characteristics

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Technical characteristics SEALED DIESEL FIRED INFRA RADIANT TUBES TECHNICAL CHARACTERISTICS TECHNICAL CHARACTERISTICS SERIES INFRA G BURNER TYPE LO35 G MODELS INFRA 6G INFRA 9G INFRA 12G 29,27 32,11 32,11 Nominal thermal flow...
  • Page 9: Dimensions

    2900 2997 2340 11910 INFRA 9 G - 4 SUPPORT BRACKETS 9444 2878 2970 2390 8940 INFRA 6 G - 3 SUPPORT BRACKETS 6494 2900 2304 Draw 2 Dimensions of INFRA 5970 radiant tubes Ø 46.5 Ø 100 Ø 46.5 Draw 3 Rev.
  • Page 10: Tubes Composition

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Tubes composition Rev. 03GB0611...
  • Page 11 SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Pos. Code Description Material Model INFRA 6G 01CNRA5999 BURNER CONNECTION F/F STAINLESS STEEL INFRA 9G INFRA12G INFRA 9G 01CBTU0614 EXCHANGER TUBE Ø108x2 mm. LENGTH 2770 mm. STAINLESS STEEL INFRA 12G INFRA 9G CAST IRON Ø...
  • Page 12: Exploded View Of Infra 6G Radiant Tube

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Exploded view of INFRA 6G radiant tube Rev. 03GB0611...
  • Page 13: Legend Infra 6G Radiant Tube

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 3.5.1 Legend INFRA 6G radiant tube Pos. Code Description 03CNBR0062 LO35 G IDEA Diesel fuel burner 00CNTU0617 Re circulation pipe 00CNVI1050 M8 zinc plated nut 01CLRA6003 Ø 80 mm. exhaust fan connection...
  • Page 14: Exploded View Of Infra 9G Radiant Tube

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Exploded view of INFRA 9G radiant tube Rev. 03GB0611...
  • Page 15: Legend Infra 9G Radiant Tube

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 3.6.1 Legend INFRA 9G radiant tube Pos. Code Description 03CNBR0062 LO35 G IDEA Diesel fuel burner 00CNTU0617 Re circulation pipe 00CNVI1050 M8 zinc plated nut 01CNRA5999 Burner connector 01CIST0733 First support bracket (upper part)
  • Page 16: Exploded View Of Infra 12G Radiant Tube

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Exploded view of INFRA 12G radiant tube Rev. 03GB0611...
  • Page 17: Legend Infra 12G Radiant Tube

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 3.7.1 Legend INFRA 12G radiant tube Posizione Codice Descrizione 03CNBR0062 LO35 G IDEA Diesel fuel burner 00CNTU0617 Re circulation pipe 00CNVI1050 M8 zinc plated nut 01CNRA5999 Burner connector 01CIST0733 First support bracket (upper part) 01CBTU0614 Stainless steel Ø...
  • Page 18: Various Types Of Reflectors And Support Brackets

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Various types of reflectors and support brackets Upper side Draw 8 Final support bracket (the middle brackets without the upper side; Draw 5; 6; 7) Draw 9 Hood anchoring bracket Draw 11 Hood anchoring bracket Draw 10 Hood anchoring bracket Rev.
  • Page 19: Installation

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 4 INSTALLATION Places of installation and safety distances could be considered dangerous. In particular cases, if it Combustible materials in store must be at a sufficient is impossible to respect these distances (for example...
  • Page 20: Assembly Of The Unit

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Assembly of the unit To assembly the various components of INFRA radiant tubes, follow the instructions provided below 4.2.1 INFRA 6G assembly Begin assembly of the tube, starting with the bend: way into the collar (about 150 mm), hammering...
  • Page 21: Infra 9G Assembly

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 4.2.2 INFRA 9G assembly Begin assembly of the tubes, starting with the bend: Fit the two tubes (delivery and return) into the curve taking care to push the tubes half way into the col-...
  • Page 22: Infra 12G Assembly

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 4.2.3 INFRA 12G assembly Begin assembly of the tubes, starting with the curve: Fit the two tubes (delivery and return) into the curve Assemble the Ø 80 mm. Sleeve and the other deli-...
  • Page 23: Burner And Exhaust Fan Assembly

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 4.2.4 Burner and exhaust fan assembly GASKET DELIVERY CONNECTION BURNER Draw 18 Burner positioning EXHAUST FAN RETURN GASKET CONNECTION Draw 19 Exhaust fan positioning Rev. 03GB0611...
  • Page 24: Infra Assembly

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 4.2.5 INFRA assembly Ensure a high temperature seal in the connection areas indicated in Draw 20 Draw 20 Exhaust chimney and exhaust terminal connection Assemble the flexible pipe for the exhaust chimney...
  • Page 25 SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Put in the correct position the first bracket and fix it using the 4 HH M8x16 screws and M8 nuts sup- plied Draw 22 First bracket assembly Put into the correct position the brackets on the...
  • Page 26 SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Draw 24 Detail of fixing the reflectors with the pins Assemble the collecting tray, fixing it with the screws supplied Draw 25 Assembly of the collecting tray Rev. 03GB0611...
  • Page 27 SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Draw 25a Details of fixing the reflectors to the first bracket After stripping out the protection film from reflec- fixed to the first special bracket (near to the burner) tors, install them over the brackets and couple them by a pin (see details in Draw 25a).
  • Page 28: Fitting The Appliance

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 5 FITTING THE APPLIANCE Fitting on the ceiling The appliances tend to oscillate due to expansion, so they must be provided with chains long enough to allow oscillation. Choose the type of fastening “S”...
  • Page 29: Discharge Ducts

    (Draw 19) with a suitable electric fan. To facilitate the creation of the discharge ducts, Two things must be considered in order to make the Systema provides a special flexible part (cod. various connections correctly: 00CEEL0600) which also acts as an exchanger to lower the temperature of the fumes.
  • Page 30 SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Rev. 03GB0611...
  • Page 31: Flue Ducts Through The Wall

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES IMPORTANT When a long drainage duct is made (over 2 m.), a double bend must be made angled towards the ter- minal (see Draw 31); in this way the condensate which is present on starting when the equipment is cold is collected in the siphon;...
  • Page 32: Maximum Lengths

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Maximum lengths Attention! For applications of type B22 the area must be sure of a good ventilation. Model and code Max. length Type of List of Parts discharge Model Code Infra 6G...
  • Page 33: Roof Terminal (Type B22)

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 6.3.1 Roof terminal (type B22) Draw 33 Roof discharge (type B22 Tab. 6 -A) Pos. Description Code Q.ty Pos. Description Code Q.ty Aluminium connection tube Inox flexible/rigid female joint for Ø100 mm with protection cap for...
  • Page 34: Wall Terminal (Type B22)

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 6.3.2 Wall terminal (type B22) Draw 34 Wall discharge (type B22 Tab. 6 -B) Pos. Description Code Q.ty Pos. Description Code Q.ty Double layer inox flexible tube Included in 00CNTU0542 Ml 4 Flange hole cover Ø...
  • Page 35: Electrical Installation

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 7 ELECTRICAL INSTALLATION Wiring diagram for connec- tion to CE control panel Position the environment thermostat at a height of To connect the control panels for series CE burners, 1.50÷1.80 mt above ground and in an area where refer to the wiring diagram shown in Draw 38.
  • Page 36: Electrical Connection

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Electrical connection You need to connect the burner and the fan con- necting the three-pole plugs (A) fig. 36) Remove the 7 pole plug (B) and connect the burner and the control panel using the 5 pole cable as you...
  • Page 37: Functioning And Use Of Infra G Electric Board

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Functioning and use of INFRA G electric board 88.8 °c BLOCK BLOCK Draw 38 Front of INFRA G electric board 7.3.2 MODIFICATION OF INSTRUMENT 7.3.1 FRONT OF THE INSTRUMENT PARAMETERS The key UP is increasing the values of display 7.3.3.1 Press the key SET and keep pressing until the...
  • Page 38: Burner Characteristics

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES TABLE OF INSTRUMENT PARAMETERS Parameter Range UM Def diF Set point differential -9,9… -0,1 °C -0,5 LSP Minimum limit set point SP1 -9,9… HSP °C 10,0 HSP Maximum limit set point SP1 LSP …99,9 °C 30,0...
  • Page 39 SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Schematic example of diesel fuel supply pipeline cock cock cock Pump Filter ATTENTION: The installation, the plant dimensions and the capacity of the oil pump No return has to be calculated according to the number...
  • Page 40: Final Check And Start Up Of The Installation

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 9 FINAL CHECK AND START UP OF THE INSTALLATION Preliminary procedure Check the correct assembly of radiant tube Check the correct cable connection ATTENTION: Check the diesel fuel supply installation Give tension to start up the appliance...
  • Page 41: Measuring Performance

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES IMPORTANT!! 1) THE OIL MAIN NETWORK MUST COMPLY WITH DRAWING 39 ON PAGE 39 OF THE INSTRUCTION MANUAL 2) IT IS NECESSARY TO ENSURE THAT THE OIL MAIN NETWORK IS CLEAN BEFORE CONNECTING THE MODULES TO IT...
  • Page 42: Measuring The Temperature Of The Combustion Air

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES NOTE If heat recovery systems are provided downstream from the generator, the hole must be on the length of duct for evacuating combustion products leaving the recovery systems; this is a metal fumes duct, not insulated and...
  • Page 43: Guarantee

    Use of non original spare parts or parts not authori- SYSTEMA. In the case of material or manufactu- sed by SYSTEMA. ring defects, SYSTEMA shall repair or replace the Normal wear and tear.
  • Page 44: Shutting Down

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 11 SHUTTING DOWN If it should be necessary to shut down the appliance for a long period of time, it is recommended to perform the ATTENTION: following operations: Turn the main switch to position “0” and disconnect the appliance from the electric power mains.
  • Page 45: Notes

    SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES 13 NOTES Rev. 03GB0611...
  • Page 46 SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Rev. 03GB0611...
  • Page 47 SYSTEMA S.p.A. SEALED DIESEL FIRED INFRA RADIANT TUBES Rev. 03GB0611...

This manual is also suitable for:

Infra 9 gInfra 12 g

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