Summary of Contents for Hardy Process Solutions C Series
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Series C Corporate Headquarters 10075 Mesa Rim Road San Diego, CA 92121 Phone: (858) 278-2900 Web-Site: https://www.hardysolutions.com Hardy Process Solutions Document Number: 0596-0234-01 Rev J Copyright 2011 - 2023 Hardy Process Solutions, Inc. All Rights Reserved. Printed in the U.S.A. (941028)
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6:30 AM to 5:30 PM Pacific Standard Time) and weekends Outside the U.S Hardy Process Solutions has built a network of support throughout the globe. For specific field service options available in your area please contact your local sales agent or our U.S. factory at +1 858-292-2710, Option 4...
CHAPTER 1 setup, configuration, operation, communication, maintenance, and troubleshooting procedures for the Hardy Process Solutions HI 1746-WS Weigh Scale Module, designed for use in Allen-Bradley’s SLC 5/ 02, 5/03, 5/04, 5/05 programmable controllers. The ®...
• Chapter 8 - Pertains to the Troubleshooting procedures for repair of the instrument. Hardy Process Solutions hopes that this manual meets your needs for information and operation. All correc- tions or suggestions for improvements of this manual are welcome and can be sent to the Technical Publica- tions Department or Customer Support Department at Hardy Process Solutions Inc.
Chapter 1 - Overview remote module. The HI 1746-WS module can be used for a wide variety of process weighing applications such as batching, blending, filling/dispensing, check weighing, force measurement, level by weight and weight rate monitoring. The module can control two (2) relays via two (2) TTL level outputs and transmits data via the back plane to the SLC.
HI 1746-WS WEIGH SCALE MODULE measurement applications. By eliminating the factor of vibratory forces the module is capable of identify- ® ing the actual weight data. WAVERSAVER can be configured from the Configuration Software to ignore noise with frequencies as low as 0.25 Hz. One of five higher additional cut off frequencies may be selected to provide a faster instrument response time.
Chapter 1 - Overview Digital Volt Meter Requires the HI 215IT Junction Box and Hardy Con- (DVM) - Optional figuration Software to monitor both mV and mV/V readings per individual load sensor. Once a problem is detected by the operator the DVM readings help the operator to isolate the faulty component.
HI 1746-WS WEIGH SCALE MODULE leveling and load sharing adjustments to the weighing system. The Hardy Configuration Software is highly recommended for use with this option. Auto Zero Auto Zero Tracking will indicate zero weight, as long as any “live weight” on the scale is below the set Auto Zero Tolerance and the scale is not motion.
Chapter 2 - Specifications CHAPTER 2 - SPECIFICATIONS A Brief Description of Chapter 2 lists the specifications for the HI 1746-WS Chapter 2 Weigh Scale Module. Specifications are listed for the standard instrument and for optional equipment. The specifications listed are designed to assist in the installation, operation and troubleshooting of the instrument.
HI 1746-WS WEIGH SCALE MODULE Common-Mode 110dB at or below 60 Hz Rejection Common-Mode 2.5VDC maximum (with respect to earth ground) Voltage Range Backplane Input 5 VDC maximum (with respect to earth ground) Voltage Backplane Current 0.250 Amps at 5 VDC Load Power +5 VDC +/- 5%...
Chapter 2 - Specifications Approvals UL Certification cUL Certification CE Approval Digital Voltmeter Accuracy +/- 2% of full scale Resolution • mV/V 4 digits to the right of the decimal • mV 1 digit to the right of the decimal Optional Equipment HI 215IT Junction Box IT Junction Box...
HI 1746-WS module. Hardy Process Solutions appreciates your business. Should you experience any problems installing this equipment, contact Hardy Customer Support for assistance.
HI 1746-WS WEIGH SCALE MODULE • Wear an approved wrist-strap grounding device when handling the module. • Touch a grounded object or sur- face to rid yourself of any elec- trostatic discharged prior to handling the module. • Handle the module from the bezel in front away from the con- nector.
Chapter 3 - Installation FIG. 3-2 JUMPER LOCATION/JUMPER SET IN THE DEFAULT OFF (LOCAL MODE) POSITION Installing the HI Step 1. Make sure that the module is oriented cor- 1746-WS into the rectly for installation. (See Fig. 3-3) SLC 500 or Remote Chassis...
HI 1746-WS WEIGH SCALE MODULE FIG. 3-3 POSITIONING THE MODULE FOR INSTALLATION Step 2. Gently slide the module into the SLC or Remote Chassis. Step 3. Slide the digital board between the PCB Guides on the top plate and bottom plate of the chassis to line up the module con- nector with the backplane connector.
Chapter 3 - Installation FIG. 3-4 MODULE RELEASE(S) FIG. 3-5 MODULE INSTALLED IN SLC CHASSIS Removing the Module Step 1. Press down on the top and bottom Proces- from the SLC 500 or sor Releases simultaneously until the mod- Remote Chassis ule can be pulled away from the chassis.
HI 1746-WS WEIGH SCALE MODULE Step 2. Pull the module out of the Chassis. Step 3. Store in a safe, secure location in an anti- static bag or the original enclosure. Installing the Module I/ O Connector About the Module The I/O Connector at the front of the module connects I/O Connector the module to the load sensors and relays, or the HI...
Chapter 3 - Installation FIG. 3-6 MODULE WITH DOOR OPEN Step 2. Install the cable and connector so it allows the module door to be shut. Step 3. There is a bracket (not shown) that allows you to use a tie wrap to secure the cable to the module.
HI 1746-WS WEIGH SCALE MODULE cation requires load cells cables that are less than 50 ft. you must leave the jumpers installed or connect the sense lines, one or the other. If your application calls for load cell cables over 50 ft. or you are using C2 load cells, remove the jumpers and connect the sense lines.
Chapter 3 - Installation Hardy Load Sensor with C2 FIG. 3-8 HARDY LOAD SENSOR/C2 WIRING DIAGRAM Hardy HI 215IT Junction Box FIG. 3-9 HARDY HI 215IT JUNCTION BOX WIRING DIAGRAM NOTE: When connecting the Hardy HI 215IT Junction Box you must remove the two factory installed jumpers that are connected to contacts 2&3 and 6&7 on the module and install sense lines.
HI 1746-WS WEIGH SCALE MODULE Installing the Hardy Contact your local Hardy Representative or Hardy Configuration Sales Department for information about how to pur- Software (Optional) chase the Hardy WS 100 Configuration Software for Windows. Step 1. The SETUP program copies the required files to your hard disk.
Chapter 4 - Setup CHAPTER 4 - SETUP A Brief Description of All information contained in Chapter 4 pertains to Chapter 4 firmware and software settings (Local and Remote modes of operation) to prepare the module controller for calibration and operation. Alternatives to these procedures explicit or implied, contained in this sec- tion are not recommended.
HI 1746-WS WEIGH SCALE MODULE FIG. 4-1 MODULE LEDS LEDS Run/Fault LED Flashing Green Self-Test is running. Flashing Green (5Hz Flash Speed) - Self-Test Failed, or no calibration. Steady Green Self-Test Passed Flashing Red Weigh Scale Module has a fault. Steady Red Module has a major problem.* NOTE:...
Chapter 4 - Setup Local Mode of Operation Type of Device Category: Other I/O Card ID Code: 13635 M Files M0 = 128 Words M1 = 128 Words There are no G files. Remote Mode of Type of Device Category: Other Operation I/O Card ID Code: 3535 Input Words: 8...
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HI 1746-WS WEIGH SCALE MODULE NOTE: After making the change, you need to save the change to non-volatile memory. Changes can be made one word at a time or up to 37 words (all parameters) at a time. NOTE: If multiple words written to the module at the same time, data must be in the same order and have the cor- rect length for each parameter.
Chapter 4 - Setup Remote Mode of For 1746 modules used in the remote chassis, direct Operation mapping of the parameters to the M files is also avail- able. You can write to a specific location in the M0 file, do a single Executable command, such as com- mand 4 to write non-volatile, and the 1746 will pick up the change and apply it to the weigh module and reflect the change in the M1 file.
HI 1746-WS WEIGH SCALE MODULE Command Status indicates if the command suc- ceeded or not. The module writes a value of zero (0) if the command succeeded. If the command failed, the module writes an error code value which indicates the reason for the command fail- ure.
Chapter 4 - Setup FIG. 4-2 PRIMARY AND REMOTE COMMUNICATION DIAGRAM Command Word You may write up to 7 words at a time to either the Encoding Logical O file or the Logical M0 file. Word #0 of the 8 word output file is used to specify where words 1-7 go in either the logical O or M0 file, is called the “Command Word”.
HI 1746-WS WEIGH SCALE MODULE Command Word - 16 bits Configure the Binary value indi- Binary value indi- Read and Write cating number of cating starting off- words to write set for write/read to begin. Writing to the 32 You must Decide whether you are going to write to Word Logical O the M0 or O file.
Chapter 4 - Setup Reading from the Reads are all done in the I file (not to be confused 32 Word Logical I with the “logical I file”). Word #0 will always be a and logical M1 copy of the “Command Word”. Words 1-7 of the I file files can be configured to read up to 7 words from either the Logical M1 or the Logical I file (you cannot read...
HI 1746-WS WEIGH SCALE MODULE Executable Command List CAUTION: ALWAYS PERFORM A READ COMMAND FIRST BEFORE THE WRITE COMMAND EVERYTIME, TO GET THE CORRECT SEQUENCE NUMBER. (SEE THE SET- PARAMS EXAMPLE, RUNG 0 FOR THE LAD- DER LOGIC) Zero Command The Zero Command requests that the current gross (ZEROCMD) weight be set to zero.
Chapter 4 - Setup Error Return Values: • NOTALLOWED - the TareEnable parameter is not set to true • “STATUSWORD” - means the command failed because the weight was not stable (in motion) or there was an A./D error. COMMAND# NUMBER (Hex) STATUS...
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HI 1746-WS WEIGH SCALE MODULE Float Integer to The Float Integer Conversion Command - converts a Integer floating point number into an integer format. (For use Conversion with the SLC 5/02) Command (FLOAT2INT) Data Input Values: 6 bytes (a four byte float, and a two byte integer) Return Value: 4 byte long integer, equal to the float multiplied by the integer.
Chapter 4 - Setup Cal Low Command The Cal Low Command - sets the “calLowCount” (CALLOWCMD) parameter to the current A/D average counts when doing a hard calibration. Error Return Values: • STATUSWORD - there was a conversion error, weight in motion or an A/D error or all three. •...
HI 1746-WS WEIGH SCALE MODULE Error Return Values: • STATUSWORD - there was a conversion error, weight in motion or an A/D error or all three. • C2FAILNODEVS - did not detect any C2 load cells. • C2FAILCAPEQ - detected two load cells with different capacities.
Chapter 4 - Setup Error Return Values: • OUTOFTOLERANCE - is returned if an incor- rect value is entered to a parameter. • INDEXOUTOFRANGE - is returned if no parameter corresponds to the offset specified. COMMAND# NUMBER (Hex) STATUS OFFSET LENGTH DATA 5-16...
HI 1746-WS WEIGH SCALE MODULE FIG. 4-3 SETUP I/O FOR REMOTE MODE OF OPERATION HI WS100 The HI WS100 program communicates with the Configuration remote HI 1746-WS module via an integer (N7, N8, Software Interface etc.) file, as specified in the “Comm Setup Section of (Remote Mode of the HI WS100 Configuration Software Manual Prt.
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Chapter 4 - Setup A version of the ladder logic is contained in the HI WS 100 Configuration Software Manual. All addresses are arbitrary in the ladder logic example and may need to be changed to match the hardware configuration of your system and to prevent conflicts in addressing.
HI 1746-WS WEIGH SCALE MODULE 12. M0:x.yy and M1:x.yyy (where x = slot scanner module is in and yyy = location within the M file) are the M files being written to or read from. 13. M0 is from the processor to the scanner 14.
Chapter 4 - Setup ter, place the 4 bytes for a float, or two bytes for an integer into the dataString. If you have set the WEIGHTMULTIPLIER in the out- put data file to a non-zero value, and you are setting a parameter of type float, the parameter will be set to the 4 byte integer value you place in the dataString, divided by the WEIGHTMULTIPLIER.
HI 1746-WS WEIGH SCALE MODULE Setting Rung #0 Does an initial read of the M1 file. This is Parameters necessary to get the sequence number for Ladder Logic future writes. Explanation Rung #1 Loads data into the write location ready to write.
Chapter 4 - Setup Setting the Zero Sets the range of weights so that the Zero Command Tolerance Value works, as an offset of the calibrated Zero. Setting the Auto When the Auto Zero Tolerance is entered, and Auto Zero Tolerance Zero Tracking is enabled, any weight within the Value entered tolerance of zero and within the Auto Zero...
Chapter 5 - Calibration CHAPTER 5 - CALIBRATION A Brief Description of Chapter 5 pertains to the calibration procedures for Chapter 5 the HI 1746-WS Weigh Scale Module. Alternatives to any procedures either implied or explicitly contained in this chapter are not recommended. In order for the Weigh Module to work properly, it must be calibrated prior to operation.
HI 1746-WS WEIGH SCALE MODULE Contents) is vertically passed through a load cell. (See Fig. 5-1) Check to see that nothing is binding the load cell. This means that nothing is draped across the scale/vessel or the load cell, such as a hose, electrical cord, tubes, or other objects.
Chapter 5 - Calibration The expected output from each load cell/point depends on the mV/V rating of the load cell/point and the weight. For example, a 2mV/V load cell/point will respond with a maximum of 10 mVDC at full weight capacity of the system which includes the weight of the vessel and the weight of the product as measured by the load cell/point.
HI 1746-WS WEIGH SCALE MODULE Based on the example, the operating range for this scale is 5-10 mVDC with a 500 pound weight range. Understand that after zeroing the instrument, the 0 reading refers to the zero reference point and not absolute 0 mVDC or absolute 0 weight.
Chapter 5 - Calibration quantity of load cell in the system. C2 Calibration can be performed by pressing “The Button” located in the front of the module, or via Allen-Bradley DOS PLC 500 AI Series Ladder Logic Editor, Allen-Bradley RS Logix 500 or clicking the C2 selection in Hardy’s Configuration Software.
HI 1746-WS WEIGH SCALE MODULE FIG. 5-4 C2 LED C2 LED Green Off/On Button Calibration was successful Red then Green C2 Cal failed, scale in motion. C2 Calibration Step 1. Check to be sure that the parameters have Using Ladder been setup for your weighing process.
Chapter 5 - Calibration N10:40 - 46 Location of data being written to M0 File. N10:60 - 72 Locations of Parameters Values N10:60 Units N10:61 Number of Averages N10:62 WAVERSAVER Setting N10:63-64 0 Tolerance N10:65-66 A0 Tolerance N10:67-68 Motion N10:69-70 CalLo N10:71-72 Span...
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HI 1746-WS WEIGH SCALE MODULE C2 Calibration Ladder Logic Example (For Local Mode of Operation Only)
HI 1746-WS WEIGH SCALE MODULE FIG. 5-6 C2 LADDER LOGIC EXAMPLE/REMOTE MODE OF OPERATION Hard Calibration Hard Calibration is the traditional method of calibra- tion that uses test weights. Hardy recommends that the test weights total 80 to 100% of the scale capacity. Hard Calibration Step 1.
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Chapter 5 - Calibration Click on the pull down menu for the product you are calibrating. Click on the Ladder Logic Example for the HI 1746-WS Weigh Module, Hard Calibration. Step 4. For sample programs visit https://www.hardysolutions.com/hi1746-ws Use the Docs and Programs tab to download the sample programs.
Chapter 6 - Operating Procedures CHAPTER 6 - OPERATING PROCEDURES A Brief Description of All information contained in Chapter 6 pertains to the Chapter 6 operation of the HI 1746-WS Weigh Scale Module. The Operating Procedures include Writing and Read- ing data transferred between the ControlLogix PLC and the weigh scale module.
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HI 1746-WS WEIGH SCALE MODULE WORD PARAMETER Setpoint 1 Mode Setpoint Mode ROC (Rate of Change) Gross Gain Mode (0 = gain in wght) (1 = loss in wght) force low force high Excitation Error No Excitation Error 8-15 Currently Not Used Setpoint Value (32 bit float, or integer) Setpoint...
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Chapter 6 - Operating Procedures WORD PARAMETER Setpoint 2 Mode Setpoint Mode ROC (Rate of Change) Gross Gain Mode (0 = gain in wght) (1 = loss in wght) Force low Force high Excitation Error No Excitation Error 8-15 Currently Not Used Weight Functions Weight Functions Zero...
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HI 1746-WS WEIGH SCALE MODULE WORD PARAMETER Module Status Word Module Status Bit A/D Conversion Error A/D Failure Weight in lbs (0 = kgs) Zero Tracking Enabled Tare Enabled Zero Enabled Weight in Motion No Calibration Non-Volatile RAM Failure Excitation Monitor Communication Timeout Error 11-13...
Chapter 6 - Operating Procedures WORD PARAMETER Increments on each weight update (about 110 times a second) 26-31 Currently Not Used TABLE 6-1: BLOCK TRANSFER, READ Block Transfer, Read Example (For Local Mode Only) (READWEIGHT) Explanation of the Rung #0 Downloads the weight and rate multipliers READWEIGHT one time.
HI 1746-WS WEIGH SCALE MODULE READWEIGHT Ladder Logic Example FIG. 6-1 READWEIGHT LADDER LOGIC EXAMPLE/LOCAL MODE OF OPERATION Block Transfer, Read For Remote Mode Operation Block Transfer, Read Ladder Logic Example Examples go to the Hardy Website (http://www.har- for Remote Mode dysolutions.com) and Click on Support.
Chapter 6 - Operating Procedures Block Transfer, Write WORD PARAMETER Setpoint Value (32 bit float, or integer) Setpoint Value (32 bit float, or integer) Setpoint Deadband (32 bit float, or integer) Setpoint Deadband (32 bit float, or integer) Setpoint Preact (32 bit float, or integer) Setpoint Preact (32 bit float, or integer) Setpoint 1 Mode...
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HI 1746-WS WEIGH SCALE MODULE WORD PARAMETER Setpoint Deadband (32 bit float, or integer) Setpoint Deadband (32 bit float, or integer) Setpoint Preact (32 bit float, or integer) Setpoint Preact (32 bit float, or integer) Setpoint 2 Mode Setpoint Mode ROC (Rate of Change) Gross Gain Mode (0 = gain in wght)
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Chapter 6 - Operating Procedures Block Transfer, Write For Remote Mode Operation Block Transfer, Write Ladder Logic Example Examples go to the Hardy Website (http://www.har- for Remote Mode dysolutions.com) and Click on Support. Operation...
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Index Index Symbols “THE BUTTON” C2 Calibration 5-5 Numerics 32 Word I and O Files 4-6 A Brief Description of Chapter 1 1-1 A Brief Description of Chapter 2 2-1 A Brief Description of Chapter 3 3-1 A Brief Description of Chapter 4 4-1 A Brief Description of Chapter 5 5-1 A Brief Description of Chapter 6 6-1 About C2 Calibration 5-4...
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HI 1756-WS MANUAL Bits 15-14 set to “01” 4-9 Bits 15-14 set to “10” 4-9 Bits 15-14 set to “11” 4-9 Bits 8-13 4-7 Blending 1-3 Block Transfer, Read 6-1 Block Transfer, Read Example (For Local Mode Only) (READ- WEIGHT) 6-5 Block Transfer, Read Ladder Logic Example for Remote Mode Opera- tion 6-6 Block Transfer, Write 6-7...
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Index Common-Mode Rejection 2-2 Common-Mode Voltage Range 2-2 Configuration Software for Windows 2-3 Conversion Rate 2-1 Customer Support Department 1-2 Data Locations Used for Ladder Logic Examples (For Local Mode of Operation Only) 5-6 Default Parameters 2-4 Description 1-2 DH+ 1-3 DH-485 1-3 Digital TTL (Transistor - Transistor Logic) Level Outputs 1-6 Digital Volt Meter (DVM) 1-5...
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HI 1756-WS MANUAL Force On 1-6 Get Parameters Command (GETPARAM) 4-15 Gross 1-6 Hard Calibration 5-12 Hard Calibration Ladder Logic Example 5-12 Hardy HI 215IT Junction Box 3-9 Hardy Instruments Website (http//www.hardyinst.com) 6-9 Hardy Load Sensor with C2 3-9 Hardy WS 100 Configuration Software 3-10 HI 215IT Junction Box 3-6 HI WS 100 Configuration Software 1-1 HI WS100 Configuration Software Interface (Remote Mode of Opera-...
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Index Load Cell I&M Manual 5-1 Load Cell Wiring Diagrams 3-7 Load Cell/Point Input/Output Measurements 5-2 Load Check 5-4 Local Mode of Operation 4-1, 4-3 Logical File Interface 4-6 M File Data Structure (Words 0 to 5) 4-5 M File Interface 5-1 M File Interface to Set Up for Local Mode of Operation 4-5 M files 4-5 M0 File 4-3, 4-5...
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HI 1756-WS MANUAL Rate of Change (ROC) 1-6 Read C2 Serial Number Command (READC2SERIALNUM) 4-14 Read Data 6-1 Reading from the 32 Word Logical I and logical M1 files 4-8 READWEIGHT Ladder Logic Example 6-6 Relays 3-6 Reload Non-Volatile (RELOADNONVOLATILE) 4-11 Remote Mode of Operation 4-1, 4-3, 4-5 Removing the Module from the SLC 500 or Remote Chassis 3-5 Resolution 2-1...
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Index Storage Temperature Range 2-2 System Test 1-5 Tare Command (TARECMD) 4-10 Technical Publications Department 1-2 Temperature Coefficient 2-2 TTL Level Outputs 1-3 Unit of Measure 4-28 Unpacking 3-1 WAVERSAVER 2-1 ® WAVERSAVER Weighing System Tests 1-5 Weight 2-3 Weight Multiplier 4-20 Windows NT/95/98 3-10 ®...