GENPOWER GDG Series Use And Maintenance Manual
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GENPOWER GDG Series Use And Maintenance Manual

Diesel portable generators
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DIESEL PORTABLE GENERATORS
USER AND MAINTENANCE MANUEL
GDG SERIES

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Summary of Contents for GENPOWER GDG Series

  • Page 1 DIESEL PORTABLE GENERATORS USER AND MAINTENANCE MANUEL GDG SERIES...
  • Page 2 Information included in this manual may not contain all features belonging to the generator. Genpower has the right of making any amendment to improve the product quality without notifying. GENPOWER GENERATOR “Keep this manual for later assistance”...
  • Page 3 GENPOWER GENERATORS UNIQUE SUPERIOR FEATURES AND ADVANTAGES  Half A Century Old Experience in Generator Production  Low-level Noise  Advanced Technology and High-Quality Diesel Engines  Low-level Exhaust Emission  Advanced Technology and High-Quality Alternators  Low Operating Costs ...

  • Page 4: Important General Information

    IMPORTANT GENERAL INFORMATION Generator Rating Definitions: Genpower generators are produced in compliance with; TS ISO 8528-1, 8528-4, ISO 8528-5, BS500, ISO 3046/1:1985, IEC 60034, NEMA MG-1.22, BS5514/1 standard. Standby Power (ESP) is defined as the maximum power available during a variable electrical power sequence, under the stated operating conditions, for which a generating set is capable of delivering in the event of a reliable utility power outage.
  • Page 5 1. PART: SAFETY MEASURES 1.1. INTRODUCTION  Generator groups produced by our company have been designed and conceived by prioritizing all sorts of safety of lives and property.  Generators should be installed and used in accordance with maintenance and operating rules stated in this catalogue both in terms of using the generator economically for a long-term and ensuring continuous safety of life and property.

  • Page 6: Exhaust Gases

     When repairing the electrical circuit is required, first disconnect the cables connected to the battery terminals.  Clean the cylinder cooling fins and speed governor parts as they can affect engine speed.  Check the muffler periodically to make sure it is working properly. Worn leaking muffler should be repaired or replaced. ...
  • Page 7 Bandage the burn. Cover the burn with a sterile gauze bandage (not fluffy cotton) 2. PART: BEFORE STARTING  GENPOWER generators have been produced in international standards.  Our air-cooled diesel portable generators have some of the following features: ●...

  • Page 8: Filling Oil

    Figure 1 2.1. FILLING OIL: ATTENTION! Your generator has been shipped without oil. Before using, be sure to fill in the oil. Do not ship with oil.  Put the generator on a flat surface.  Clean up around the mouth of the oil tank. ...

  • Page 9: Checking The Oil Level

    2.2. CHECKING THE OIL LEVEL:  Put the generator on a flat surface.  Remove the dipstick and wipe it with a clean cloth.  Put the dipstick back in place.  Take it out again to check the oil level. ...
  • Page 10 3. PART: MAIN PARTS OF THE GENERATOR: ATTENTION! Below picture shows a typical portable diesel portable generator’s parts! Parts may vary from model to model. Figure 5 Circuit Breaker Warning Lamp Fuse AC Output Socket DC Output Figure 6 4. PART: STARTING GENERATOR ATTENTION! Before starting the generator make sure the Circuit Breaker is in the “OFF”...
  • Page 11 4.1. Insert Key: Insert key into start switch and turn it in the “OFF” position. 4.2. Speed Lever: Move the speed lever in the “RUN” position as shown on the Figure 7. STOP Speed Lever Figure 7 4.3. Start Switch: Turn the start switch clockwise to the ‘‘START” position; set the silent type, first turn it clockwise to the “RUN”...

  • Page 12: Part: Maintenance

    Always have authorized persons or authorized services maintained your generator set. Note that guarantee will be void in case of maintenance, repair and setting made by unauthorized services or persons.  Always use original spare parts in maintenance and repair. Never use non-original parts or those approved by Genpower in written form. ...
  • Page 13  Comply with safety measures mentioned in previous sections while performing the maintenance. ATTENTION! When servicing your generator, disconnect the spark plug wire from the spark plug to prevent the engine from starting suddenly. Disconnect the accumulator, if any. Take safety precautions and follow them. 6.1.
  • Page 14 6.4. Fuel Filter Maintenance:  The fuel filter should be cleaned often to keep the engine running at maximum performance,  The recommended time period for cleaning the fuel filter is 6 months or 500 hours of operation,  To do this, first drain the fule from the fuel tank, ...
  • Page 15 6.7. Example Of Maintenance Schedule: PERIOD First Every 3 Every 6 Every 1 Daily ITEM Month Months Months Year Engine Oil Check Check Replace Engine Oil Replace Replace Air Filter Check Check Air Filter Wash Clean Oil Filter Clean Battery Electrolyte Level Clean Check, Valve Clearance...
  • Page 16 THANK YOU FOR CHOOSING GENPOWER GENERATOR SETS, WE WISH FOR YOU TO USE YOUR GENPOWER GENERATOR THROUGH LONG AGES IN ACCORDANCE WITH THESE OPERATING AND MAINTANCE MANUAL. GENERAL DIRECTORATE ASO II. Industrial Zone 2010. Street No: 18 06909 Temelli-Sincan/Ankara, TURKEY Phone/ Fax: +90(312) 641 32 22 - 641 32 23 genpower@genpower.com.tr...

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