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Peri VTC Assembly Instructions Manual

System components for the tunnel formwork carriage
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VTC
System Components for the Tunnel
Formwork Carriage
Assembly Instructions – Version 2.0

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Summary of Contents for Peri VTC

  • Page 1 System Components for the Tunnel Formwork Carriage Assembly Instructions – Version 2.0...

  • Page 3: Table Of Contents

    Extending or retracting the wall formwork Installing the liftframe Raising or lowering the tunnel formwork Fitting the hinge slide carriage Fitting the Wheel Block VARIOKIT 300 kN Moving the tunnel formwork carriage Mounting the Hydraulic Drive VARIOKIT Requirement Mounting the Heavy Duty Wheel VARIOKIT Preparation VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 4 Transportation and storage H1 General transport instructions General safety instructions Packaging Transport from and to the construction site Transport and temporary storage on the construction site Longer storage periods H2 Dimensions VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 5 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 6: Overview

    A1 Hydr.Pump VARIOKIT 8-fold A2 Hydraulic components A3 Lifting and Lowering Unit LALD A4 Hydraulic traversing drive B1 General assembly procedure B2 Base Beam VARIOKIT B3 Base Beam RCS B4 Base Beam HDT B5 Installing hydraulic components B6 Connecting and converting hydraulic units VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 7: Key

    – Horizontal ledger Arrow representing an action corresponds to: – Horizontal Ledger UH Plus Arrow representing a reaction of – Horizontal Ledger UH-2 an action* Arrow representing forces * If not identical to the action arrow. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 8: Introduction

    (supervisor). * Valid in Germany: Regulations for Occupational ** Instructions are given by the contractor them- Health and Safety on Construction Sites 30 selves or a competent person selected by (RAB 30). them. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 9: Product Description

    The components are to be inspected before each use to ensure they are in perfect condition and that they function correctly. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 10: Cleaning And Maintenance Instructions

    Spray the concrete intentional change in their position is release agent very thinly and evenly! possible. Do not clean components suspended on crane lifting gear. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 11: Additional Technical Documentation

    Information”. Depending on the component and digi- tal solution, you can: ■ Call up technical documents. ■ View maintenance plans. ■ Track information on transport and logistics. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 12: Safety Instructions

    Secure all bolts with cotter pins and all ■ do not jump, screws with nuts. ■ do not run, ■ do not drop anything from or onto it. VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 13 Only use tested and approved lifting is available and used as intended. gear. For work at a higher level, use an ap- proved ladder or platform system, or an assembly scaffold. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 14: System-Specific

    Find a secure standing position next to the components or assembly units. Use assembly scaffolds. Always keep components and assem- bly units free of dirt, ice and snow. VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 15 In case the access hatches are blocked Avoid installing working areas and when retracting the formwork, ensure access routes in danger zones. that site personnel can still use the emergency escape route. VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 16 ■ Route hydraulic lines and power ca- bles in such a way that they cannot be disconnected or sheared off, and that they do not pose a tripping hazard. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 17: Storage And Transportation

    PERI recommends the use of an oil systems, e.g. crate pallets, pallets or pan to collect hydraulic oil from the hy- stacking devices. Do not suspend any objects from the draulic unit. electrical lines. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 18: A1 Hydr.pump Variokit 8-Fold

    1.8 Oil level indicator with tempera- 1.18 RFID LA tag ture display 1.19 Splint 1.9 Filling opening for hydraulic oil 1.20 Oil pan 1.21 Funnel Fig. A1.01 1.15 1.18 1.12 1.17 Fig. A1.02 Fig. A1.03 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 19 Supply voltage 400 V 460 V Safety device 16 A slow 16 A slow Frequency 50 Hz 60 Hz Oil volume 87 l 87 l Weight 241 kg 241 kg 1.16 1.13 1.14 1.21 1.11 1.10 1.20 1.19 Fig. A1.04 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 20: Operating The Hydraulic Unit

    → the hydraulic cylinder retracts. (Fig. A1.07) Switching off Turn the switch (1.24) on the CEE mo- tor protection plug to 0. → The hydraulic unit is switched off. Fig. A1.06 Fig. A1.07 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 21 The oil level indicator with temperature gauge (1.8) is an instrument cluster and shows the oil level and oil temperature. (Fig. A1.10) Oil level Oil temperature Fig. A1.10 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 22: A2 Hydraulic Components

    Lifting and lowering cylinder 2.1 Quick coupler feed 2.2 Quick coupler return 2.3 Rod side 2.4 Piston side 2.5 RFID LA tag (Fig. A2.01) Fig. A2.01 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 23: Hydr.-Cylinder

    Weight 22 kg the wall formwork without requiring any re-adjustment. Hydr.-Cylinder 3.1 Quick coupler feed 3.2 Quick coupler return 3.3 Rod side 3.4 Piston side 3.5 RFID LA tag (Fig. A2.02) Fig. A2.02 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 24: Hydraulic Quick Coupler

    (60.5). 2. Press the quick coupler together, push back the retaining ring (60.3) and hold it there. Fig. A2.06 3. Pull the quick coupler apart. (Fig. A2.06) VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 25: Hydraulic Hose

    If the hydraulic hoses are too long, this they do not create any tripping creates unnecessary pressure losses. hazards. Do not place any objects on the hy- draulic hoses. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 26: A3 Lifting And Lowering Unit Lald

    (24.3) into the required direction. the ground. (Fig. A3.04) The hinge slide facilitates exact posi- tioning of the tunnel formwork carriage in a transverse direction. (Fig. A3.02) Fig. A3.02 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 27 24.8 Hinge Slide LALD VARIOKIT 24.6 + 24.7 24.3 24.1 Spindle 24.2 Spindle head 24.3 Bearing shell 24.4 24.4 Bearing block 24.5 24.5 Bottom profile 24.6 Bolt M24x50 Fig. A3.04 24.7 Nut M24 24.8 Eyelet for hinge slide VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 28: Lifting Tool Lald Variokit

    25.11 (24.8). 28.2 3. Pull the lever further upwards until the hinge slide (24) is fully raised. (Fig. A3.07) 28.1 24.8 28.4 Fig. A3.07 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 29: A4 Hydraulic Traversing Drive

    33.7 Connection A2 (motor 2 feed) Fig. A4.02 33.8 Connection B2 (motor 2 return) 33.9 Direction of movement forwards (large arrow) 33.10 Direction of movement back- wards (small arrow) (Fig. A4.01 + A4.02 + A4.03) 33.7 33.8 33.5 33.6 Fig. A4.03 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 30: Hydraulic Drive Variokit

    300 kN and connected to the wheel. 32.4 32.1 Connection A (feed) 32.2 Connection B (return) 32.3 Connection Y (leakage oil line) 32.4 Attachment point 32.8 Holes for coupling bolts (Fig. A4.04 + A4.05) 32.8 Fig. A4.04 32.3 32.2 32.1 Fig. A4.05 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 31: Wheel Block Variokit 300 Kn

    31.1 Wheel 31.2 Guide roller 31.2 31.3 Coupling Bolt M20x200 31.4 Attachment point 31.5 Fitting Pin M20x120 31.5 31.1 Fig. A4.07 Fig. A4.08 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 32: Charts

    5,00 % 0,0 to 0,0 to 20,0 to 0,0 to 0,00 % 1,00 % 2,00 % 3,00 % 4,00 % 5,00 % 6,00 % Steigung in Fahrtrichtung Zulässiger Einsatzbereich Grenzbereich Fig. A4.10 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 33: A5 System-Specific Components

    34.7 Telescopic tube at bottom 34.8 Base Plate 34.1 34.9 Bottom lugs 34.3 34.10 Locking pin 34.2 34.11 Linch pin 34.12 34.12 Side marking (Fig. A5.01) 34.7 34.10 + 34.11 34.9 34.8 Fig. A5.01 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 34 ■ The alignment of the head piece is changed by re-bolting from A1 to B1 or A2 to B2. However, the extension length of the telescopic prop does not change. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 35: Vertical Connector Rcs

    Cotter Pins 5/1 ga (126). 2. Fix the Climbing Rail RCS (10.2) to the vertical connector (14) using fill- er pin 21x120 (123) and filler pin 26x120 (125). Secure with Cotter Pin 4/1 ga (124) and Cotter Pin 5/1 ga (126). (Fig. A5.02) VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 36: Cross Connector Rcs Variokit

    The cross connector lies between the profiles of the Climbing Rail RCS. 3. Fix to the cross connector (15) with filler pins 26x120 (125) and secure with Cotter Pins 5/1 ga (126). (Fig. A5.03) Fig. A5.03 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 37: Slab Shoe Variokit

    4. Tension the tie rod (131) with the hex nut (132). (Fig. A5.04) Determine the required anchoring depth and concrete strength according to separate static calculations in ac- cordance with Building Authority Approval Z-21.6-1767. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 38: Hinge Connector Rcs

    Fix each hinge connector with two filler pins 21x120 and two filler pins 26x120. Fig. A5.06 shows two hinge connec- tors from above, before assembly and Fig. A5.06b in the final position. Fig. A5.06c VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 39 Secure with Cotter Pin 4/1 ga (124) and Cotter Pin 5/1 ga (126). 2. Connect the two Hinge Connectors RCS (17) with Pin Hinge Connector RCS (136). 3. Position the washer (136.1). 123 + 124 4. Secure with linch pin (136.2). (Fig. A5.08) 10.2 Fig. A5.08 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 40: A6 Component Overview And Tool List

    Distribution waler Hex-Nut ISO 7040-M24-8-ga 105032 Connection bracket Washer ISO 7089-24-200HV-ga 722663 Steel Waler SRU 147 U120 103877 Fitting Pin Ø21x120 104031 Support Frame 250 Rail 113770 Cotter Pin 4/1 ga 018060 Lowering Wedge 420 kN painted 024590 Fitting Pin Ø26x120 111567 Heavy Duty Roller Swivel Plate 131811 Cotter Pin 5/1 ga 022230 Heavy Duty Roller 200 kN/A-II 022041 Pin Ø40x160 127400 Pin Ø50x175 127397 Linch Pin DIN 11023-10x65 126417 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 41: Tool List

    Hammer Cable Binder NT-240H 051760 Round slings Tightening torques Unless otherwise indicated, PERI recommends the following guide values for screw connections as “hand-tightened” tightening torques M A,hand-tightened These guide values are based on DIN EN 15048-1:2016-09 with minimum Safety Factor 3 against breakage. Quality class Quality 4.6...

  • Page 42: Structure

    (Fig. B1.01) the next concreting section by Supporting ■ suitable construction site equipment structure provided by the customer. ■ the hydraulic traversing drive. Fig. B1.01 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 43: B2 Base Beam Variokit

    M20 (113) and washers M20 (114). 4. Remove the crane lifting gear. (Fig. B2.01) Fix the hydraulic unit to the base beam so that the oil tank is centred on the base beam. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 44: Installing The Liftframe

    (25.5) in its original position with bolts M24x50 (115b) and nuts M24 (120). 6. Raise the liftframe so that it rests firmly against the base beam (10.1). 115 a 25.6 115b 25.5 Fig. B2.03 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 45: Fitting The Hinge Slide

    (126b). 7. Insert the filler pin 26x120 (125a) one hole higher in the parking posi- tion and secure with cotter pin (126a). (Fig. B2.04 + B2.05) 125a + 126a 25.9 125b + 126b Fig. B2.05 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 46 3. Fix the base profile with bolts M24x50 (24.6) and nuts M24 (24.7). 4. For the rest of the assembly pro- cess for the hinge slide, see Assembly with Crane Rail A75. (Fig. B2.06) 24.6 + 24.7 24.5 Fig. B2.06 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 47: Fitting The Wheel Block Variokit 300 Kn

    3. Fix the wheel block to the base beam with bolts M20x70 (110), washers M20 (114) and self-locking nuts M20 (113). 4. Remove the crane lifting gear. (Fig. B2.07) Fig. B2.07 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 48 M24 (122) and self-locking nuts M24 (121). 5. Remove the crane lifting gear. (Fig. B2.08) The hydraulic drive turns in a clockwise direction when looking at the wheel hub. Fig. B2.08 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 49: Mounting The Hydraulic Drive Variokit

    32.5 32.7 32.6 damaged. Never close this gap with a higher tightening torque or shorter bolts! 31.3 Fig. B2.09b VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 50: Mounting The Heavy Duty Wheel Variokit

    (110), washers M20 (114) and self-locking nuts M20 (113). (Fig. B2.10) For easier and safer installation, insert two Tie Rods DW15 through the heavy duty wheel and secure them with DW15 cam nuts. Fig. B2.10 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 51 (23), washers M24 (122) and self-locking nuts M24 (121). (Fig. B2.11) For easier and safer installation, insert two Tie Rods DW15 through the heavy duty wheel and secure them with DW15 cam nuts. Fig. B2.11 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 52: Installing The Flange Cage Hdw Variokit

    (20) on both sides using M16x25 bolts (103) and M16 washers (106). 3. Connect the two flange cages using 20.1 M16x150 bolts (104) and M16 self-locking nuts (105). (Fig. B2.12) Fig. B2.12 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 53: Installing The Valve Block Hydr.-Drive

    Fig. B2.13 4. Fix the Valve Block Hydr.-Drive (33) at the end of the Steel Waler SRU 147 (37) using two filler pins 21x120 (123) and secure with Cotter Pins 4/1 ga (124). (Fig. B2.14) 10.1 123 + 124 Fig. B2.14 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 54: Fitting The Support Wedgebox Variokit

    1. Position the support wedgebox (26) at the installation position. 2. Fix the support wedgebox to the base beam with bolts M20x60 (109), washers M20 (114) and self-locking nuts M20 (113). 10.1 Fig. B2.16 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 55: Installing The Heavy-Duty Roller Gear 200 Kn

    (102) and self-locking nuts M12 Bolt M20x60 (101). Nut M20 self-locking (Fig. B2.17) Washer M20 The longer side of the Heavy Duty Roller Swivel Plate is parallel to the di- rection of travel. 10.1 Fig. B2.17 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 56: B3 Base Beam Rcs

    4. Slide multiadaptor (11a) upwards along the inclination until both com- ponents engage. (Fig. B3.02) Fig. B3.03 shows the multiadaptor as- sembly unit. The assembly unit is fixed in the Climbing Rail RCS with filler pins. Fig. B3.03 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 57: Installing The Hydraulic Unit

    26x120 (125) and secure with Cotter Pins 5/1 ga (126). 2. Secure both Multiadaptors RCS (11) with filler pins 21x120 (123) to pre- vent twisting. Secure filler pins 21x120 with Cotter Pins 4/1 ga (124). 123 + 124 125 + 126 10.2 Fig. B3.04 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 58: Modifying The Liftframe

    (25.6) with bolts M24x50 (115a), do not tighten the bolts. (Fig. B3.05) Ensure that the upper support plate (25.6) is fixed in the bottom slots. (Fig. B3.06) 25.6 115a 25.6 Fig. B3.05 Bottom slot Fig. B3.06 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 59 125 + 126 M20 (114) and self-locking nuts M20 (113). 10. Tighten bolts M24x50 (115a) at the upper girder connection (25.6). 11. Remove the crane lifting gear. 123 + 124 (Fig. B3.07) 115b 25.5 Fig. B3.07 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 60: Fitting The Hinge Slide

    (126b). 7. Insert the filler pin 26x120 (125a) one hole higher in the parking posi- tion and secure with cotter pin (126a). (Fig. B3.08 + B3.09) 125a + 126a 25.9 125b + 126b Fig. B3.09 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 61 3. Fix the base profile with bolts M24x50 (24.6) and nuts M24 (24.7). 4. For the rest of the assembly pro- cess for the hinge slide, see Assembly with Crane Rail A75. (Fig. B3.10) 24.6 + 24.7 24.5 Fig. B3.10 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 62: Fitting The Wheel Block Variokit 300 Kn

    3. Fix the assembly unit at the desig- nated assembly position with filler pins 21x120 (123) and secure with Cotter Pins 4/1 ga (124). 4. Remove the crane lifting gear. (Fig. B3.11) Fig. B3.11 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 63 21x120 (123) and secure with Cotter Pins 4/1 ga (124). 5. Remove the crane lifting gear. (Fig. B3.12) The hydraulic drive turns in a clockwise direction when looking at the wheel hub. Fig. B3.12 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 64: Mounting The Hydraulic Drive Variokit

    32.5 32.7 32.6 damaged. Never close this gap with a higher tightening torque or shorter bolts! 31.3 Fig. B3.13b VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 65: Mounting The Heavy Duty Wheel Variokit

    21x120 (123) and secure with Cotter Pins 4/1 ga (124). (Fig. B3.14) For easier and safer installation, insert two Tie Rods DW15 through the heavy Fig. B3.14 duty wheel and secure them with DW15 cam nuts. VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 66 21x120 (123) and secure with Cotter Pins 4/1 ga (124). (Fig. B3.15) For easier and safer installation, insert two Tie Rods DW15 through the heavy duty wheel and secure them with DW15 cam nuts. Fig. B3.15 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 67: Installing The Flange Cage Hdw Variokit

    (20) on both sides using M16x25 bolts (103) and M16 washers (106). 3. Connect the two flange cages using 20.1 M16x150 bolts (104) and M16 self-locking nuts (105). (Fig. B3.16) Fig. B3.16 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 68: Installing The Valve Block Hydr.-Drive

    21x120 (123) and secure with Cotter Pins 4/1 ga (124). 5. Fix the Valve Block Hydr.-Drive (33) at the end of the Steel Waler SRU 147 (37) using two filler pins 21x120 (123) and secure with Cotter Pins 4/1 ga (124). (Fig. B3.17) Fig. B3.17 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 69 (Fig. B3.18) 3. Fix the Valve Block Hydr.-Drive (33) at the end of the Steel Waler SRU 147 (37) using two filler pins 21x120 (123) and secure with 10.2 Cotter Pins 4/1 ga (124). (Fig. B3.19) 123 + 124 Fig. B3.19 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 70: Fitting The Support Wedgebox Variokit

    M20x55 (108), washers M20 10.2 (114) and self-locking nuts M20 (113). 2. Fix the assembly unit at the desig- nated assembly position with filler pins 21x120 (123) and secure with Cotter Pins 4/1 ga (124). 123 + 124 Fig. B3.21 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 71: Installing The Heavy-Duty Roller Gear 200 Kn

    Heavy Duty Roller Swivel Plate. Washer M12 Bolt M20x40 Nut M20 self-locking Washer M20 Filler Pin 21x120 Cotter Pin 4/1 ga 10.2 The longer side of the Heavy Duty Roller Swivel Plate is parallel to the di- rection of travel. 123 + 124 44.1 Fig. B3.22 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 72: B4 Base Beam Hdt

    M24 (121) and washers M24 (122). 4. Remove the crane lifting gear. (Fig. B4.01) Fix the hydraulic unit to the base beam so that the oil tank is centred on the base beam. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 73: Modifying The Liftframe

    (25.6) into the top slot. 2. Fix the girder connection at the top (25.6) with bolts M24x50 (115a), do not tighten the bolts. (Fig. B4.02) 25.6 115a Fig. B4.02 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 74: Installing The Liftframe

    115a washers M24 (122) and self-locking nuts M24 (121). 8. Tighten bolts M24x50 (115a) at the upper girder connection (25.6). 9. Remove the crane lifting gear. (Fig. B4.04) 25.5 115b Fig. B4.04 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 75: Fitting The Hinge Slide

    (126b). 7. Insert the filler pin 26x120 (125a) one hole higher in the parking posi- tion and secure with cotter pin (126a). (Fig. B4.05 + B4.06) 125a + 126a 25.9 125b + 126b Fig. B4.06 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 76 3. Fix the base profile with bolts M24x50 (24.6) and nuts M24 (24.7). 4. For the rest of the assembly pro- cess for the hinge slide, see Assembly with Crane Rail A75. (Fig. B4.07) 24.6 + 24.7 24.5 Fig. B4.07 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 77: Fitting The Wheel Block Variokit 300 Kn

    3. Fix the wheel block to the base beam with bolts M24x80 (118), washers M24 (122) and self-locking nuts M24 (121). 4. Remove the crane lifting gear. (Fig. B4.08) Fig. B4.08 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 78 M24 (122) and self-locking nuts M24 (121). 5. Remove the crane lifting gear. (Fig. B4.09) The hydraulic drive turns in a clockwise direction when looking at the wheel hub. Fig. B4.09 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 79: Mounting The Hydraulic Drive Variokit

    32.5 32.7 32.6 damaged. Never close this gap with a higher tightening torque or shorter bolts! 31.3 Fig. B4.10b VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 80: Mounting The Heavy Duty Wheel Variokit

    (118), washers M24 (122) and self-locking nuts M24 (121). (Fig. B4.11) For easier and safer installation, insert two Tie Rods DW15 through the heavy duty wheel and secure them with DW15 cam nuts. Fig. B4.11 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 81 (23), washers M24 (122) and self-locking nuts M24 (121). (Fig. B4.12) For easier and safer installation, insert two Tie Rods DW15 through the heavy duty wheel and secure them with DW15 cam nuts. Fig. B4.12 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 82: Installing The Flange Cage Hdw Variokit

    (20) on both sides using M16x25 bolts (103) and M16 washers (106). 3. Connect the two flange cages using 20.1 M16x150 bolts (104) and M16 self-locking nuts (105). (Fig. B4.13) Fig. B4.13 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 83: Installing The Valve Block Hydr.-Drive

    (Fig. B4.14) Fig. B4.14 4. Fix the Valve Block Hydr.-Drive (33) at the end of the Steel Waler SRU 147 (37) using two filler pins 21x120 (123) and secure with Cotter Pins 4/1 ga (124). (Fig. B4.15) 10.3 123 + 124 Fig. B4.15 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 84: Fitting The Support Wedgebox Variokit

    1. Position the support wedgebox (26) at the installation position. 2. Fix the support wedgebox to the base beam with bolts M24x70 (117), washers M24 (122) and 10.3 self-locking nuts M24 (121). Fig. B4.17 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 85: B5 Installing Hydraulic Components

    Cotter Pin 4/1 ga (124). (Fig. B5.02) Pay attention to the installation position of the lifting and lowering cylinder. Through the installation position shown, the slide plate also provides protection for the hydraulic connections. Fig. B5.02 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 86: Installing The Hydr. Jack 250 Kn

    4. Tighten the clamping screws. 5. Fix the main beam (25.1) in its position. 25.1 6. Pull the Cotter Pin 4/1 ga (124) and filler pin 21x120 (123). 123 + 124 (Fig. B5.04) 25.2 25.13 25.12 Fig. B5.04 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 87 25.8 (Fig. B5.05) Fig. B5.05 Only when the slide plate (25.7) is pushed in can the Hydr. Jack transfer Position 1 the lifting force to the main beam (25.1). Position 2 123 + 124 Fig. B5.06 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 88: Installing Hydr.-Cylinder

    3. Insert Pins Ø40x160 (127a) and se- cure with Cotter Pins 5/1 ga (126a). 4. Swivel the Hydr.-Cylinder in the dis- tribution waler (35) and align. 5. Insert Pins Ø40x160 (127b) and se- cure with Cotter Pins 5/1 ga (126b). (Fig. B5.07) Fig. B5.07 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 89 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 90: B6 Connecting And Converting Hydraulic Units

    (4.2). drive as shown in Fig. B6.02. draulic unit. 2. Screw the Convers.Set Hydr-Pump RCS-VTC (58) to the return flow fil- ter connection (4.2). Caution 3. Screw the return flow filter connec- Risk of tripping across the entire work- tion (4.1) to the Convers.Set Hydr-...
  • Page 91 B6 Connecting and converting hydraulic units Fig. B6.02 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 92: Hydr.pump Variokit 8-Fold With Hydraulic Traversing Drive

    2. Connect the hydraulic cylinders If the hydraulic hoses are too long, this (2 + 3) to the hydraulic unit (1) as creates unnecessary pressure losses. shown in Fig. B6.04. VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 93 B6 Connecting and converting hydraulic units Fig. B6.04 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 94: Hydr.pump Variokit 8-Fold Without Hydraulic Traversing Drive

    Fig. B6.05. The length of the hydraulic hoses is ■ as short as possible. ■ as long as required. If the hydraulic hoses are too long, this creates unnecessary pressure losses. Fig. B6.05 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 95: Electrical Supply Line

    (1.2). 2. Insert power cable CEE 16A (9) into the Adaptor Cable RCS (1.3). 3. Insert the power cable CEE 16A (9) into a 16A CE connection. (Fig. B6.06) Fig. B6.06 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 96: C1 Initial Commissioning

    0 °C to 45 °C: of these assembly instructions. PERI Hydraulic Oil HV LP46, 20 litres Article no. 057376. ■ For operating temperatures of -20 °C to -30 °C: – Shell Tellus T32 – AVIA Syntofluid PE-B 30 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 97 Identify and eliminate the cause of overheating (e.g. no pressureless flow, outside temperature too high). 1. Read the operating temperature and oil level on the oil level indicator with temperature display (1.8). (Fig. C1.01) Fig. C1.01 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 98: Switching On The Hydraulic Unit

    → The rotating field is rotated. – Plug in the power cable CEE 16A. 5. Switch on the hydraulic unit. Fig. C1.02 → The hydraulic unit is ready for opera- tion and circulates freely. Phase inverter Fig. C1.03 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 99: Bleeding The Hydraulic System

    Repeat steps 7 – 8 for the right hydrau- necessary. lic drive. 9. Connect all hydraulic hoses to the hydraulic drives. → The hydraulic hoses have now been bled. Fig. C1.04b VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 100 Check the synchronisation and end position of all hydraulic cylinders. oil tank indicates the bleeding procedure is taking place. ■ Check the oil level. ■ Check the synchronisation and end position of all hydraulic cylinders. VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 101 Never tighten leaking screw connec- Repeat steps 2 – 5. tions under high pressure. Switch off the hydraulic unit to relieve the pressure. ■ Check the oil level. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 102: C2 Commissioning At Low Temperatures

    For temperatures below -20 °C, use hydraulic oil with a low pour point (e.g. Shell Tellus T32 or AVIA Syntofluid PE-B 30). ■ Do not use the hydraulic unit in tem- peratures below -30 °C. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 103: C3 Commissioning After A Long Downtime Period

    The same measures apply for re-com- missioning as for initial commissioning. At low temperatures of < 10 °C, warm up hydraulic oil by flushing the system in order to reach the required start viscosity. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 104: D1 First Concreting Section

    ■ Ensure that the hydraulic lines and electrical cables cannot be sheared or pinched when moving the tunnel formwork carriage. ■ Avoid kinking, twisting and pulling of hoses and cables. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 105: Moving The Tunnel Formwork Carriage

    When concreting tunnel radii, the tunnel wall has no curve and con- Chain sists of many polygons. PERI recommends connecting and fix- ing the rail in place. Compression brace Base beam Fig. D1.01 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 106: Preparation

    → The hydraulic system is now completely relieved. 7. Adjust the transverse stop of the wall formwork and secure with a lock nut. (Fig. D1.03) Fig. D1.02 Lock nut Adjusting nut Transverse stop Fig. D1.03 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 107: First Concreting Cycle

    To ensure an even load distribution on the tunnel formwork carriage, ■ fill the wall formwork evenly. ■ concrete both walls at the same time. ■ fill the slab formwork evenly. ■ compact the concrete evenly. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 108: D2 Additional Concreting Sections

    7. Remove the lowering wedges and place them on the base beam. 8. Remove the support frames and place them on the base beam. Fig. D2.02 Fig. D2.03 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 109: Moving The Tunnel Formwork Carriage

    3. Move the tunnel formwork carriage to the next concreting section. Fig. D2.04 ■ Ensure that the formwork has an overlap of 10 – 20 cm into the previ- ous concreting section. VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 110 8. Fully retract the lifting and lowering device. → The hydraulic system is now completely relieved. For moving the tunnel formwork car- riage with the Hydr. Jack, see Page 112. Fig. D2.06 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 111: Shuttering The Concreting Section

    5. Relieve the wall formwork by means of spindles or other measures. 6. Anchor the tunnel formwork car- riage to the tunnel floor. Fig. D2.07 Fig. D2.08 shows the tunnel formwork carriage in the concreting position. Fig. D2.08 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 112: Moving The Tunnel Formwork Carriage With The Hydr. Jack

    ⇒ Keep all body parts away from any raised components. ⇒ Otherwise support raised compo- nents, e.g. with timbers. Fig. D2.09 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 113 3. Release the lifting tool and thereby lower the hinge slide (24) to the base of the structure. 4. Hook the lifting tool into the lift- frame for parking. (Fig. D2.10) 25.15 125 + 126 25.2 Fig. D2.10 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 114 (25.7) and raises the 25.7 main beam (25.1) together with the Liftframe LALD and thus the com- plete lattice framework. 2. Continue with the lifting process 25.8 until the shuttering position is reached. (Fig. D2.11) Fig. D2.11 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 115 VARIOKIT” on page 28. 25.2 6. Remove filler pins Ø 26 mm (125) and Cotter Pins 5/1 ga (126) from the parking position (25.15) and in- sert the cross girder (25.2) in the transport position (25.16). (Fig. D2.12) Fig. D2.12 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 116 6. Remove filler pins Ø 26 mm (125) from the cross girder and insert them in the parking position (25.15) with Cotter Pins 5/1 ga (126). 7. Continue with the lifting procedure. 25.17 25.2 125 + 126 (Fig. D2.13) Fig. D2.13 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 117 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 118: E1 Malfunctions Table For The Hydraulic System

    Leakage in hydraulic system Identify leakage point and seal; if necessary, extend replace with new parts. Pressure-retaining valve defective Replace the hydraulic cylinder and have an in- spection carried out by PERI. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 119: E2 Malfunctions Table For The Hydraulic Traversing Drive

    Hydraulic lines torn off or driven over Switch off the hydraulic unit. Motor stops during operation ■ Thicken spilled hydraulic oil immedi- ately with oil binder and mop it up. ■ Replace defective hydraulic line. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 120: F1 Inspection Of The Hydraulic System

    In case of leaking hose fitting compression ■ If older than 6 years ■ ■ Check for signs of leakage. Daily to weekly ■ Check tubes and hoses. ■ Weekly to monthly (connections, chafe marks, kinks) VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 121: Hydraulic Cylinder

    Check that fixing elements are firmly in place. Daily ■ Before each use ■ ■ Change hydraulic oil. Before each use on the construction site ■ At least 1x year ■ Every 2,000 operating hours VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 122: F2 Inspection Of The Tunnel Formwork Carriage

    Weekly to monthly ■ Check the steel structure for signs of damage and replace if necessary. ■ Repair or replace the corrosion prevention of steel components, e.g. with zinc ■ Monthly spray. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 123: G1 Dismantling The Hydraulic System

    8. Roll up all hydraulic hoses, tie them together and sort by length. 9. Place the hydraulic hoses in the transport container provided. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 124: Removing The Hydraulic Unit

    1. Attach the wheel block to the crane lifting gear. 2. Remove bolts M20x70. 3. Fly out wheel block, place in the transport crate provided and secure to prevent it from slipping. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 125: G2 Removing The Lifting And Lowering Device

    (126a). 4. Insert filler pin 26x120 (125b) and secure with cotter pin (126b). (Fig. G2.01 + G2.02) 5. Place the hinge slide (24) in the transport container provided. 125b + 126b Fig. G2.01 125a + 126a 25.9 125b + 126b Fig. G2.02 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 126: Removing The Liftframe

    (120). 6. Place the liftframe in the pallet and secure it to prevent it from slipping. (Fig. G2.03) For information on safe transport, see “Packaging” on page 128. 115b 25.5 Fig. G2.03 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 127: G3 Disposal

    The safety data sheet of the hydraulic oil must be taken into consideration when disposing of the hydraulic oil. ■ Operating materials, cleaning agents and solvents must not be allowed to enter the drainage system or the ground. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 128: H1 General Transport Instructions

    ■ The access areas on the construc- tion site must be free of obstacles and tripping hazards and must also be slip-resistant. Fig. H1.02 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 129: Transport From And To The Construction Site

    Do not store or transport the hydrau- lic unit horizontally, otherwise oil will escape through the ventilation valve. ■ Roll up the hydraulic hoses and transport and store them in suitable transport containers. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 130: H2 Dimensions

    Fig. H2.02 127480 Hydr.-Cylinder VARIOKIT D60-650 1040 Fig. H2.03 127481 Wheel Block VARIOKIT 300 kN Fig. H2.04 133664 Hydraulic Drive VARIOKIT Fig. H2.05 133953 Liftframe LALD VARIOKIT 1735 Fig. H2.06 130955 Hinge Slide LALD VARIOKIT 1221 Fig. H2.07 130902 All weight details do not include the oil Fig. H2.01 Fig. H2.02 Fig. H2.03 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 131 H2 Dimensions Fig. H2.04 Fig. H2.05 Fig. H2.06 Fig. H2.07 VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 132: I1 Maintenance Schedule

    Maintenance schedule Maintenance location Serial number of the Maintenance work carried out, Date Name/Signature hydraulic unit oil type and quantity VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 133: I2 Participation Protocol And Handover Certificate

    Training: ■ I have participated in the above training course. ■ I have received and understood the assembly instructions for the VTC Tunnel Formwork Carriage. ■ I know the safety regulations and will adhere to them in practice. ■ If I have any questions or in case of uncertainty, I will contact:...

  • Page 134: I3 Matrix: Telescopic Prop Extension

    2. Read the marking out combination 4375.00 A2F3 A3K1 for the lower telescopic arm: 4406.25 B2F3 B3K1 B1F2 3. Read the marking out combination for the upper telescopic arm: B4K2 VTC system components for the tunnel formwork carriage Assembly Instructions...
  • Page 135 TR bottom: Telescopic tube at bottom TR top: Telescopic tube at top These missing extension lengths can be compensated via the adjustment range of the lowering wedges and the alignment of the support wedgeboxes. VTC system components for the tunnel formwork carriage Assembly Instructions...

  • Page 136: I4 Declaration Of Incorporation

    Zeichnung DR-23-043597 und der Funktion Die Komponenten der Hydraulikanlage VTC sind Teil der Fahrmechanik, der Hub- und Absenkeinrichtung und der Ausschalmechanik des Tunnelschalwagens VTC. Mit dem Hydraulik-Zylinder VARIOKIT Ø120-300 eingebaut in die Hub- und Absenkeinrichtung wird der Tunnelschalwagen angehoben und in Betonierstellung gebracht oder abgesenkt und in Transportstellung gebracht.
  • Page 137 DR-23-043597 and function The components of the VTC hydraulic system are part of the moving mechanism, the lifting and lowering unit and the striking mechanism of the VTC tunnel formwork carriage. With the Hydraulic Cylinder VARIOKIT Ø120-300 installed in the lifting and lowering unit, the tunnel formwork carriage is lifted and brought into concreting position or lowered and brought into transport position.

  • Page 138: System Components Vtc

    System Components VTC Art no. Weight [kg] 130955 166.000 Liftframe LALD VARIOKIT Lifting device for screwing onto the base girders of the temporary shoring system. The entire heavy-duty structure is guided during the lifting and lowering process. To use with Hinge Slide LALD VARIOKIT item no.: 130902.
  • Page 139 System Components VTC Art no. Weight [kg] 130843 17 .900 Thrust Frame LALD HDW VARIOKIT Distance piece between Heavy Duty Wheel VARIOKIT or Wheel Block VARIOKIT 300kN and the base girders. Notes Fixing of Heavy Duty Wheel VARIOKIT item no.: 131001 or Wheel Block VARIOKIT 300kN item no.: 133664 only together with Mounting Kit Pressure Frame item no.: 133911.

  • Page 140: Variokit Components Vtc

    VARIOKIT Components VTC Art no. Weight [kg] L [mm] Longitudin. Beams VARIOKIT 129895 141.000 Longitudin. Beam VARIOKIT 150 1500 229.000 Longitudin. Beam VARIOKIT 250 129898 2500 129901 273.000 Longitudin. Beam VARIOKIT 300 3000 129904 317 .000 Longitudin. Beam VARIOKIT 350...
  • Page 141 VARIOKIT Components VTC Art no. Weight [kg] 130981 4.830 Flange Cage HDW VARIOKIT For mounting on both sides of Heavy Duty Wheel VARIOKIT when used with Crane Rail. Notes Use in pairs! Accessory (not included) 113990 0.600 Screw ISO4017-M16x025-8.8-ga 710049 0.262 Screw ISO4014-M16x150-8.8-ga...

  • Page 142: Rcs Components Vtc

    RCS Components VTC Art no. Weight [kg] L [mm] Climbing Rails RCS 114166 78.200 Climbing Rail RCS 148 1480 105.000 Climbing Rail RCS 198 135990 1980 109469 130.000 Climbing Rail RCS 248 2480 112102 156.000 Climbing Rail RCS 298 2980 109470 182.000 Climbing Rail RCS 348...
  • Page 143 RCS Components VTC Art no. Weight [kg] 109743 6.370 Climbing Rail Conn. RCS 32 For an articulated connection of Climbing Rails RCS. Ø25 Consists of 3 pc 710894 Pin Ø25x180mm coat 6 pc 018060 Cotter Pin 4/1 ga Art no.
  • Page 144 RCS Components VTC Art no. Weight [kg] 111390 32.800 Climbing Rail Conn. RCS 97 For rigidly connecting the Climbing Rails RCS. With connection for the Heavy-Duty Spindles SLS. Ø26 Ø21 110 90 Accessory (not included) 104031 0.462 Fitting Pin Ø21x120mm 018060 0.014 Cotter Pin 4/1 ga...
  • Page 145 RCS Components VTC Art no. Weight [kg] 111382 35.200 Climbing Rail Angle Conn. RCS For rigidly connecting the Climbing Rails RCS at right-angles, for frame construction or as bracket. With connection for the Heavy-Duty Spindle SLS and Tie Rod Cylinder Yoke SRU.
  • Page 146 RCS Components VTC Art no. Weight [kg] 123509 13.400 Cross Connector RCS For crosswise connection of two Climbing Rails RCS. 62,5 x 4=125 62,5 x 4=250 Ø26 Ø22 Ø26 Ø22 Accessory (not included) 104031 0.462 Fitting Pin Ø21x120mm 018060 0.014 Cotter Pin 4/1 ga 111567 0.729 Fitting Pin Ø26x120mm...
  • Page 147 RCS Components VTC Art no. Weight [kg] 130972 2.320 Connector RCS LALD VARIOKIT For the connection of Support Wedgebox VARIOKIT or Heavy Duty Roller Swivel Plate to Climbing Rail RCS. Ø27 Ø22 Ø22 Art no. Weight [kg] X [mm] 15.700 Spindle Bracket VARIOKIT 123497 For mounting Heavy-Duty-Spindles SLS to the Climbing Rail RCS with little spindle inclination.
  • Page 148 RCS Components VTC Art no. Weight [kg] 130831 2.430 Pin Hinge Connector RCS For different connections. High strength. Ø50 Art no. Weight [kg] L [mm] X [mm] Y [mm] Diagonal Stuts RCS 109718 16.600 Diagonal Strut RCS 142 1512 1000 1000 18.300 Diagonal Strut RCS 160...
  • Page 149 RCS Components VTC Art no. Weight [kg] 113822 0.108 Reducing Sleeve Ø30-Ø25 For using Stopend Slab Anchor M24/20-128 on the Stopend Slab Shoe RCS. Accessory (not included) 0.334 Screw ISO4014-M24x070-10.9 026430 Art no. Weight [kg] L [mm] Climbing Rail Profiles RCS 117585 24.300 Climbing Rail Profile RCS 98...

  • Page 150: Hdt Components Vtc

    HDT Components VTC Art no. Weight [kg] 022010 379.000 Main Beam HDT 280 System steel girder for use with HD 200 Main Beam areas and special constructions. Profile HEB 300. 2980 1150 1295 6 x 400 = 2400 Ø25 2800 Consists of 1 pc 722457 Sleeve ISO8752-10.0x070-coat...
  • Page 151 HDT Components VTC Art no. Weight [kg] 115074 81.900 Beam Starter HDT Access aid for HDT Main Beams onto the heavy duty rollers. Holes and connectors match the HDT Main Beam. Ø60 Ø52 Art no. Weight [kg] Truss Struts HD 112548 51.100 Truss Strut HD 2000...

  • Page 152: 62,5 X 4=250

    HDT Components VTC Art no. Weight [kg] 115599 53.300 Brace Connector-2 VARIOKIT For connecting VARIOKIT Struts to the Main Beam HDT. Bolted to the main beam. Notes Min. locking torque for the clamping screws 100Nm. Ø26 Ø26 M 24 83 120 83...

  • Page 153: Sru Components Vtc

    5972 Universal Steel Waler Profile U120 used as waling for girder wall formwork and for diverse special applications. With adjust- able spacers. Notes Permissible load: see PERI Design Tables. SRU 120 Wy=121.4cm³, ly=728cm SRU 140 Wy=172,8cm³, ly=1210cm N X 60 Ø21...

  • Page 154: 104031 0.462 Fitting Pin Ø21X120Mm

    Weight [kg] 103737 10.800 Universal Coupling UK 70 For a rigid connection of Steel Walers SRU and for connecting Heavy-Duty Spindles SLS. Notes Permissible load: see PERI Design Tables. 62,5 187,5 187,5 62,5 Accessory (not included) 104031 0.462 Fitting Pin Ø21x120mm 018060 0.014 Cotter Pin 4/1 ga...

  • Page 155: 0.033 Cotter Pin 5/1 Ga

    SRU Components VTC Art no. Weight [kg] 111283 9.950 Angle Connector RCS/SRU For right-angled connection of Steel Walers SRU to the Climbing Rails RCS and for attaching guardrail posts to Steel Walers SRU. Ø26 62,5 x 4=250 Ø21 Ø21 Accessory (not included) 0.462 Fitting Pin Ø21x120mm...
  • Page 156 SRU Components VTC Art no. Weight [kg] 022001 17 .900 Waler Hinge ga For an articulated connection of Steel Walers SRZ and SRU. Ø21 Art no. Weight [kg] 022002 18.500 Waler Hinge adjustable ga For an articulated connection of Steel Walers SRZ and SRU. With integrated adjustment feature.
  • Page 157 SRU Components VTC Art no. Weight [kg] 103945 1.840 Scaffold Tube Connector FTF For connecting scaffold tubes to the Steel Walers SRU. Ø42 Consists of 2 pc 105822 Pin 20x102-S355 galv. 2 pc 018060 Cotter Pin 4/1 ga Art no.
  • Page 158 SRU Components VTC Art no. Weight [kg] 100242 4.570 Adj.Base Plate UJB Ø38mm 80/55 Notes With captive yellow quick jack nut. Ø Ø10 Ø17 Accessory (not included) 100863 1.020 Handle Locking UJS Art no. Weight [kg] 109630 4.240 Spindle Head SRU For connecting the Steel Walers SRU and SRZ on shoring scaffolds.

  • Page 159: Anchoring Components Vtc

    Anchoring Components VTC Art no. Weight [kg] 031220 1.050 Climbing Cone-2 DW15 M24 ga Anchor System M24. For anchoring climbing systems. Notes Seperate design information on request. SW 36 Accessory (not included) 0.515 Threaded Anchor Plate DW15 030840 030030 1.440 Tie Rod DW15 spec. Length 030740 1.550 Tie Rod B15 spec.
  • Page 160 Anchoring Components VTC Art no. Weight [kg] 057257 1.810 Screw-On Cone DW26 M30 Anchor System M30. For anchoring climbing systems. Notes Separate dimensioning information on request. SW 46 Accessory (not included) 030870 1.260 Threaded Anchor Plate DW26 Art no. Weight [kg]...
  • Page 161 Anchoring Components VTC Art no. Weight [kg] Tie Rods DW20 030800 0.000 Cutting Costs DW20/B20 1.280 Tie Rod DW20 0.5m 030640 030641 2.560 Tie Rod DW20 1m 030680 15.400 Tie Rod DW20 6m 030700 2.560 Tie Rod DW20 spec. Length Notes Weldable! Observe Approval! Permissible tension force 150kN.
  • Page 162 Anchoring Components VTC Art no. Weight [kg] 124777 0.210 Anchor Bolt SW24 Ø14/20x130mm For temporary attachment to reinforced concrete components. Notes Take the PERI Data Sheet into consideration! Hole Ø14mm. SW 24 Ø14 Art no. Weight [kg] 0.213 Anchor Bolt SW21 Ø14x150mm 132889 For temporary attachment to reinforced concrete components.

  • Page 163: Bracing / Scaffold Tube Bracing Vtc

    Bracing / Scaffold Tube Bracing VTC Art no. Weight [kg] L [mm] Scaff. Tubes 48.3x3.2mm ga 026417 0.000 Cutting Costs Scaffold Tube 8.900 Scaff. Tube 48,3x3,2mm 2,5m ga 125976 2500 114287 12.500 Scaff. Tube 48,3x3,2mm 3,5m ga 3500 026411 3.550 Scaff. Tube 48.3x3.2mm 1m ga...
  • Page 164 Bracing / Scaffold Tube Bracing VTC Art no. Weight [kg] 131404 1.080 Screw-On Cou.-2 HT B Ø48mm M20 For screwing Scaffold Tubes Ø48mm to components up to 9mm thickness. SW 30 SW 19 Art no. Weight [kg] 130045 1.670 Scaff.Tube Adaptor Alpha Ø48mm Notes Also compatible for mounting in SRU Steel Walers.
  • Page 165 Bracing / Scaffold Tube Bracing VTC Art no. Weight [kg] 110797 2.790 Tension Rod 15 SRU 150 Suitable for Strut SRU L=1.65-2.40m, item no. 110765 and the Spacer Tube DW15-550 VARIOKIT. Notes Permissible load 85kN. SW 30 1500 Art no.
  • Page 166 Bracing / Scaffold Tube Bracing VTC Art no. Weight [kg] 057083 3.820 Bracing ACS DW15 For bracing scaffolds. For bracing large VARIO GT 24 Elements. Notes Tie Rod DW15 must be ordered seperately. Transport dimension 655mm. M 20x100 M 20...
  • Page 167 Bracing / Scaffold Tube Bracing VTC Art no. Weight [kg] 123534 5.910 Brace Connector RCS/DW15-M20 For mounting diagonal bracing with Tie Rod DW15 and a compression strut to the Climbing Rail RCS. Ø26 Consists of 2 pc 710894 Pin Ø25x180mm coat 4 pc 018060 Cotter Pin 4/1 ga Art no.

  • Page 168: Traversing / Lowering Mechanism Vtc

    Traversing / Lowering Mechanism VTC Art no. Weight [kg] 131001 75.100 Heavy Duty Wheel VARIOKIT For Crane Rails additionally use Flange Cage HDW VARIOKIT item no.: 130981. Art no. Weight [kg] 4.830 Flange Cage HDW VARIOKIT 130981 For mounting on both sides of Heavy Duty Wheel VARIOKIT when used with Crane Rail.
  • Page 169 Traversing / Lowering Mechanism VTC Art no. Weight [kg] 022041 11.700 Heavy Duty Roller 200kN/A-II Moving device for special and heavy-duty constructions. Notes Permissible load-bearing capacity 200kN. Ø14 Art no. Weight [kg] 14.100 Heavy Duty Roller 300kN/B-III 022042 Moving device for special and heavy-dutyconstructions.
  • Page 170 Traversing / Lowering Mechanism VTC Art no. Weight [kg] 111274 13.600 Heavy Duty Roll. Con. VARIOKIT For connecting the Heavy Duty Roller 150kN, item no. 022040 and 200kN, item no. 022041 to Steel Waler SRU. Consists of 4 pc 721817 Screw ISO4014-M12x050-8.8-ga...
  • Page 171 Traversing / Lowering Mechanism VTC Art no. Weight [kg] 117930 53.300 Lowering Wedge 1000kN painted For releasing and lowering large loads. Notes Take Type Test into consideration. Wrench size SW80 Separate Design Information on request.

  • Page 172: Hydraulics Vtc

    Hydraulics VTC Art no. Weight [kg] 127480 55.200 Hydr.-Cylinder VARIOKIT Ø12-30 Notes Follow Supplier Documentation! Ø51 Ø51 Accessory (not included) 127397 2.660 Pin Ø50x175mm Art no. Weight [kg] 2.660 Pin Ø50x175mm 127397 Art no. Weight [kg] 127481 21.500 Hydr.-Cylinder VARIOKIT Ø6-65...
  • Page 173 Hydraulics VTC Art no. Weight [kg] 133953 102.000 Hydraulic Drive VARIOKIT To use with Wheel Block VARIOKIT 300kN item no.: 133664. Art no. Weight [kg] 126852 245.000 Hydr.Pump VARIOKIT 8-fold Hydraulic pump for shuttering and striking of up to 8 Hydraulic Cylinders (extendable up to 5 Way Valve Units 4-fold item-no.
  • Page 174 Art no. Weight [kg] 134002 25.000 Valve Block Hydr.-Drive For the hydraulic control of Hydraulic Drive VARIOKIT. Art no. Weight [kg] 133676 0.687 Convers.Set Hydr-Pump RCS-VTC Conversion set for the use of Hydraulic Drive VARIOKIT with Hydraulic Pump RCS 4x190 bar.
  • Page 175 109766 109.000 Hydr.Pump RCS 4x190/380-460V Hydraulic pump for actuating the Climbing Device RCS 50 or LPS 30. Notes Follow Instructions for Use. Use only original PERI Hydraulic Oil. Accessory (not included) 18.300 Hydr.Oil ISO11158 HVI46 20l 057376 131270 17 .900 Hydr.Oil ISO11158 HM10 20l 131274 18.300 Hydr.Oil ISO11158 HVI22 20l...
  • Page 176 Connecting several units enables synchronous climbing of all climbing units. Notes Follow Assembly Instructions of the manufacturer! See PERI Product Information. Only use original PERI Hydraulic Oil. Accessory (not included) 135606 0.100 Return Filter RCS MAX 0.100 Tank Breather Filter RCS MAX...
  • Page 177 Hydraulics VTC Art no. Weight [kg] 135607 0.100 Tank Breather Filter RCS MAX Spare part for Hydraulic Pump RCS MAX 2x210 bar. Notes Follow Assembly Instructions of the manufacturer! Ø Ø Ø Art no. Weight [kg] 0.050 Gasket Hydr. Tank RCS MAX 136597 Spare part for Hydraulic Pump RCS MAX 2x210 bar.
  • Page 178 Hydraulics VTC Art no. Weight [kg] 135506 2.500 Remote Control RCS MAX Remote control for the simultaneous operation of a climbing unit. Notes Follow Assembly Instructions of the manufacturer! Art no. Weight [kg] 135507 3.360 Display RCS MAX For displaying extended information and monitoring of interconnected Hydraulic power packs RCS MAX 2x210 bar.
  • Page 179 For a wireless group connection between Hydraulic Pumps RCS MAX 2x210 bar. Notes Group IN and Group OUT modules are compatible paired. Technical data see PERI Product Information. Consists of 1 pc 136673 Case Data Conn. RCS MAX Art no.
  • Page 180 Hydraulics VTC Art no. Weight [kg] Power Conn. Cables RCS MAX 135498 2.500 Power Conn. Cable RCS MAX 10m 4.700 Power Conn. Cable RCS MAX 20m 135501 For the power supply between max. 8 Hydraulic Pumps RCS MAX 2x210 bar. Notes Follow Assembly Instructions of the manufacturer!
  • Page 181 Hydraulics VTC Art no. Weight [kg] 136532 0.400 Power Cable RCS MAX 2m For making a country specific power cable. Notes Follow Assembly Instructions of the manufacturer! To connect a country-specific connector to the cable. Only qualified electricians are permitted to work on and repair electri- cal components.
  • Page 182 Hydraulics VTC Art no. Weight [kg] 136675 1.700 Case Display RCS MAX For packaging of RCS MAX display. Art no. Weight [kg] 136674 2.300 Case Remote Control RCS MAX For packaging of wireless RCS MAX remote control. Art no. Weight [kg] 130965 21.170 Hydr.
  • Page 183 137373 18.300 Hydr.Oil ISO11158 HVI32 20l 057376 18.300 Hydr.Oil ISO11158 HVI46 20l High-quality synthetic hydraulic oils for PERI Hydraulic Power Units with different viscosity suitable for different temperature ranges. Notes Filter with filter pump before filling the aggregates. Observe Safety Data Sheet and applicable National Safety Regulations regarding hydraulic oil, in particular for transport, storage and disposal! Observe the technical documentation for the hydraulic power unit! Product Data Sheet on request.
  • Page 184 Hydraulics VTC Art no. Weight [kg] 137281 14.000 Hydr.Oil Filter Pump CE Filter pump for quick and clean transfer of hydraulic oil with simultaneous filtration. Notes Follow Instructions for Use! Power connection 220V/50Hz, plug CEE 7/7 Accessory (not included) 1.000 Hydr.Oil Filterelement 500...
  • Page 185 Hydraulics VTC Art no. Weight [kg] L [mm] X [mm] Hydr.Hoses 853-2SN-DN08-FF 129035 0.996 Hydr.Hose 853-2SN-DN08-FF 1m 1169 1000 1.430 Hydr.Hose 853-2SN-DN08-FF 2m 129036 2169 2000 129419 2.690 Hydr.Hose 853-2SN-DN08-FF 5m 5170 5000 129420 4.900 Hydr.Hose 853-2SN-DN08-FF 10m 10170 10000 129421 7 .120 Hydr.Hose 853-2SN-DN08-FF 15m...
  • Page 186 0.350 Hydr.Hose 2SN DN8 65 90° Art no. Weight [kg] 129424 0.440 FF-Coupling Pair X-GE12PSR-ED+ Spare parts set for PERI Hydraulic Components with quick couplings X-GE 12PSR-ED+. Notes For assembling on hydraulic hoses EN853-2SN-DN08. M 20x1,5 SW 27 SW 22...
  • Page 187 Hydraulics VTC Art no. Weight [kg] 110823 0.171 Quick Coupler Nipple RCS G 3/8 SW 27 Art no. Weight [kg] 110822 0.297 Quick Coupler Bushing RCS G 3/8 SW 30 Art no. Weight [kg] 125632 0.050 Prot. Covers Climb. Device RCS Spare part.
  • Page 188 1 pc. 135174 Allen Key SHR-Bit SW06 1 pc. 135175 Allen Key SHR-Bit SW08 1 pc. 135176 Allen Key SHR-Bit SW10 1 pc. 135177 SHR Screwdriver Bit 6 parts Slot/PH 2 pc. 711035 PERI Label 128x65mm 1 pc. 126434 List of contents Hydraulic Service Case...

  • Page 189: Accessories Formwork Vtc

    Accessories Formwork VTC Art no. Weight [kg] 110055 0.861 Cross Strap coat For fixing formworks at the Strongbacks by means of Tie Yokes DW15. Ø30,5 Accessory (not included) 030440 0.686 Spherical Nut DW15 ga Art no. Weight [kg] 722137 0.849 Cross Strap 2 coat For fixing formwork at the Strongbacks by means of Tie Yokes DW15.
  • Page 190 Accessories Formwork VTC Art no. Weight [kg] 030110 0.799 Wingnut Counterplate DW15 ga For anchoring with Tie Rod DW15 or B15. Notes Permissible load 90kN. SW 27 DW 15 Art no. Weight [kg] 030440 0.686 Spherical Nut DW15 ga For pivotable anchoring with Tie Rod DW15 or B15.
  • Page 191 Accessories Formwork VTC Art no. Weight [kg] 127587 3.210 Wingnut Pivot Plate DW20 ga For anchoring with Tie Rod DW20. With pivoting captive nut. Maximum angle of tilting +/- 8°. Notes Permissible load 150kN. SW 36 DW 20 Art no.
  • Page 192 Accessories Formwork VTC Art no. Weight [kg] 030550 0.233 Hex-Nut DW15 SW30 50mm weldab For anchoring with Tie Rod DW15 or B15. Notes Weldable! Permissible load 90kN. SW 30 DW 15 Art no. Weight [kg] 030090 0.402 Hex-Nut DW15 SW30 108mm ga For coupling Tie Rod DW15 or B15.
  • Page 193 Accessories Formwork VTC Art no. Weight [kg] 037150 0.641 Tie Yoke For fixing SRZ Steel Walers to the strongback. Ø21 DW 15 Accessory (not included) 037160 0.736 Pin Ø20x205mm ga 0.340 Screw ISO4014-M20x090-8.8-ga 710226 781053 0.065 Hex-Nut ISO7040-M20-8-ga Art no.
  • Page 194 Accessories Formwork VTC Art no. Weight [kg] 110400 7 .150 Adjusting Unit Carriage RCS For the external height adjustment of the formwork element at the strongback (Steel Waler SRU). Ø21 SW 30 Consists of 1 pc 105400 Pin Ø20x140mm ga...
  • Page 195 Accessories Formwork VTC Art no. Weight [kg] 023650 0.769 Hook Tie DW15x400mm ga For connecting accessories to MAXIMO and TRIO Panels. DW15 Thread. Notes Permissible tension force 20kN. DW 15 Art no. Weight [kg] 024070 0.691 Hook Strap 24 U100/U120 For fixing GT 24 Girders to Steel Walers SRZ, SRU and BR Profile U100–U120.
  • Page 196 Accessories Formwork VTC Art no. Weight [kg] Hook Straps Uni dou. HBUD 104930 0.887 Hook Strap Uni dou. HBUD 20-24 0.912 Hook Strap Uni dou. HBUD 24-28 104096 For fixing two GT 24 Girders or VT 20 Girders to SRZ Steel Walers and SRU Profiles U100–U140.
  • Page 197 Accessories Formwork VTC Art no. Weight [kg] 024630 0.742 Fix Clamp ga For fixing the GT 24 Girder in the VARIO Corner. M 8x100 152 (U 100) 162 (U 120) Art no. Weight [kg] 21.700 Conc.Pump Conn. BPA-2 Ø125mm 115009 For connecting concrete feed pipes to the formwork.
  • Page 198 Accessories Formwork VTC Art no. Weight [kg] 057043 9.000 Trolley HTP 1000kg Type A For the movable suspension of the formwork on Steel Profiles HEB, IPE or similar. Width = 58-220mm. Notes Follow Instructions for Use! min 58 max 220 Ø30...
  • Page 199 Accessories Formwork VTC Art no. Weight [kg] 057049 2.570 Panel Suspens.Adaptor ACS DW20 Connecting Tensioning Steel B20 with Trolley HTP . Consists of 1 pc 70890 Hex-Nut ISO7040-M16-8-ga 1 pc 710266 Screw ISO4017-M12x025-8.8-ga 1 pc 721729 Screw ISO4014-M16x090-8.8-ga Art no.
  • Page 200 Accessories Formwork VTC Art no. Weight [kg] 057517 13.000 Winch 1.0t For the height-adjustable suspension of the formwork or for lifting and lowering loads. Notes Follow Instructions for Use! Lifting height 2m. Hand chain 3m. Art no. Weight [kg] 129981 20.000 Winch 2.0t...
  • Page 201 Accessories Formwork VTC Art no. Weight [kg] 057050 4.450 Panel Suspens. Tube VARIO 53 For attaching VARIO GT 24 Elements. M 10x80 Ø11 Ø25 Ø 4 x 25 4 x 25 Accessory (not included) 057095 0.902 Plywood Insert GT 24 ACS 125823 2.170 Formwork Suspension VARIO Ø60...
  • Page 202 125823 2.170 Formwork Suspension VARIO Ø60 For connecting the Suspension Tube VARIO 53 to Formwork Girders GT 24. Notes Permissible load-bearing capacity see PERI Design Information (on request). At least 2 pieces per fixing point. Ø9 5 x 57,5 =...
  • Page 203 Accessories Formwork VTC Art no. Weight [kg] 029280 0.196 Anchor Posit. Plate M24 ga For fixing the Anchor System M24 if the plywood formlining has been drilled through. Ø7 Ø25 Accessory (not included) 029440 0.005 Hex-Wood Screw DIN571-6x20-ga Art no.
  • Page 204 Accessories Formwork VTC Art no. Weight [kg] 132382 0.360 Screw ISO4017-M24x070-8.8-ga SW 36 Art no. Weight [kg] 029450 0.339 Advancing Screw M30x70 ga For fixing the M30 Anchor System if the plywood formlining is drilled through. M 30 SW 19 Accessory (not included) 0.184 Anchor Posit.
  • Page 205 Accessories Formwork VTC Art no. Weight [kg] 057093 0.001 Plug SFL Ø15x0.8-2mm For sealing unused tie holes with Ø11mm to Ø13.4mm. Art no. Weight [kg] 0.004 Plug SFL Ø38x1-3mm 057094 For closing advancing Anchor Holes Ø32mm to Ø36mm. Art no.
  • Page 206 Accessories Formwork VTC Art no. Weight [kg] 031653 0.364 Concrete Cone KK M30 Ø80x52mm For closing anchor points with Climbing Cone-2 M30/DW20 or Screw Cone M30/DW26. Notes Delivery Unit 50 pieces. 23,5 Accessory (not included) 131709 9.980 Sealing Adhesive-3 6-Cans-Set Art no.
  • Page 207 Accessories Formwork VTC Art no. Weight [kg] 131709 9.980 Sealing Adhesive-3 6-Cans-Set For bonding PERI Concrete Cones. Notes See Safety Data sheet! Consisting of: 6 x Component A, 6 x Component B Component A = Net quantity / Can 459ml / 752g...

  • Page 208: Accessories General Vtc

    Accessories General VTC Art no. Weight [kg] 126088 4.390 Guardrail Post Holder Multi For fixing of an end guardrail post on Girders GT 24, VT 20 or KH 80/160. Fixing of the guardrail posts by means of Screws M20. Notes Suitable for Guardrail Post RCS 226 item no.: 109720...
  • Page 209 Accessories General VTC Art no. Weight [kg] 109720 26.600 Guardrail Post RCS 226 For assembly of the guardrail on the main platform with RCS Climbing System or on Guardrail Post Holder Multi . Ø13 Ø21 M 20 Accessory (not included) 110296 0.220 Clamp A64 DIN3570-M12-ga...
  • Page 210 Accessories General VTC Art no. Weight [kg] 126495 24.200 Guardrail Post RCS-MP For fixation of the side protection on Material Platforms RCS-MP with horizontal Climbing Rail RCS. Ø17x2 Ø21x4 Ø26,5 Accessory (not included) 104477 0.300 Screw ISO4014-M20x120-8.8-ga 781053 0.065 Hex-Nut ISO7040-M20-8-ga 104031 0.462 Fitting Pin Ø21x120mm...
  • Page 211 Accessories General VTC Art no. Weight [kg] L [mm] Scaff. Tubes 48.3x3.2mm ga 026417 0.000 Cutting Costs Scaffold Tube 8.900 Scaff. Tube 48,3x3,2mm 2,5m ga 125976 2500 114287 12.500 Scaff. Tube 48,3x3,2mm 3,5m ga 3500 026411 3.550 Scaff. Tube 48.3x3.2mm 1m ga...
  • Page 212 Accessories General VTC Art no. Weight [kg] 104131 3.940 Guardrail Holder SRU/SRZ For assembling a guardrail to the Steel Walers SRU or SRZ Profile U100 to U140. Accessory (not included) 4.720 Guardrail Post-2 HSGP 116292 061260 6.150 Guardrail Post SGP Consists of 2 pc 105400 Pin Ø20x140mm ga...
  • Page 213 Accessories General VTC Art no. Weight [kg] 116292 4.720 Guardrail Post-2 HSGP As guardrail for different systems. Art no. Weight [kg] 061260 6.150 Guardrail Post SGP As guardrail for different systems. Art no. Weight [kg] 11.000 Scaffold Bracket GB 80 027110 For assembly of a working and concreting scaffold with GT 24 Girder.
  • Page 214 Accessories General VTC Art no. Weight [kg] 023680 16.600 Scaffold Bracket TRG 120 For assembly of a working and concreting scaffold at MAXIMO or TRIO Panels. Mounting on horizontal or vertical struts is possible. Notes Automatically secured by hooking. Permissible load 150kg/m² with maximum width of influence 1.35m.
  • Page 215 Accessories General VTC Art no. Weight [kg] 129724 0.817 Cross Connector GT 24/GT 24 For the connection of crossing GT 24 Formwork Girders. Accessory (not included) 024540 0.005 Wood Screw 6x40 SK-TX30 HPI 0.008 Wood Screw 6x60 SK-TX30 HPI 024470 Art no.
  • Page 216 51.000 Heavy Duty Spindle SLS 380-480 3800 4800 Used as adjustable spindle for truss beams made of Steel Walers SRU and Climbing Rails RCS. Notes Permissible load see PERI Design Tables, Type Test is available. Ø21 min L max L Accessory (not included) 18060 0.014 Cotter Pin 4/1 ga...
  • Page 217 Accessories General VTC Art no. Weight [kg] 115388 1.910 Forkhead Adaptor SLS/RCS For horizontal bracing of the climbing protection panel against the Slab Stopend Shoe RCS with a Heavy Duty Spindle SLS. Ø52 Ø26 M 20x120 Consists of 1 pc 104477 Screw ISO4014-M20x120-8.8-ga 1 pc 781053 Hex-Nut ISO7040-M20-8-ga Art no.
  • Page 218 239.000 Strut VARIOKIT 400-700 4000 7000 112841 295.000 Strut VARIOKIT 600-900 6000 9000 For the bracing of system solutions. Notes Permissible load: see PERI Design Tables. Ø26 Ø26 Accessory (not included) 111567 0.729 Fitting Pin Ø26x120mm 022230 0.033 Cotter Pin 5/1 ga...
  • Page 219 Accessories General VTC Art no. Weight [kg] 131060 288.000 Telescopic Prop VARIOKIT Height-adjustable heavy-duty prop for transferring vertical loads in temporary shoring systems and heavy-duty construc- tions. 4000 max 6500 Accessory (not included) 130848 6.980 Multiadaptor RCS VARIOKIT...
  • Page 220 Accessories General VTC Art no. Weight [kg] L [mm] Girders GT 24 075100 5.300 Girder GT 24 90 7 .100 Girder GT 24 120 075120 1214 075150 8.900 Girder GT 24 150 1510 075180 10.600 Girder GT 24 180 1806 075210 12.400 Girder GT 24 210...
  • Page 221 Accessories General VTC Art no. Weight [kg] L [mm] Girders VT 20K 074990 8.230 Girder VT 20K 145 1447 12.010 Girder VT 20K 215 074905 2152 074910 13.630 Girder VT 20K 245 2452 074890 14.710 Girder VT 20K 265 2652 074920 16.060 Girder VT 20K 290...
  • Page 222 Accessories General VTC Art no. Weight [kg] Girders VT 20 Alpha 073650 7 .830 Girder VT 20 Alpha 145 11.610 Girder VT 20 Alpha 215 073651 073652 13.230 Girder VT 20 Alpha 245 073653 14.310 Girder VT 20 Alpha 265 073654 15.660 Girder VT 20 Alpha 290 073655 17 .820 Girder VT 20 Alpha 330...
  • Page 223 Accessories General VTC Art no. Weight [kg] 024180 0.126 Compensation Washer 20 ga For assembling in the Holes of VARIO Coupler VKZ or Steel Ledger SRU. Ø Ø20,5 Accessory (not included) 024910 0.303 Screw ISO4014-M20x080-8.8-ga 781053 0.065 Hex-Nut ISO7040-M20-8-ga Art no.
  • Page 224 Accessories General VTC Art no. Weight [kg] 114937 0.402 Fixation Bar RCS For fixing the cover flap to the climbing protection panel during climbing. Ø14 Ø6 Ø17 Accessory (not included) 111437 0.004 Wood Screw 5x20 SK-TX25 HSX Art no. Weight [kg] 0.150 Hinge DIN7957-200-ST-zn...
  • Page 225 Accessories General VTC Art no. Weight [kg] 065066 14.800 End Guardrail Frame 55 End guardrail for clamping to all PERI Scaffold Platforms and Climbing Systems. Art no. Weight [kg] 11.400 Platform Flap RCS 90 117771 Hinged cover for the gap between the extending platform and the building ceiling. Fastening to the Platform Decking.
  • Page 226 Accessories General VTC Art no. Weight [kg] 116469 5.920 Heavy Duty Castor RCS 1.5t For assembling in Climbing Rails RCS, foldable. Notes Permissible load-bearing capacity 1.5t. Ø20 Consists of 2 pc 113012 Locking Pin Ø20x260mm coat 2 pc 018060 Cotter Pin 4/1 ga Art no.
  • Page 227 Accessories General VTC Art no. Weight [kg] 115378 1.080 Eye Nut RCS DW15 As an articulated connection to the Climbing Rail RCS, Steel Waler SRU for bracing with DW15. Ø26,5 DW 15 Accessory (not included) 0.462 Fitting Pin Ø21x120mm 104031 018060 0.014 Cotter Pin 4/1 ga...
  • Page 228 12 pc 108647 Rivet ISO15979-5.0x20-ST/ST 2 pc 022230 Cotter Pin 5/1 ga Art no. Weight [kg] 051410 11.700 Ladder 180/6 For accessing PERI Formwork Systems. 5 x 298 = 1490 SW 19 1960 Consists of 4 pc 710224 Screw ISO4017-M12x040-8.8-ga...
  • Page 229 Accessories General VTC Art no. Weight [kg] 051420 12.800 Ladder 220/6 As access for PERI Formwork Systems. 3 x 298 = SW 19 2265 Consists of 4 pc 710224 Screw ISO4017-M12x040-8.8-ga 4 pc 710381 Hex-Nut ISO7040-M12-8-ga Art no. Weight [kg] 103724 10.400 End Ladder 180/2 cpl...
  • Page 230 Weight [kg] Ladder Cages 104132 15.600 Ladder Safety Cage 75 051450 25.200 Ladder Safety Cage 150 Ladder cage for PERI Ladder Access. SW 19 Consists of 4 pc 710266 Screw ISO4017-M12x025-8.8-ga 4 pc 701763 Clamping Plate FL 25x10x90mm Art no.
  • Page 231 Accessories General VTC Art no. Weight [kg] 037160 0.736 Pin Ø20x205mm ga For various connections. Ø20 Consists of 1 pc 018060 Cotter Pin 4/1 ga Art no. Weight [kg] 105400 0.330 Pin Ø20x140mm ga For different connections. Ø Ø8 Ø20...
  • Page 232 Accessories General VTC Art no. Weight [kg] 112547 2.490 Pin HD Ø40x260mm For connecting the Truss Strut HD with the Truss Bracket HD. Ø40 Consists of 1 pc 722457 Sleeve ISO8752-10.0x070-coat 1 pc 022230 Cotter Pin 5/1 ga Art no.
  • Page 233 Accessories General VTC Art no. Weight [kg] Screws ISO4014-8.8-ga 710285 0.050 Screw ISO4014-M08-100-8.8-ga 0.015 Screw ISO4014-M08x030-8.8-ga 101949 710220 0.087 Screw ISO4014-M12x080-8.8-ga 710049 0.262 Screw ISO4014-M16x150-8.8-ga 024900 0.255 Screw ISO4014-M20x080-8.8-ga 024910 0.303 Screw ISO4014-M20x080-8.8-ga 710226 0.340 Screw ISO4014-M20x090-8.8-ga 104477 0.300 Screw ISO4014-M20x120-8.8-ga 711078 0.360 Screw ISO4014-M20x130-8.8-ga...
  • Page 234 Accessories General VTC Art no. Weight [kg] L [mm] 026430 0.334 Screw ISO4014-M24x070-10.9 High-strength bolt for anchoring climbing systems. SW 36 Art no. Weight [kg] 123843 0.623 Screw ISO4017-M30x080-10.9 For attaching Anchor Shoe H ACS and Anchor Shoe V ACS to Climbing Cone-2 M30/DW20 or Screw-On Cone M30/DW26.
  • Page 235 Accessories General VTC Art no. Weight [kg] 051728 0.800 Screw ISO4762-M30x110-10.9 For attaching Climbing Shoe ACS, Climbing Shoe-2 ACS and Anchor Tube ACS right or left to Climbing Cone-2 M30/DW20 or Screw-On Cone M30/DW26 SW 22 M 30 Art no.
  • Page 236 Accessories General VTC Art no. Weight [kg] 722356 0.002 Washer ISO7090-08-200HV Ø Ø Art no. Weight [kg] Washers ISO7093-1-200HV-vz 750350 0.027 Washer ISO7093-1-12-200HV-ga 0.007 Washer ISO7093-1-08-200HV-ga 710342 Art no. Weight [kg] Washers ISO7094-100HV-ga 113819 0.368 Washer ISO7094-30-100HV-ga 129975 0.210 Washer ISO7094-24-100HV-ga 113350 0.174 Washer ISO7094-20-100HV-ga...
  • Page 237 Accessories General VTC Art no. Weight [kg] 104911 0.013 Wood-Screw 6x100 RK-TX30 HPI TX 30 Art no. Weight [kg] 104912 0.011 Wood-Screw 6x80 RK-TX30 HPI TX 30 Art no. Weight [kg] L [mm] 024550 0.005 Wood-Screw 8x20 SK-TX30 HSX For Torx blade TX30. Self-drilling.
  • Page 238 Accessories General VTC Art no. Weight [kg] 129711 0.010 Wood Screw 6x20 HRK-TX30 HSX TX 30 Art no. Weight [kg] L [mm] 138246 0.005 Wood Screw 8x50 TK-TX40 HSX TX 40 Art no. Weight [kg] L [mm] Hex-Wood Screws DIN571-ga 0.023 Hex-Wood Screw DIN571-8x60-ga...
  • Page 239 Accessories General VTC Art no. Weight [kg] 129157 0.017 Wire Nail 4.6x130mm Ø4,6 Art no. Weight [kg] 018280 1.000 Double Head Nail 65mm Notes Delivery unit: carton with 1000 pieces. Ø3,1 Art no. Weight [kg] 070760 4.680 Crane Splice GT 24 For transporting elements by crane with the GT 24 Girder.
  • Page 240 Accessories General VTC Art no. Weight [kg] 111238 19.800 Crane Splice GT 24 2t For transporting elements by crane with the GT 24 Girder. Adjustable from 230 to 410mm. Notes Follow Instructions for Use! Permissible load-bearing capacity 2t with crane sling angle ≤ 30°.
  • Page 241 Accessories General VTC Art no. Weight [kg] 130616 0.670 Shackle Ø16/Ø19mm 3.25t Hex-N. For attaching loads or mounting formwork elements, Trolleys HTP 2000kg by means of Turnbuckle CB Ø25-M20/DW15. Ø19 Ø Art no. Weight [kg] 0.656 Eyebolt M20x110mm coat 724812 M 20 Ø...
  • Page 242 Accessories General VTC Art no. Weight [kg] 108129 3.480 Tie Spanner DW15 For Wingnut Counterplate DW15, Wingnut Pivot Plate DW15 and Wingnut DW15. 1096 Art no. Weight [kg] 0.588 Cone Pliers DK Ø58mm 031644 For holding DK, SK or KK Concrete Cones with corresponding diameter during installation.
  • Page 243 057275 051768 051766 051767 051764 051777 051778 051776 072140 057281 057277 057278 057279 057280 051763 057282 057283 057284 Art no. Weight [kg] 027212 0.445 Hexag. Recess Wrench SW14 long Fits PERI Positioning Discs and Allen Key Bolts M16. SW 14...
  • Page 244 Accessories General VTC Art no. Weight [kg] L [mm] Ratchet Wrenches 072180 0.560 Ratchet Wrench 1/2 „ 5.300 Ratchet Wrench 1“ 029610 051764 2.650 Ratchet Wrench 3/4“ Art no. Weight [kg] Sockets 029620 0.075 Socket SW19 1/2“ 057276 0.625 Socket SW30 3/4“...
  • Page 245 1 pc. 135175 Allen Key SHR-Bit SW08 1 pc. 135176 Allen Key SHR-Bit SW10 1 pc. 135177 SHR Screwdriver Bit 6 parts Slot/PH 2 pc. 711035 PERI Label 128x65mm 1 pc. 126434 List of contents Hydraulic Service Case Art no.
  • Page 246 Accessories General VTC Art no. Weight [kg] B [mm] L [mm] 138813 1.000 Torque Wrench 40-200Nm Art no. Weight [kg] 057090 6.700 Torque Wrench 140-760Nm Notes Outer square 3/4“ length: 812mm incl. sheet metal case Art no. Weight [kg] 136165 59.000 Pallet RB Hydr.Pump RCS MAX...
  • Page 247 Accessories General VTC Art no. Weight [kg] 065068 88.200 Grate Pallet 80x120 ga For stacking and transportation of formwork and scaffold components. Notes Follow Instructions for Use! Capacity approx. 0.75m³. Load-carrying capacity 1.5t. 1240 Art no. Weight [kg] 66.500 Hardware Box 80x120 ga 025660 For stacking and transportation of formwork and scaffold components.
  • Page 248 Accessories General VTC Art no. Weight [kg] L [mm] Pallets RP-2 103434 38.500 Pallet RP 80x120/2 ga 1200 45.300 Pallet RP 80x150/2 ga 103429 1500 For stacking and transportation of formwork and scaffolding components. Notes Follow Instructions for Use! Permissible load-bearing capacity 1.5t.
  • Page 250 Slab Formwork Climbing Systems Bridge Formwork Tunnel Formwork Shoring Systems Construction Scaffold Facade Scaffold Industrial Scaffold Access Protection Scaffold Safety Systems System-Independent Services Accessories PERI Danmark A/S Forskalling & Stilladssystemer Greve Main 26 2670 Greve Tlf. +45 4345.3627 peri@peri.dk www.peri.dk...