Peri 019200 Instructions For Use Manual

Trolley with winch

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Trolley with Winch
Item no. 019200
Translation of the Original Instructions for Use
Edition 01 | 2015

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Summary of Contents for Peri 019200

  • Page 1 Trolley with Winch Item no. 019200 Translation of the Original Instructions for Use Edition 01 | 2015...
  • Page 3: Table Of Contents

    Safety Instructions Test Certificate Markings Load-Bearing Capacity Permissible Weights and Heights Part A Applications MULTIPROP PERI UP Rosett PERI UP Rosett Plus PD 8 / PD 8 Eco Part B Transportation and Storage Transport Storage Part C Operations Commissioning Transporting Loads...
  • Page 4 Trolley with Winch Introduction Standard Assembly with With Connector PERI UP Rosett Connection MP 7, 8 7, 8 Basic Unit with Lifting Frame Connectors MP Connectors PERI UP Rosett Winch with Crank Type Plate Inspection Plate Holder for Connectors Translation of the Original Instructions for Use...
  • Page 5 Trolley with Winch Introduction With Connection PD 8 / PD 8 Eco 7, 8 7, 8 Basic Unit with Lifting Frame Connectors PERI UP Rosett Plus Connectors PD 8 Winch with Crank Type Plate Inspection Plate Holder for Connectors Translation of the Original Instructions for Use...
  • Page 7: Introduction

    Trolley with Winch Introduction Intended Use PERI products have been designed for The Trolley with Winch is to be used at exclusive use in the industrial and com- an ambient temperature of -20 °C to mercial sectors only by suitably trained +60 °C.
  • Page 8: Technical Data

    Max. height 2.280 m Weight 162.0 kg Total weight with Connectors MULTIPROP 176.3 kg PERI UP Rosett 183.5 kg PERI UP Rosett Plus 183.2 kg PERI PD 8 / PD 8 Eco 173.0 kg Translation of the Original Instructions for Use...
  • Page 9: Safety Instructions

    Diese Anleitung ist eine Erweiterung zur Betriebsanleitung EGV 14 / EGV 16 der Safety Safety Fa. Still und beschreibt die PERI spezifischen Anforderungen an den Tischlift PTL. Instructions Visual Check gloves Safety goggles Load-bearing point...
  • Page 10 The PERI Trolley with Winch is to be posi- equipment to the official representative tioned and secured to ensure that it can- of the operator.
  • Page 11 The contractor must ensure that no un- PERI products must be protected against authorized person operates the Trolley the effects of the weather and aggres- with Winch.
  • Page 12: Test Certificate

    Trolley with Winch Introduction Test Certificate Periodic Inspections The test certificate must include: The inspections shall be carried out at 1. Date and scope of the inspection with least once a year (shorter intervals in diffi- details of any possible sub-tests to be cult operating conditions) by an compe- carried out.
  • Page 13: Markings

    Markings comply with the requirements of the Machine Directive 2006/42/EC. (Fig. 1) Fig. 2 Inspection Plate It documents the next inspection date. Example PERI inspection plate: September 2016 (Fig. 2) Load-Bearing Capacity 1000 kg Perm. load-bearing capacity of the winch: 1000 kg (Fig.
  • Page 14: Permissible Weights And Heights

    Trolley with Winch Introduction Permissible Weights and Heights Longitudinal direction requirements: MULTIPROP ≥ MRK 120 PERI UP Rosett ≥ UH 150 PERI UP Rosett Plus ≥ UBS 150 Table 1 Total weight Longitudinal direction Transverse direction Tower / Table of travel...
  • Page 15 Trolley with Winch Introduction Permissible Weights and Heights MULTIPROP Permissible MRK Frames for tables and towers Table 3 Aluminium Perm. lifting Steel frame Perm. lifting frame capacity [kg] capacity [kg] MRK 296 MRK 150 MRK 266 – 225 MRK 137 .5 MRK 201.5 MRK 120 1000...
  • Page 16: Part A Applications

    Trolley with Winch Part A Applications A1 MULTIPROP A1.1 Connector MP (galv., blue zinc- plated) Assemble Connectors (2.1, 2.2) so that the safety pawls (2.3) face outwards in each case. (Fig. A1.01) Fig. A1.01 A1.2 Assembly Depending on the connection height, the connectors can be mounted at two posi- tions.
  • Page 17 Trolley with Winch Part A Applications A1 MULTIPROP A1.3 Lifting of Tables and Towers If the max. connection height of 2.10 m of the Trolley with Winch has been excee- ded, the support spindles must be scre- wed back until the frame is securely posi- tioned in the Connector MP! (Fig.
  • Page 18: A2 Peri Up Rosett

    Trolley with Winch Part A Applications A2 PERI UP Rosett A2.1 Connector Rosett (RAL 9016, traffic white) For a tower width of 1.50 m. (Fig. A2.01) Assemble Connectors Rosett (3.1, 3.2) so that the safety pawls (3.3) face outwards in each case. (Fig. A2.02) Fig.
  • Page 19 (3.3) are automatically pushed upwards at the rear, fall in a for- ward direction and thus secure the Ledger against lifting. (Fig. A2.03) A2.6 PERI UP Rosett Spindle Extension: Min. 8 cm. (Fig. A2.03) Fig. A2.03 Visual check of the safety pawls.
  • Page 20: A3 Peri Up Rosett Plus

    Trolley with Winch Part A Applications A3 PERI UP Rosett Plus A3.1 Connector Rosett Plus (RAL 2002, vermillion) For a tower width of 1.50 m. (Fig. A3.01) Assemble Connector Rosett Plus (4.1, 4.2) so that the safety pawls (4.3) face outwards in each case.
  • Page 21 Trolley with Winch Part A Applications A3 PERI UP Rosett Plus A3.4 Lifting of Tables and Towers A3.5 Starting Operations 1. Push the Trolley with Winch and the Te- lescopic Tubes Rosett Plus centrally un- der the rosetts (4.8). 2. Adjust the height by means of the winch (6) so that the rosetts are con- nected to the support hooks (3.7) and...
  • Page 22: A4 Pd 8 / Pd 8 Eco

    Trolley with Winch Part A Applications A4 PD 8 / PD 8 Eco A4.1 Connector PD 8 / PD 8 Eco (RAL 1028, melon yellow) (Fig. A4.01) Fig. A4.01 Depending on the spindle extension, the frame of the PD 8 / PD 8 Eco can be ac- commodated in the bottom or top sup- port (5.2).
  • Page 23 Trolley with Winch Part A Applications A4 PD 8 / PD 8 Eco A4.4 Moving of Slab Tables and Shoring Towers With a spindle extension < 30 cm, the front castors must be temporarily remo- ved. A4.5 Preparation 1. Place the Trolley with Winch (1) in an in- clined position to the PD 8 / PD 8 Eco.
  • Page 24: Part B Transportation And Storage

    Trolley with Winch Part B Transportation and Storage B1 Transportation B1.1 Securing for Transportation Warning – When moving with the crane, do not exceed the load-bearing capacity of the lifting gear or hoisting equip- ment! – Ensure that the lifting equipment is correctly positioned and connected! –...
  • Page 25: B2 Storage

    Trolley with Winch Part B Transportation and Storage B2 Storage B2.2 Commissioning after a Long B2.1 Short-Term Storage Storage Period After being in storage for longer than six Warning months, the Trolley with Winch must be Do not park the Trolley with Winch on carefully checked before being returned a slope! to service.
  • Page 26: Part C Operations

    6. All wheels (1.1) must be smooth run- ning and show no signs of damage. 7 . All components must be correctly mounted. 8. Only original PERI components may be used. Fig. C1.02 Translation of the Original Instructions for Use...
  • Page 27: C2 Transporting Loads

    Trolley with Winch Part C Operations C2 Transport of Load C2.1 Moving Symmetrically assembled towers / tables Warning can be safely moved with two Trolleys – Slab tables / shoring towers must be with Winches up to the specified sizes in symmetrical to the longitudinal axis the design tables.
  • Page 28: C3 Winch

    Trolley with Winch Part C Operations C3 Winch Warning – The winch is only suitable for manu- al operations! – Check the functionality of the winch and brake before every use. Lubri- cate toothed rack when necessary. – Repairs are to be carried out only by qualified personnel! –...
  • Page 29: C4 Dismantling Of The Lifting Trolley

    Trolley with Winch Part C Operations C4 Disassembling the Trolley with Winch Important When lowering the load, ensure that 2.3 / 3.3 / 4.3 the securing pawls are in an open po- sition! C4 Lowering 1. Turn securing pawls (2.3 / 3.3 / 4.3) upwards in a forward direction (stop position).
  • Page 30: Part D Maintenance And Repairs

    − All maintenance and repair work − Check the securing pawls and winch must be carried out either by PERI for functionality, wear and damage. personnel or other competent per- sons only! D1.3 Welding...
  • Page 31: D2 Cleaning

    Trolley with Winch Part D Maintenance and Repairs D2 Cleaning D2.1 General D2.4 Cleaning the Toothed Rack Important Important Cleaning operations must not be car- The toothed rack is a safety element. ried out with flammable liquids! Using cold cleaners or caustic or aci- dic and chloric liquids may damage the components! D2.5 Cleaning procedure:...
  • Page 32: D3 Remedial Action For Malfunctions

    Trolley with Winch Part D Maintenance and Repairs D3 Remedial Measure for a Malfunction D3.1 Possible Malfunctions Malfunction Cause Elimination Cranking the winch in an Lubrication in bearing Carry out maintenance unloaded state is difficult. points and toothing is work. missing.
  • Page 33: Part E Disposal

    These materials could possibly be re-used in a recycling process. During disposal operations, personal PERI takes no responsibility for any protective equipment must be worn. possible damage to persons or pro- perty which has been caused by the re-use of machine parts of the Trolley with Winch.
  • Page 34: Components

    Trolley with Winch Components Item no. Weight kg 019200 162.000 Trolley with Winch Note For moving towers and tables Follow Instructions for Use. Important with MULTIPROP , Rosett, Ro- Permissible load-bearing sett Plus and PD 8 / PD 8 Eco.
  • Page 35 Trolley with Winch Components Item no. Weight kg 118114 14.300 Connector MP –Trolley Note For moving MULTIPROP to- Consists of: wers using the Trolley with Connector on the left and Winch. right (2 parts). 118605 21.500 Connector Rosett – Trolley Note Consists of: For moving Rosett towers...
  • Page 36 Trolley with Winch Components Item no. Weight kg 117954 21.200 Connector Rosett Plus – Note Trolley Consists of: Connector on the left and For moving Rosett Plus to- right (4 parts). wers using the Trolley with Winch. 118115 11.000 Connector PD 8 – Trolley Note Consists of: For moving PD 8 / PD 8 Eco...
  • Page 37 Trolley with Winch Translation of the Original Instructions for Use...
  • Page 38: Ec-Declaration Of Conformity

    EG - Konformitätserklärung im Sinne der EG-Richtlinie 2006/42/EG Anhang II, 1.A In der Gemeinschaft ansässige Person, die bevollmächtigt ist, die technischen Unterlagen zusammenzustellen: Dipl.-Ing. Rainer Bolz PERI GmbH Rudolf-Diesel-Straße 19 89259 Weißenhorn Beschreibung und Identifi zierung der Maschine: Produktgruppe: Traggerüst...
  • Page 39 EC Machinery Directive 2006/42/EC Annex II, 1.A Person residing within the Community authorised to compile the relevant technical documentation: Dipl.-Ing. Rainer Bolz PERI GmbH Rudolf-Diesel-Strasse 19 89259 Weissenhorn Description and identification of the machinery: Product Group: Falsework...
  • Page 40 Climbing Systems Tunnel Formwork Bridge Formwork Slab Formwork Shoring Systems Construction Scaffold Facade Scaffold Industrial Scaffold Access Protection Scaffold System-Independent Accessories Services PERI GmbH Formwork Scaffolding Engineering Rudolf-Diesel-Strasse 19 89264 Weissenhorn Germany Tel. +49 (0)7309.950-0 Fax +49 (0)7309.951-0 info@peri.com www.peri.com...

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