Miura MP1-200 Installation Manual

Miura MP1-200 Installation Manual

Multiple installation controller
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INSTALLATION
MANUAL
Multiple Installation Controller
Pressure Controller
MI Terminal
Installation Manual Code No.
MP1-200
MT1-200
T519-998-9140
(E20-036-01)

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Summary of Contents for Miura MP1-200

  • Page 1 INSTALLATION MANUAL Multiple Installation Controller Pressure Controller MP1-200 MI Terminal MT1-200 T519-998-9140 Installation Manual Code No. (E20-036-01)
  • Page 2 Date of preparation: May 2012...
  • Page 3 This Installation Manual explains the installation of Pressure Controller MP1-200A (hereinafter called MP1-200) and MI terminal MT1-200 (hereinafter called MT1-200). For your safety, install MP1-200 and MT1-200 only after you have thoroughly read and understood the content of this manual. Pay particular attention to the symbols (DANGER, WARNING, CAUTION, and NOTE) below which are listed in order of their seriousness.
  • Page 4: Table Of Contents

    Document No. E20-036-01 Table of Contents 1. PRECAUTIONS REGARDING INSTALLATION ........2 2. OVERALL DIMENSIONS ..............3 2.1. MP1-200 Overall Dimensions ................3 2.2. MT1-200 Overall Dimensions ................4 3. COMPONENT NAMES ................5 3.1. Components of Display Control Panel ..............5 3.2.
  • Page 5: Precautions Regarding Installation

    Document No. E20-036-01 1. PRECAUTIONS REGARDING INSTALLATION Pay significant attention to the precautions below when performing installation or instrumentation. The ground wire must be connected to the ground terminal inside the power panel. The diameter of the electric wire to be used must be equal to or more than hat of the power supply wire.
  • Page 6: Overall Dimensions

    Document No. E20-036-01 2. OVERALL DIMENSIONS 2.1. MP1-200 Overall Dimensions 4-φ6 (mm) Specifications Item Unit MP1-200A 120 VAC Power supply 50/60 Hz single phase Required wire diameter for power 2.0 (AWG14) supply Power circuit breaker capacity Power consumption 11 (At maximum)
  • Page 7: Mt1-200 Overall Dimensions

    Document No. E20-036-01 2.2. MT1-200 Overall Dimensions (mm) Specifications Item Unit MT1-200 Power supply 100 to 220 VAC 50/60 Hz single phase Required wire diameter for power 2.0 (AWG14) supply Power circuit breaker capacity Power consumption 7 (At maximum) Product mass (product weight) (Lb) (7.3)
  • Page 8: Component Names

    Document No. E20-036-01 3. COMPONENT NAMES 3.1. Components of Display Control Panel (a) MP1-200 HIGH-PRESSURE LED Display DISPLAY CHANGE switch It turns ON when the steam It displays the steam pressure and other It is used to change the display settings.
  • Page 9: Internal Circuit Board Layout And Component Names

    Document No. E20-036-01 3.2. Internal Circuit Board Layout and Component Names (a) MP1-200 MP1-200 MP1-200 Transformer Figure 3-1 MP1-200 Internal Circuit Board Layout and Component Names (b) MT1-200 Figure 3-2 MT1-200 Internal Circuit Board Layout and Component Names...
  • Page 10: Parts

    Document No. E20-036-01 4. PARTS 4.1. Main Unit Ensure beforehand that the power supply voltage to be used for MP1-200 is compatible. 4.2. Accessories The included Package Content Booklet lists accessories for MP1-200 and MT1-200. Refer to the Package Content Booklet, and check the accessories for any damage.
  • Page 11: Parts Required For Installation

    Document No. E20-036-01 4.3. Parts Required for Installation The following parts are required for the installation of MP1-200 and MT1-200. Ensure that you have the required parts before installation. (a) MP1-200 Prepare screws to install MP1-200 (M5 or equivalent recommended)
  • Page 12: Installation

    MP1-200 and MT1-200 units.  Install MP1-200 and MT1-200 so that the wiring distance to the steam pressure sensor does not exceed 2 m. Steam pressure sensors are optional for MT1-200.
  • Page 13: Mp1-200 Installation Procedure

    Installation dimensions: 280 mm x 214 mm (Refer to “2.1. MP1-200 Overall Dimensions”.) (2) Open the front panel of MP1-200. (3) Secure the base plate of MP1-200 with the screws (M5 or equivalent recommended). (Refer to “4.3.1. MP1-200 Required Parts”.) Note Allow 100 mm or more of space on the left, right and upper parts for maintenance.
  • Page 14: Mt1-200 Installation Procedure

    Document No. E20-036-01 5.3. MT1-200 Installation Procedure Follow the below procedure when installing MT1-200. Install MT1-200 to upper part of inside of control box designated for MT1-200 to be secured. Installation dimensions :115 mm x 350 mm (Refer to “2.2. MT1-200 Overall Dimensions”.) Mounting screws : Knurled screw (M6) x 4 (included in the package) (2) Open the top cover of MT1-200.
  • Page 15: Precautions When Installing Steam Pressure Sensor

    Document No. E20-036-01 5.4. Precautions when Installing Steam Pressure Sensor  Install the MP1-200 steam pressure sensor to the steam header that gathers steam from the boilers. Ensure that the wiring distance does not exceed 2 m.  Install the MT1-200 steam pressure sensor (optional) near the boiler pressure gauge in order to compare the pressures between the steam pressure sensor and the pressure gauge.
  • Page 16 Document No. E20-036-01 Figure 5-3 Installation Example of the Steam Pressure Sensor Figure 5-4 Installation Example of the Steam Pressure Sensor to the Installation Block of the Boiler Pressure Gauge The wiring for the steam pressure sensor must be performed after they have been installed according to “6.7.
  • Page 17: Wiring

    Document No. E20-036-01 6. WIRING 6.1. Precautions (1) Wiring of the main power  When wiring from the power panel, etc., use an electric wire of 2.0 mm (AWG14)or more in diameter. When wiring the main power for MT1-200 from the boiler control box, use an electric wire of 0.9 mm (AWG18) or more.
  • Page 18: Wiring Procedure

    Document No. E20-036-01 6.2. Wiring Procedure (a) MP1-200 Perform wiring through the designated wire inlets. Figure 6-1 MP1-200 Wiring Procedure (b) MT1-200 Perform wiring through the designated wire inlets. Figure 6-2 MT1-200 Wiring Procedure...
  • Page 19: Terminal Layout On The Control Board

    Document No. E20-036-01 6.3. Terminal Layout on the Control Board (a) MP1-200 The figure below shows the terminal layout for MP1-200. Figure 6-3 MP1-200 CPU Board Terminal Layout...
  • Page 20: Wires

    Document No. E20-036-01 (b) MT1-200 The figure below shows the terminal layout for MT1-200. Figure 6-4 MT12-CPU Board Terminal Layout 6.4. Wires Use the required wires for each usage and ensure that they do not exceed the indicated maximum length. Table 6-1 Cable List Sectional Maximum...
  • Page 21: Input/Output Signal Wire

    (a) MP1-200 (1) External control input signals MP1-200 has contact inputs shown below. Perform connection as needed. Input voltages depend on power voltages. Input currents are 3.6 mA (at 120 VAC), 6.0 mA (at 200 VAC), and 6.6 mA (at 220 VAC).
  • Page 22 The contact output closes when the header pressure becomes less 18-19 Pressure alarm L than the pressure alarm L setting for MP1-200. The contact output opens when it becomes equal to or more than the setting. The contact output closes when the header pressure exceeds the...
  • Page 23 Note 1 The connection areas in the above table assume that general Miura boilers are used. Changes in connection areas may be necessary depending on the sequence and control of boilers. Contact a MIURA sales office for inquiries.
  • Page 24: Mi-Net Communications Wiring

    Do not allow the total extension of the wiring to exceed 300 m.  Do not mix up the wiring of the MI-NET communications with that of other communication equipment such as boilers and Central Management System (Miura Intelligence Flexibility System) in the M-NET boiler network.
  • Page 25: Steam Pressure Sensor Wiring

    6.7. Steam Pressure Sensor Wiring Perform the wiring of the steam pressure sensor according to the procedure below.  Perform the wiring of the steam pressure sensor after installation of MP1-200/MT1-200 and the steam pressure sensor.  Make sure to use wires included in the steam pressure sensor.
  • Page 26: Earthquake Detector Wiring

    6.8. Earthquake Detector Wiring When installing an earthquake detector, perform wiring according to the procedure below.  Perform the wiring of the earthquake detector after installation of MP1-200 and the earthquake detector.  Perform the wiring between the Earthquake Detector CJSC-1 (Saginomiya-made) and MP1-200 external control input as follows: Terminal #1 (earthquake detector) - Emergency stop”...
  • Page 27: Wiring Example

    Document No. E20-036-01 7. WIRING EXAMPLE 7.1. Boiler with XJ Controller Installed...
  • Page 28: Boiler With Bl Controller Installed

    Document No. E20-036-01 7.2. Boiler with BL Controller Installed...
  • Page 29: Mi Number Plate Attachment

    Document No. E20-036-01 8. MI NUMBER PLATE ATTACHMENT 8.1. Attachment Procedure (1) Remove the application sheet along with the MI number plate from the board. (2) Align the application sheet with the location where it is to be attached (Refer to “8.2. Attachment Location”) and attach the application sheet along with the MI number plate.

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Mt1-200

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