Related Manuals for Peri VST Series
Summary of Contents for Peri VST Series
- Page 1 Hydraulic Head Spindle Device VST Item no. 117465 | Item no. 117678 Translation of the Original Instructions for Use Edition 02 | 2016...
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Page 2: Table Of Contents
Content Introduction Overview Safety instructions Intended use Instructions for Use Target groups Storage and transportation Additional technical documentation Identification markings Care and maintenance instructions Inspections Technical data Application Commissioning Assembly Height adjustment Lowering Dismantling Troubleshooting Disposal Appendix Components EC Declaration of Conformity Hydraulic Head Spindle Device VST Translation of the Original Instructions for Use... -
Page 3: Introduction
Introduction Overview Head Spindle VST 100 Hydraulic Unit VST (1.1) Fork Head (2.1) Hydraulic Cylinder (1.2) Centering Jaws (2.2) Hydraulic Hose (1.3) Spindle Nut (2.3) Manometer (1.4) Spindle Sleeve (2.4) Hydraulic Hand Pump (1.5) Mounting Shaft VST Hydraulic Head Spindle Device VST Translation of the Original Instructions for Use... -
Page 4: Key
Introduction Dimension specifications Safety instructions Dimensions are usually given in mm. Other units of measure, e.g. cm, are shown in the illustrations. Load details are usually given in kg. Other measurement units, e.g. t, are shown in the illustrations. Note Conventions Instructions are numbered with: ƒ... -
Page 5: Safety Instructions
Introduction Safety instructions The safety instructions alert site person- nel to the risks involved and provide information on how to avoid these risks. Safety instructions are featured at the beginning of the section ahead of the instructions, and are highlighted as follows: Danger This sign indicates an extremely hazard-... - Page 6 PERI products are to be used in such a way that persons are never put at risk in For a better understanding, detailed illus- any way! trations are partly incomplete.
- Page 7 Introduction Safety instructions Product-specific Observe storm warnings! Depending During assembly or dismantling of the on the type of load and the surface area hydraulic components, the system subjected to the wind, the decision pressure must be 0 bar (0 psi). whether sufficient safety measures are in place when moving the load is taken Do not touch pressurized hydraulic hos-...
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Page 8: Intended Use
Introduction Intended use PERI products have been designed The product described here corresponds for exclusive use in the industrial and to the relevant provisions and regulations commercial sectors by suitably trained of Machinery Directive 2006/42/EC. personnel only! These Instructions for Use provide the The Hydraulic Head Spindle Device VST basis for the risk assessment. -
Page 9: Instructions For Use
Instructions for Use represents a misapplication with a potential safety risk. Changes to PERI components are not permitted. Only PERI original components may be used. The use of other products and spare parts represents a misapplication with associated safety risks. -
Page 10: Target Groups
Introduction Target groups Contractors Qualified and competent personnel These Instructions for Use are intended Due to the specialist knowledge gained for contractors who from professional training, work experi- assemble, modify and dismantle, or ence and recent professional activity, the ƒ qualified person has a reliable under- use the shoring, e.g. - Page 11 Introduction Qualified specialists Scaffolding may only be assembled, modified or dismantled by personnel In other countries, ensure that the who are suitably qualified to do so. relevant national guidelines and For the work to be carried out, the regulations in the respective current qualified specialists must have received version are complied with! instructions** which contain at least the...
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Page 12: Storage And Transportation
When transporting or placing in tempo- Head Spindle Device VST. rary storage, the hydraulic components – hose, cylinder and hand pump – must be Use original PERI storage and transport separately stored and transported in the systems, e.g. crate pallets. designated aluminum case. (Fig. 1) - Page 13 Introduction Fig. 1 2.4a Hydraulic Unit VST: Hydraulic cylinder Hydraulic hose Manometer Hydraulic hand pump 2.4a Vent and filler cap Aluminium case (780 x 380 x 380 mm) Instructions for Use Hydraulic Head Spindle Device VST Translation of the Original Instructions for Use...
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Page 14: Additional Technical Documentation
Introduction Storage and transportation Transportation position 1. Turn the spindle nut (1.3) with mount- ing shaft anti-clockwise as far as pos- sible. (Fig. 2) 2. Turn the spindle sleeve (1.4) with mounting shaft clockwise as far as possible. (Fig. 3) Fig. -
Page 15: Identification Markings
Eigengewicht / Self weight: 172 kg dle Device VST if the inspection Betriebsanleitung beachten! / Follow Instructions of Use! PERI GmbH, Postfach 1264, 89259 Weißenhorn sticker is missing, has expired, or is illegible! Fig. 4 – If markings are missing, illegible or... - Page 16 Introduction Identification markings Hydraulic Unit VST Hydraulic Unit VST Warning sign Hydraulic hand pump Manometer Max. operating pressure 680 bar (700 kN) Hydraulic Head Spindle Device VST Translation of the Original Instructions for Use...
- Page 17 Introduction Hydraulic Unit VST Hydraulic hose Warning sign on hydraulic hose Hydraulic Head Spindle Device VST Translation of the Original Instructions for Use...
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Page 18: Care And Maintenance Instructions
If corrective maintenance or the replace- ment of worn components is required, Regularly check the manometer to en- only PERI original parts are to be used as sure its accuracy. Critical pressure meas- spare parts. urements, malfunction or failure of the... - Page 19 Introduction 2.4d 2.4c 2.4e Lubrication of the pump Depending on the application and fre- quency, the supporting bolts (2.4c), the cylinder surface (2.4d) and lever arm guide (2.4e) must be lubricated with roll- er bearing grease. (Fig. 7) Fig. 7 Hydraulic Head Spindle Device VST Translation of the Original Instructions for Use...
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Page 20: Inspections
The contractor is responsible for deter- mining the type, scope and intervals for the required inspections relating to the provision of the PERI product. As a result of these inspections, any safety-related defects are to be systematically identi- fied and remedied. - Page 21 A new inspec- – cracks, bending, flattening, notches on tion is to be subsequently carried out. welding seams and components. – only original PERI components may be 4.5 Inspection before starting work operations used. – indications of inpermissible heating or –...
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Page 22: Technical Data
Introduction Technical data Head Spindle VST 100 = 2,5% x F A static calculation is required for each operation! Designation Description Unit Permissible load-bearing capacity 2.5% x F Thread TR 90 x 12 486 x 356 Length x width Min. height Max. height 1227 Max. - Page 23 Introduction Technical data Hydraulic cylinder Description Unit Type RSM 750 [single-acting] Max. compressive force Max. operating pressure 10000 [700] psi [bar] Stroke Overall height, retracted Max. overall height Effective piston area 102.6 cm² Oil volume cm³ Weight 11.3 Manometer Description Unit Type G2535L...
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Page 24: Application
Application Commissioning Initial commissioning Measures before initial commissioning: Check availability of all components. ƒ Familiarise yourself with the equip- ƒ ment using the available documenta- tion. Check the hydraulic oil tank for cleanli- ƒ ness. Assembly of the hydraulic compo- ƒ... - Page 25 Application Changing the hydraulic oil Caution Risk of poisoning! – Swallowing hydraulic oil or contact with the skin can result in health problems. – Avoid any body contact with the hydraulic oil. – Completely retract the hydraulic cylin- der! – Too much oil can lead to a malfunction. Procedure 1.
- Page 26 Application Commissioning Topping up the hydraulic oil Caution Risk of poisoning! – Swallowing hydraulic oil or contact with the skin can result in health problems. – Avoid any body contact with the hydraulic oil. – Completely retract the hydraulic cylin- der! –...
- Page 27 Hydraulic Head Spindle Device VST Translation of the Original Instructions for Use...
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Page 28: Assembly
Application Assembly Adjustment for cross beam width – The Head Spindle VST 100 is adjusta- ble for crossbeam widths from 20 cm to 32 cm. – For the centric position of the cross- beam, the spacer plates are uniformly positioned on the two inner sides of the fork head. - Page 29 Application Assembly of hydraulic components Caution Risk of poisoning! – Swallowing hydraulic oil or contact with the skin can result in health problems. – Avoid any body contact with the hydraulic oil. Check all screwed connections and cou- plings for tightness and leakage. After pressurization of the hydraulic system, the components can no longer be tight- ened by hand.
- Page 30 Fig. 16 only when the shoring system has been completely assembled. Follow Instructions for Assembly and Use for the PERI Heavy-Duty Shoring Tower VST. Procedure: 1. Position hydraulic cylinder (2.1) in the Head Spindle VST 100. (Fig. 16 + 17) 2.
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Page 31: Height Adjustment
Application Height adjustment Warning – Before using the Hydraulic Head Spindle Device VST, check that all components are properly connected to each other! – Remove or secure any loose compo- nents! – Do not exceed the max. operating pressure 680 bar (700 kN)! –... - Page 32 Application Height adjustment Warning Take into consideration max. spin- dling height! Thread must be visible in the inspection holes. – Raise the Head Spindle VST 100 in maximum 10 mm increments. – As long as the thread is visible through the inspection holes, the spindle height is within the permissible range.
- Page 33 Application Procedure 1. Drain the hydraulic cylinder (2.1) by turning the drain valve (2.4b) coun- ter-clockwise. 2. Close drain valve. 3. Insert the Mounting Shaft VST (1.5) into a bore (1.4a) of the spindle sleeve 1.4a (1.4). 4. Turn spindle sleeve with Mounting 2.4b Shaft VST downwards until spindle sleeve rests on hydraulic cylinder.
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Page 34: Lowering
Application Lowering Danger Personal injury and material damage! – Lower only if the concrete has hardened enough and the person in charge has given instructions to do so! – During operations, keep hands and feet away from the cylinder and Head Spindle VST 100 in order to prevent injuries! –... - Page 35 Application Procedure 1. Drain the hydraulic cylinder (2.1) by turning the drain valve (2.4b) coun- ter-clockwise. 2. Close drain valve. 3. Turn spindle sleeve (1.4) with Mount- ing Shaft VST (1.5) 13 mm over top edge of the hydraulic cylinder. (Fig. 24) 1.4a 4.
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Page 36: Dismantling
Application Dismantling Dismantling the hydraulic components Warning Risk of injury! – Haydraulic cylinder must be com- pletely retracted and the hydraulic system free of pressure! – Swallowing hydraulic oil or contact with the skin can result in health problems. – Avoid any body contact with the 2.4b hydraulic oil. - Page 37 Application Dismantling the crossbeam Procedure: 1. Remove crossbeam (3). (Fig. 30) 2. Loosen the four bolts (1.7) of the fork head (1.1) by turning them counter-clockwise, and then remove. (Fig. 31) 3. Remove spacer plates (1.6). 4. Extend centering jaws (1.2) by moving as far as possible.
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Page 38: Troubleshooting
Application Troubleshooting Malfunction Possible cause Remedial action Cylinder cannot be ex- Oil level is too low in Top up oil in accordance with the tended, extends too the pump. Maintenance and Repair section. slowly, or stops during Open drain valve. Close drain valve. - Page 39 Application Malfunction Possible cause Remedial action Cylinder does not Drain valve closed. Open drain valve. retract, only partly retracts, or retracts Too much oil in the Reduce oil level by draining oil much slower than pump tank. tank down to maximum level. usual.
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Page 40: Disposal
Application Disposal Disposal of the Hydraulic Head Spindle Device VST must be arranged by an au- thorized person. Caution – Separate materials correctly and according to type. – The materials are to be disposed of according to local regulations and guidelines. -
Page 41: Components
Components Item no. Weight kg Head Spindle VST 100 Technical data 117465 172.000 As head spindle for the VARI- Permissible load-bearing OKIT Heavy-Duty Shoring capacity 70 t. Tower. As an option, can be used with the hydraulic de- vice. Ø21 Ø21 Accessories Mounting Shaft VST... -
Page 42: Ec Declaration Of Conformity
EG – Konformitätserklärung im Sinne der EG-Richtlinie 2006/42/EG Anhang II, 1. A In der Gemeinschaft ansässige Person, die bevollmächtigt ist, die technischen Unterlagen zusammenzustellen: Dipl.-Ing. Rainer Bolz PERI GmbH Rudolf-Diesel-Straße 19 89259 Weißenhorn Beschreibung und Identifi zierung: Produktgruppe: Traggerüst Typ: Absenkeinheit Artikel-Nr.:... - Page 43 EC – declaration of conformity according to the EC-Machinery Directive 2006/42/EC Annex II, 1. A Person residing within the Community authorised to compile the relevant technical documentation: Dipl.-Ing. Rainer Bolz PERI GmbH Rudolf-Diesel-Strasse 19 89259 Weissenhorn Description and identification: Product Group: Falsework Lowering Device VST...
- Page 46 Climbing Systems Bridge Formwork Tunnel Formwork Shoring Systems Construction Scaffold Facade Scaffold Industrial Scaffold Access Protection Scaffold Safety Systems System-Independent Services Accessories PERI GmbH Formwork Scaffolding Engineering Rudolf-Diesel-Strasse 19 89264 Weissenhorn Germany Tel. +49 (0)7309.950-0 Fax +49 (0)7309.951-0 info@peri.com www.peri.com...