Related Manuals for Peri 019200
Summary of Contents for Peri 019200
- Page 1 Trolley with Winch Item no. 019200 UK Edition 03|2023 Translation of the Original Instructions for Use – Issue 02/2018...
- Page 2 Introduction Overview Trolley with Winch 9, 10 1.3 + 1.4 1.3 + 1.4 Basic unit with lifting frame 1.1 Wheel 1.2 Push handle 1.3 Bolt Ø 16 x 65/86, galv. 1.4 Cotter Pin 4/1, galv. Winch with crank 6.1 Hand crank 6.2 Toothed rack 6.3 Locking pawl Holder for connectors...
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Page 3: Table Of Contents
Inspections Personal protective equipment Load-bearing capacity Permissible weights and heights Application MULTIPROP System PERI UP Flex Shoring Towers – Standard Connectors PERI UP Flex Shoring Towers – Alternative Connectors PD 8 / PD 8 Eco Storage and transportation Storage Transportation... -
Page 4: Introduction
Introduction Dimension specifications Pictogram | Definition Dimensions are usually given in mm. Other measurement units, e.g. cm, are Danger / Warning / Caution shown in the illustrations. Load details are usually given in kg. Other measurement units, e.g. t, are Note shown in the illustrations. -
Page 5: Safety Instructions
Introduction Safety instructions Safety instruction categories Set-up of the safety instructions The safety instructions alert site person- nel to the risks involved and provide information on how to avoid these risks. Signal word Safety instructions are featured at the Type and source of the danger! beginning of the section or ahead of Consequences of non-compliance. - Page 6 For a better understanding, detailed illus- trations are partly incomplete. The safety The PERI Trolley with Winch is to be used installations which have possibly not been accordingly so that persons are never put featured in these detailed drawings must...
- Page 7 Loads must be suffi- is in a safe and secure position. ciently stable both in their form and The PERI Trolley with Winch is to be position so that the load does not move during transportation. positioned and secured to ensure that it cannot tip over, fall or slide away.
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Page 8: Intended Use
ƒ PERI UP Flex Shoring Tower Plus, Connector PERI UP - Trolley 198.6 kg ƒ PERI UP Flex Shoring Tower MDS K, Connector Rosett - Trolley 183.5 kg ƒ PD 8 / PD 8 Eco. Connector Rosett Plus - Trolley 183.2 kg ƒ... -
Page 9: Instructions On Use
Instructions for Use represents a misap- plication with a potential safety risk. Changes to PERI components are not permitted. Only PERI original parts may be used. The use of other products and spare parts represents a misapplication with associated safety risks. -
Page 10: Target Groups
ƒ PERI products, or competent person has a reliable under- use them, e.g. for concreting, or standing of safety-related issues and can ƒ... - Page 11 Introduction Qualified persons PERI products may only be assembled, modified or dismantled by persons who are suitably qualified to do so. For the work to be carried out, the qualified per- sons must have received instructions** covering at least the following points: Explanation of the plan for the assem- ƒ...
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Page 12: Storage And Transportation
The Trolley with Winch is to be moved and set down on clean, level and suffi- ciently load-bearing surfaces only. PERI products must be protected against the effects of the weather and aggressive substances! The areas on the jobsite used to move... -
Page 13: Additional Technical Documentation
Instructions for Assembly and Use: ƒ – MULTIPROP System – PERI UP Flex Shoring Tower – PERI UP Flex Shoring Tower MDS K – PD 8 Slab Table/Shoring Tower Cleaning and maintenance instructions The Trolley with Winch has been designed for long-term use on construc- tion sites. -
Page 14: Identification Markings
Machine Directive 2006/42/EC. (Fig. 1) Inspection plate Fig. 2 It documents the next inspection date. Example of PERI inspection plate: September 2019. (Fig. 2) Inspections 1. General The procedure described in this section is If no country-specific regulations are... - Page 15 Introduction 2. Purpose 4.3 Functional check Due to the check carried out before initial – Free and easy movement of moving operations as well as regularly occuring parts. inspections of the Trolley with Winch, – Adjust minimum and maximum lengths. it can be ensured that operational and –...
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Page 16: Personal Protective Equipment
Introduction Personal protective equipment Warning Risk of injury! ⇒ Personal protective equipment is to be ⇒ worn during moving procedures and all set up and modification work. Load-bearing capacity Perm. load-bearing capacity of the winch: 1.0 t (Fig. 3) 1,0 t Note Material damage! ⇒... -
Page 17: Permissible Weights And Heights
1601 – 2000 kg 600 cm 500 cm Table 1 Prerequisites in the direction of travel: PERI UP Flex Shoring Tower MDS K ≥ UH Plus 150 Total weight Longitudinal direction of travel Transverse direction of travel Tower / Table... - Page 18 Introduction Prerequisites in the direction of travel: PD 8 / PD 8 Eco Diagonal Brace ≥ DK 150 Weight of table Longitudinal direction of travel Transverse direction of travel Table height up to Table height up to 0 – 300 kg 300 cm 250 cm 301 –...
- Page 19 Introduction Warning Risk of injury! ⇒ Do not exceed the perm. load-bearing ⇒ capacity of 1 t per Trolley with Winch. Calculation example: The slab table is picked up by the Trolley with Winch on the MRK Frame 150 and moved. Slab table: ca.
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Page 20: Application
Application MULTIPROP System Connector MP – Trolley (galv. blue zinc-plated) Assemble Connectors (2.1, 2.2) so that the safety pawls (2.3) face outwards in each case. (Fig. 4) Pos Component Safety pawl Fig. 4 Holding pockets Winged screws Assembly Depending on the Connector height, the Connectors can be mounted at two positions: Position I: assembly using holes b + c... - Page 21 Application Lifting of tables and towers If the 2.10 m max. Connector height of the Trolley with Winch has been exceed- ed, the support spindles must be screwed back until the frame is securely positioned in the Connector MP. (Fig. 6) Alternatively, two additional frames can be mounted at the most suitable height.
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Page 22: Peri Up Flex Shoring Towers - Standard Connectors
Application PERI UP Flex Shoring Towers – Standard Connectors Connector PERI UP – Trolley (RAL 3003, ruby red) Suitable for PERI UP Flex Shoring Tower, Shoring Tower Plus and Shoring Tower MDS K systems with tower widths of 1.25 m and 1.50 m. (Fig. 9) Assemble Connectors PERI UP (7.1, 7.2) - Page 23 Application Situation, e.g. with the PERI UP Flex Shoring Tower MDS K Connector width B = 125 cm Ledger spacing H = 100 cm Fig. 11 Fig. 12 Trolley with Winch Translation of the Original Instructions for Use...
- Page 24 Application Situation, e.g. with the PERI UP Flex Shoring Tower Connector width B = 150 cm Ledger spacing H = 150 cm Fig. 13 Fig. 14 Trolley with Winch Translation of the Original Instructions for Use...
- Page 25 Application Situation, e.g. with the PERI UP Flex Shoring Tower Plus Support width B = 150 cm Ledger spacing H = 100 cm Fig. 15 Fig. 16 Trolley with Winch Translation of the Original Instructions for Use...
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Page 26: Peri Up Flex Shoring Towers - Alternative Connectors
Application PERI UP Flex Shoring Towers – Alternative Connectors Connector Rosett – Trolley (RAL 9016, traffic white) For a tower width of 1.50 m. (Fig. 17) Assemble Connectors Rosett (3.1, 3.2) so that the safety pawls (3.3) face outwards in each case. - Page 27 The safety pawls (3.3) are automatically pushed upwards at the rear, fall in a forward direction and thus secure the Ledger against lifting. (Fig. 19) PERI UP Flex Spindle Extension: Min. 8 cm. (Fig. 19) Visual check of the safety pawls. Fig. 19...
- Page 28 Application Connector Rosett Plus – Trolley (RAL 2002, vermillion) For a tower width of 1.50 m. (Fig. 20) Assemble Connectors Rosett Plus (4.1, 4.2) so that the safety pawls (4.3) face outwards in each case. Pos Component Safety pawl Holding pockets Winged screws Support hooks Fig.
- Page 29 The safety pawls (4.3) are automatically pushed upwards at the rear, fall in a forward direction and thus secure the Ledger against lifting. (Fig. 23) PERI UP Flex Spindle Extension: Min. 8 cm. (Fig. 22) Fig. 22 Visual check of the safety pawls.
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Page 30: Pd 8 / Pd 8 Eco
Application PD 8 / PD 8 Eco Connector PD 8 – Trolley (RAL 1028, melon yellow) (Fig. 24) Depending on the spindle extension, the frame of the PD 8 / PD 8 Eco can be accommodated in the bottom or top Fig. - Page 31 Application Caution Risk of tipping! ⇒ Ensure that the Trolley with Winch is ⇒ in a stable position. Picking up of slab tables and shoring towers with a small spindle extension With a spindle extension < 30 cm, the front castors must be temporarily removed.
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Page 32: Storage And Transportation
Storage and transportation Storage Short-term storage Commissioning after a long storage period After being in storage for longer than six Warning months, the Trolley with Winch must be Risk of injury! carefully checked before being returned ⇒ Do not park the Trolley with Winch on ⇒... -
Page 33: Transportation
Storage and transportation Transportation Securing for transportation Warning Risk of injury! ⇒ When moving with the crane, do not ⇒ exceed the load-bearing capacity of the lifting gear or hoisting equipment. ⇒ Ensure that the lifting gear is correctly ⇒ positioned and connected. -
Page 34: Operations
– all wheels (1.1) must be smooth running and show no signs of damage. – all components must be correctly mounted. – only original PERI components may be used. Fig. 31 Trolley with Winch Translation of the Original Instructions for Use... -
Page 35: Transport Of Load
Operations Transport of load Moving horizontally Warning Symmetrically assembled towers / tables can be safely moved with two Trolleys Risk of injury! with Winch up to the specified sizes in ⇒ Slab tables / shoring towers must be ⇒ the design tables. symmetrical to the longitudinal axis Requirements: and in a perpendicular position. -
Page 36: Winch
Operations Winch Warning Risk of injury! ⇒ The Winch is only suitable for manual ⇒ operations! ⇒ Check the functionality of the Winch ⇒ and brake before every use. Lubricate toothed rack when necessary. ⇒ Repairs are to be carried out only by ⇒... -
Page 37: Lowering The Trolley With Winch
Operations Lowering the Trolley with Winch Caution Risk of injury! ⇒ When lowering the load, ensure that ⇒ the securing pawls are in an open position! 2.3 / 3.3 / 4.3 / 7.3 Lowering 1. Turn securing pawls (2.3 / 3.3 / 4.3 / 7.3) upwards in a forward direction (stop position). -
Page 38: Maintenance
⇒ All maintenance and repair work must ⇒ be carried out either by PERI personnel Welding work or other competent persons only! Welding work is only to be carried out by PERI personnel or specialist companies with the corresponding country-specific suitability certification (e.g. -
Page 39: Cleaning
Maintenance Cleaning Cleaning the Winch Caution Risk of injury! Caution ⇒ Cleaning operations must not be ⇒ carried out with flammable liquids! Risk of injury! ⇒ The toothed-rack winch is a safety ⇒ element. The use of cleaner solvents, caustic fluids or acidic and chlorinated liquids can cause damage to the When cleaning with cleaning agents or a chains! -
Page 40: Remedial Measures For Malfunctions
Maintenance Remedial measures for a malfunction Possible malfunctions Malfunction Cause Elimination Cranking the Winch in an Lubrication in bearing Carry out maintenance unloaded state is difficult. points and toothing is work. missing. Winch is subject to Check fixings and unnecessary stress. eliminate tension. -
Page 41: Disposal
These materials could possibly be re-used in a recycling process. PERI takes no responsibility for any possible damage to persons or property During disposal operations, personal which has been caused by the re-use of protective equipment must be worn. -
Page 42: Appendix
Appendix Components UK Coded Trolley with Winch consists of Items 019200 plus 118114 (176.20kg): Item no. Weight kg Trolley with Winch Note 019200 162.000 For moving towers and tables Follow Instructions for Use! with MULTIPROP , PERI UP Flex, Technical Data... - Page 43 Item no. Weight kg 130501 27.600 Connector PERI UP – Trolley Note For moving PERI UP Flex Shoring Consisting of 4 parts: Tower, Shoring Tower Plus and Support left and right. Shoring Tower MDS K with Trolley with Winch. 118605 21.500...
- Page 44 Appendix Components Item no. Weight kg Connector Rosett Plus – Trolley Note 117954 21.200 For moving PERI UP Flex Shoring Consisting of 4 parts: Tower Plus with Trolley with Support left and right. Winch. Replaced by item 130501. 118115 11.000 Connector PD 8 –...
- Page 45 Appendix Trolley with Winch Translation of the Original Instructions for Use...
- Page 46 EC-Declaration of Conformity EG-Konformitätserklärung im Sinne der EG-Richtlinie 2006/42/EG Anhang II, 1.A In der Gemeinschaft ansässige Person, die bevollmächtigt ist, die technischen Unterlagen zusammenzustellen: Dipl.-Ing. Rainer Bolz PERI GmbH Rudolf-Diesel-Straße 19 89259 Weißenhorn Beschreibung und Identifizierung der Maschine: Produktgruppe: Traggerüst Typ:...
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Page 47: Ec Declaration Of Conformity
EC Machinery Directive 2006/42/EC Annex II, 1.A Person residing within the Community authorised to compile the relevant technical documentation: Dipl.-Ing. Rainer Bolz PERI GmbH Rudolf-Diesel-Strasse 19 89259 Weissenhorn Description and identification of the machinery: Product Group: Falsework... - Page 48 Bridge Formwork Tunnel Formwork Shoring Systems Construction Scaffold Facade Scaffold Industrial Scaffold Access Protection Scaffold Safety Systems System-Independent Services Accessories PERI GmbH Formwork Scaffolding Engineering Rudolf-Diesel-Strasse 19 89264 Weissenhorn Germany Tel. +49 (0)7309.950-0 Fax +49 (0)7309.951-0 info @ peri.com www.peri.com...
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