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Temposonics V R Series Operation Manual

Magnetostrictive linear position sensors, profinet io rt & irt
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Operation Manual
R-Series V PROFINET IO RT & IRT
Magnetostrictive Linear Position Sensors
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Summary of Contents for Temposonics V R Series

  • Page 1 Operation Manual R-Series V PROFINET IO RT & IRT Magnetostrictive Linear Position Sensors...

  • Page 2: Table Of Contents

    3.6 Approvals ........................................9 3.7 Scope of delivery ....................................... 9 4. Product description and commissioning ........................10 4.1 Functionality and system design ................................10 4.2 Installation and design of Temposonics RP5 ............................11 ® 4.3 Installation and design of Temposonics RH5 ............................12 ®...

  • Page 3: Introduction

    Consequence 1.1 Purpose and use of this manual The sensor will not work Wrong sensor connection Before starting the operation of Temposonics position sensors, read properly or can be damaged this documentation thoroughly and follow the safety information. Operate the sensor out of the No signal output –...

  • Page 4: Installation, Commissioning And Operation

    EMERGENCY STOP as well as for wear parts. Under no circumstances will Temposonics systems, protective devices etc. are required. In the event of trouble, accept liability in the event of offense against the warranty rules, no shut down the sensor and protect it against accidental operation.

  • Page 5: Identification

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 3. Identification 3.1 Order code of Temposonics ® a Sensor model e Number of magnets X 01…30 position(s) (1…30 magnet(s)) 5 Profi le f Connection type b Design G Magnet slider backlash free (part no. 253 421), 8 2 ×...

  • Page 6: Order Code Of Temposonics ® Rh5

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 3.2 Order code of Temposonics ® a Sensor model e Number of magnets 5 Rod X 01…30 position(s) (1…30 magnet(s)) b Design f Connection type 8 2 × M12 female connectors (D-coded), B Base unit (only for replacement) 1 ×...

  • Page 7: Order Code Of Temposonics ® Rfv

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 3.3 Order code of Temposonics ® a Sensor model e Number of magnets V Flexible rod X 01…30 position(s) (1…30 magnet(s)) b Design f Connection type 8 2 × M12 female connectors (D-coded), B Base unit 1 ×...

  • Page 8: Order Code Of Temposonics ® Rdv

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 3.4 Order code of Temposonics ® a Design e Number of magnets V Detached sensor electronics “Classic” X 01…30 position(s) (1…30 magnet(s)) b Design f Connection type 8 2 × M12 female connectors (D-coded), C Threaded fl ange M18×1.5-6g (A/F 46)

  • Page 9: Nameplate

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 3.5 Nameplate Order code RP5SA0200M01D581U402 MAC: 00-03-CA-00-58-F6 MAC address S/N: 70019012 Serial number Date of production 01AUG2022 Fig. 1: Example of nameplate of R-Series V RP5 sensor with PROFINET output 3.6 Approvals...

  • Page 10: Product Description And Commissioning

    Fig. 2: Time-based magnetostrictive position sensing principle Principle of operation and system construction Modular mechanical and electronic construction The absolute, linear position sensors provided by Temposonics rely on • The sensor rod or profile protects the inner sensor element. the company’s proprietary Temposonics magnetostrictive technology, •...

  • Page 11: Installation And Design Of Temposonics ® Rp5

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 4.2 Installation and design of Temposonics ® RP5-M, example: Connection type D58 (connector outlet) Sensor electronics (0.2) housing Null zone Stroke length Dead zone 48 (1.89) 25…6350 66/71* (2.28) (1.1) (1…250) (2.6/2.8*) (0.67) e.g. for...

  • Page 12: Installation And Design Of Temposonics ® Rh5

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 4.3 Installation and design of Temposonics ® RH5-M/-S-A/-V – RH5 with threaded fl   ange M18×1.5-6g or ¾"-16 UNF-3A, example: Connection type D58 (connector outlet) Sensor electronics housing Null zone Stroke length Dead zone 25…7620 63.5/66* (0.67) (2.68) (2.01) (1…300) (2.5/2.6*) MS/ER NS/RN Threaded flange »M«: M18×1.5-6g Threaded flange »S«: ¾"-16 UNF-3A...
  • Page 13 Stroke length 1576…5000 (62.05…196.9): 54 (2.13) dead zone (1.89) Stroke length 5001…7620 (196.9…300): 57 (2.24) dead zone Controlling design dimensions are in millimeters and measurements in ( ) are in inches Fig. 7: Temposonics RH5 with ring magnet, part 2 ® I 13 I...
  • Page 14 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Installation of RH5 with threaded flange In the case of threaded flange M18×1.5-6g or M22×1.5-6g, provide Fix the sensor rod via threaded flange M18×1.5-6g, M22×1.5-6g or a screw hole based on ISO 6149-1 (Fig. 11). See ISO 6149-1 for further ¾"-16 UNF-3A.

  • Page 15: Installation And Design Of Temposonics ® Rfv

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 4.4 Installation and design of Temposonics ® RFV-B – RFV base unit, example: Connection type D56 (connector outlet) Sensor electronics housing Null zone Stroke length Dead zone 150…20,000 see table (0.67) (2.28) (2.4) (6…787) (0.28) Ø 8 ±0.23 (Ø 0.31±0.01)
  • Page 16 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual NOTICE 500 (20) recommended To fulfill the requirements of EMC standards for emission and Position magnet ≥ 300 (≥ 11.81) immunity the following points are necessary: • The sensor electronics housing has to be connected to machine Customized support tube ground (Fig.
  • Page 17 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Hydraulics sealing when using an RFV sensor in a pressure rod HD/ Replacing an R-Series 2004 RF-C with an R-Series V RFV-B. HL/HP If you are replacing the R-Series 2004 RF-C base unit with the R-Series V RFV-B base unit, note the following points: There are two ways to seal the flange contact surface (Fig. 17): 1.

  • Page 18: Installation And Design Of Temposonics ® Rdv

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 4.5 Installation and design of Temposonics ® RDV with bottom cable entry, example: Connector D56 (connector outlet) 24.7 (0.97) (0.3) Ø 19 (Ø 0.75) Ø 26.2 (1.89) (Ø 1.03) (1.77) (2.28) (1.61) Recommendation: Use M6×45 (ISO 4762) screws Fastening torque: 6 Nm RDV with side cable entry, example: Connector D58 (connector outlet)
  • Page 19 Cable length (side cable entry): 250/400/600 (9.8/15.7/23.6) Cable for Cable for 12.7 bottom cable entry side cable entry (0.18) (0.5) Controlling design dimensions are in millimeters and measurements in ( ) are in inches Fig. 20: Temposonics RDV flanges ® I 19 I...
  • Page 20 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual NOTICE Installation of a rod-style sensor in a fluid cylinder The rod-style version has been developed for direct stroke measurement in a fluid cylinder. Mount the sensor via threaded flange or a hex nut. Note for installation respectively •...
  • Page 21 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Notice for metric threaded fl   anges 4.5.2 Installation of RDV with pressure fit flange Thread  Z° ×P) Cylinder mounting +0.1 +0.4 ±1° Install the rod using the pressure fit flange. Seal it off by means of RDV-C the O-ring and the back-up ring. Block the pressure fit flange using a M18×1.5-6g...
  • Page 22 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual NOTICE 4.5.4 Installation of RDV’s sensor electronics housing To fulfill the requirements of the EMC standards for emission and The following section explains the connection of an RDV sensor with immunity the following points are necessary: bottom cable entry (Fig.

  • Page 23: Magnet Installation

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Centered mounting 4.6 Magnet installation of block magnet Typical use of magnets Air gap: 3 ±2 Magnet Typical sensors Benefi   ts 8 ±2 (0.12 ±0.08) Ring magnets Rod model (0.31 ±0.08)
  • Page 24 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual RFV-B with ring magnet/U-magnet Start- and end positions of the position magnets Consider the start and end positions of the position magnets during Sensor electronics housing the installation. To ensure that the entire stroke length is electrically Reference edge of mounting usable, the position magnet must be mechanically mounted as follows.
  • Page 25 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual RFV-B with block magnet RDV-S with block magnet Reference edge of mounting Sensor electronics housing Reference edge of mounting Start position End position 21.4 (0.84) 63.5 (2.5) End position Start position 58.5 (2.3)
  • Page 26 Use magnets of the same type for multi-position measurement. RP5 with U-magnets Do not fall below the minimum distance between the magnets of 75 mm (3 in.) for multi-position measurement. Contact Temposonics ≥ 75 (≥ 3) if you need a magnet distance < 75 mm (3 in.).

  • Page 27: Alignment Of The Magnet With The Option "Internal Linearization

    A sensor with internal linearization is delivered with the magnet with which the sensor was calibrated during production. In order to achieve the best possible result, Temposonics recommends to operate the sensor with the supplied magnet. For the internal linearization, the following magnets can be used: •...
  • Page 28 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual For RDV PROFINET sensors with ring magnet/U-magnets applies: • Install the magnet so that the marking on the magnet faces the sensor flange. • The marking on the magnet points in the same direction as the marking on the sensor flange.

  • Page 29: Replacement Of Sensor

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 3. Insert the new base unit. 4.8 Replacement of sensor   Mount the ground lug on a screw.    Tighten the screws.  The base unit of the sensor model RH5-B is replaceable as shown in Fig. 45 and Fig. 46 for the sensor designs »M«, »S« and »T«. The sensor can be replaced without interrupting the hydraulic circuit.

  • Page 30: Electrical Connections

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 4.9 Electrical connections Connector wiring Connect the sensor directly to the control system, indicator or other Placement of installation and cabling have decisive influence on evaluating systems as follows: the sensor‘s electromagnetic compatibility (EMC).
  • Page 31 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Port 1 – Signal M12 female connector Function (D-coded) Tx (+) Rx (+) Tx (−) View on sensor Rx (−) Port 2 – Signal M12 female connector Function (D-coded) Tx (+) Rx (+) Tx (−) View on sensor Rx (−)

  • Page 32: Frequently Ordered Accessories For Rp5 Design

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 4.10 Frequently ordered accessories for RP5 design – Additional options available in our Accessories Catalog 551 444 Position magnets 15.2 57 (2.24) (0.6) (1.65) (1.69) (0.94) (1.69) (0.55) (0.55) 49 (1.93)

  • Page 33: Frequently Ordered Accessories For Rh5 Design

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 4.11 Frequently ordered accessories for RH5 design – Additional options available in our Accessories Catalog 551 444 Position magnets Ø 32.8 (Ø 1.29) Ø 4.3 Ø 32.8 Ø 30.5 Ø...

  • Page 34: Frequently Ordered Accessories For Rfv Design

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 4.12 Frequently ordered accessories for RFV design – Additional options available in our Accessories Catalog 551 444 Position magnets Ø 32.8 Ø 4.5 (Ø 0.18) Ø 60 Ø 63.5 (Ø...
  • Page 35 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Mounting accessories Pressure rod with threaded fl   ange  Pressure rod with threaded fl   ange  Profi   le with fl   ange with fl   at-face (M18×1.5-6g)  with fl   at-face (¾"-16 UNF-3A)  HFP [length mm: XXXXX] M and O-ring and O-ring HFP [length in.: XXXX.X] U HD [length mm: XXXX] M HL [length mm: XXXX] M HD [length in.: XXX.X] U HL [length in.: XXX.X] U Pressure rod Ø: 12.7 mm (0.5 in.)

  • Page 36: Frequently Ordered Accessories For Rdv Design

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 4.13 Frequently ordered accessories for RDV design – Additional options available in our Accessories Catalog 551 444 Position magnets Ø 32.8 (Ø 1.29) Ø 4.3 Ø 32.8 Ø 17.4 Ø...
  • Page 37 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Mounting accessory 60 (2.36) 16 (0.63) Ø 3.2 (Ø 0.13) M3 fastening screws (6×) 3.2 (0.13) Fixing clip Part no. 561 481 Application: Used to secure sensor rods (Ø 10 mm (Ø 0.39 in.)) when...

  • Page 38: Frequently Ordered Accessories For Profinet Output

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 4.14 Frequently ordered accessories for PROFINET output – Additional options available in our Accessories Catalog 551 444 Cable connectors* – Signal Cable connectors* – Power (2.05) (2.09) (1.7) (0.24) (0.63) M12 D-coded male connector M12 connector end cap M12 A-coded female connector ...
  • Page 39 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Cable sets Programming tools Power cable with M8 female connector  Power cable with M12 A-coded female  TempoLink kit for Temposonics ® ® TempoGate smart assistant for ® R-Series V R-Series V (4 pin), straight – pigtail connector (5 pin), straight – pigtail Temposonics ® Part no. 530 066 (5 m (16.4 ft.)) Part no. 370 673 Part no. TL-1-0-EM08 (D56)

  • Page 40: Operation

    The sensor can be ordered with different protocol options: MS/ER • Linear profile (U402/U412): The linear profile was developed by NS/RN Temposonics for linear position sensors. With this profile, the Port 1 Port 2 position and the velocity of up to 30 position magnets can be measured and transferred simultaneously.

  • Page 41: Supported Network Functions

    The GSDML file for the R-Series V PROFINET is available on our Following network functions are supported: homepage www.temposonics.com. The GSDML file of the R-Series V • RTC (Class 1 & Class 3) (Real Time Cyclic Protocol): PROFINET is packed into a zip file containing the data for the linear Protocol for cyclic IO data (process data and measured values) profile and encoder profile.
  • Page 42 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual The R-Series V PROFINET supports both RT mode and IRT mode. The Different input modules are available for the R-Series V PROFINET sensor is set to the respective mode during connection setup with the with linear profile.
  • Page 43 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual • Velocity: This module contains the velocity of a magnet. Afterwards • Wrong Number of Magnets (Setting of the alarm behavior when you must assign a magnet to this module.
  • Page 44 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual • Reading the values of the input module “Sensor status”: To read the information from the input module “Sensor status”, drag this module into the “Device Overview” window. The module “Sensor status” consists of 64 bits (Fig. 66): •...
  • Page 45 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual The status of the switching points is reported in parallel to the position values or velocity values via the PROFINET protocol. A magnet must be specified for each switching point, which is used to check the respective limit.
  • Page 46 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual • Reading additional information regarding the sensor status: In parallel to the position values and the velocity values, the sensor can output further information on the sensor status via the PROFINET protocol. This information is stored in an array with 19 Integer32 values, which you call via the address API 0 Slot 0 Subslot 1 Index 2000.

  • Page 47: Parameter Description For Encoder Profile V4.2

    The GSDML file for the R-Series V PROFINET is available on our homepage www.temposonics.com. The GSDML file of the R-Series V PROFINET is packed into a zip file containing the data for the linear Fig. 72: Setting of the IRT mode profile and encoder profile.
  • Page 48 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Standard telegram 81 Standard telegram 81 uses 4 bytes for output data from the IO controller to the sensor and 12 bytes of input data from the sensor to the IO controller.
  • Page 49 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Control word 2 (STW2_ENC) Value Significance Comments 0…6 – – Reserved Fault acknowledge (0  1) The fault signal is acknowledged with a positive edge; the sensor reaction to a fault depends on the type of fault.
  • Page 50 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual • Extrapolation Mode (Setting of the sensor behaviour in case of The selected telegram must be dragged into the “Device Overview” window. In the example shown, telegram 84 was selected and assi- oversampling) gned to slot 1 subslot 2 (Fig.
  • Page 51 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual • Accepting negative preset values: You can use the “Config Flags • Setting the parameter P65005: You can use the “Config Flags 1” 1” entry to set that negative preset values are also accepted in entry to set how to change the parameter P65005.
  • Page 52 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual In addition to the manufacturer-specific parameters, there are the  • Maximum master sign-of-life failures: following standard parameters according to the encoder profile: Specifies the number of allowed failures of the masters sign-of- life. This parameter is only supported in compatibility mode V3.1. • Code sequence:  If the maximum number of permissible errors is exceeded, the Specifies the measurement direction for position measurement position sensor sends a sign of life error in G1_XIST2.

  • Page 53: Tempolink ® Smart Assistant With R-Series V Profinet

    8.2 Maintenance The sensor is maintenance-free. 8.3 Repair Repairs of the sensor may be performed only by Temposonics or a repair facility explicitly authorized by Temposonics. For return see chapter “2.6 Return” on page 4. 8.4 List of spare parts No spare parts are available for this sensor.

  • Page 54: Technical Data

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 10. Technical data 10.1 Technical data Temposonics ® Output Interface PROFINET RT PROFINET IRT version 2.3 Data protocol Linear profile and encoder profile V4.2 Data transmission rate 100 MBit/s (maximum) Measured value...
  • Page 55 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Electrical connection Connection type 2 × M12 female connectors (5 pin), 1 × M12 male connector (4 pin) or 2 × M12 female connectors (5 pin), 1 × M8 male connector (4 pin) Operating voltage +12…30 VDC ±20 % (9.6…36 VDC)

  • Page 56: Technical Data Temposonics ® Rh5

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 10.2 Technical data Temposonics ® Output Interface PROFINET RT PROFINET IRT version 2.3 Data protocol Linear profile and encoder profile V4.2 Data transmission rate 100 MBit/s (maximum) Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets...
  • Page 57 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Electrical connection Connection type 2 × M12 female connectors (5 pin), 1 × M12 male connector (4 pin) or 2 × M12 female connectors (5 pin), 1 × M8 male connector (4 pin) Operating voltage +12…30 VDC ±20 % (9.6…36 VDC)

  • Page 58: Technical Data Temposonics ® Rfv

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 10.3 Technical data Temposonics ® Output Interface PROFINET RT PROFINET IRT version 2.3 Data protocol Linear profile and encoder profile V4.2 Data transmission rate 100 MBit/s (maximum) Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets...

  • Page 59: Technical Data Temposonics ® Rdv

    R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual 10.4 Technical data Temposonics ® Output Interface PROFINET RT PROFINET IRT version 2.3 Data protocol Linear profile and encoder profile V4.2 Data transmission rate 100 MBit/s (maximum) Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets...
  • Page 60 R-Series V PROFINET IO RT & IRT Temposonics ® Operation Manual Electrical connection Connection type 2 × M12 female connectors (5 pin), 1 × M12 male connector (4 pin) or 2 × M12 female connectors (5 pin), 1 × M8 male connector (4 pin) Operating voltage +12…30 VDC ±20 % (9.6…36 VDC)
  • Page 61 The sensor has been in contact with the following materials: In the event of suspected penetration of substances into the sensor, Do not specify chemical formulas. consult Temposonics to determine measures to be taken before Please include safety data sheets of the substances, if applicable. shipment.
  • Page 62 P O R T D E T A I L ( P D ) F O R R H 5 - S : NOTES: 1. Dimensions and tolerances based on ANSI Y14.5-1982. 2. Temposonics has extracted all pertinent information from MS33649 to generate this document. 3. PD must be square with surface B within 0.005 FIM across 2.250 dia minimum.

  • Page 63: Glossary

    The R-Series V PROFINET supports PROFINET RT and IRT. ( RT) Linear Profi   le The linear profi le was developed by Temposonics and is tailored to the characteristics of magnetostrictive position sensors. With this profi le, the positions and velocities of up to 30 magnets can be...
  • Page 64 © 2022 Temposonics, LLC – all rights reserved. Temposonics, LLC and Temposonics GmbH & Co. KG are subsidiaries of Amphenol Corporation. Except for any third party marks for which attribution is provided herein, the company names and product names used in this document may be the registered trademarks or unregistered trademarks of Temposonics, LLC or...

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