1. Manuals
  2. Brands
  3. Temposonics Manuals
  4. Security Sensors
  5. V POWERLINK R Series
  6. Operation manual

Temposonics V POWERLINK R Series Operation Manual

Magnetostrictive linear position sensors
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operation Manual
R-Series V POWERLINK
Magnetostrictive Linear Position Sensors
V V V V V V
V

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the V POWERLINK R Series and is the answer not in the manual?

Questions and answers

Related Manuals for Temposonics V POWERLINK R Series

Summary of Contents for Temposonics V POWERLINK R Series

  • Page 1 Operation Manual R-Series V POWERLINK Magnetostrictive Linear Position Sensors V V V V V V...

  • Page 2: Table Of Contents

    3.6 Approvals ........................................9 3.7 Scope of delivery ....................................... 9 4. Product description and commissioning .........................10 4.1 Functionality and system design ................................10 4.2 Installation and design of Temposonics ® RP5 ............................11 4.3 Installation and design of Temposonics ®...

  • Page 3: Introduction

    1.1 Purpose and use of this manual The sensor will not work Wrong sensor connection Before starting the operation of Temposonics position sensors, read properly or can be damaged this documentation thoroughly and follow the safety information. Operate the sensor out of the No signal output –...

  • Page 4: Installation, Commissioning And Operation

    EMERGENCY STOP as well as for wear parts. Under no circumstances will Temposonics systems, protective devices etc. are required. In the event of trouble, accept liability in the event of offense against the warranty rules, no shut down the sensor and protect it against accidental operation.

  • Page 5: Identification

    R-Series V POWERLINK Temposonics ® Operation Manual 3. Identification 3.1 Order code of Temposonics ® Connection type 6 2 × M12 female connectors (D-coded), 1 × M8 male connector 8 2 × M12 female connectors (D-coded), 1 × M12 male connector (A-coded) G Magnet slider backlash free (part no.

  • Page 6: Rh5

    R-Series V POWERLINK Temposonics ® Operation Manual 3.2 Order code of Temposonics ® Connection type 6 2 × M12 female connectors (D-coded), 5 Rod 1 × M8 male connector 8 2 × M12 female connectors (D-coded), 1 × M12 male connector (A-coded) B Base unit (only for replacement) stroke length: 25…5900 mm (1…232 in.)

  • Page 7: Order Code Of Temposonics Rfv

    R-Series V POWERLINK Temposonics ® Operation Manual 3.3 Order code of Temposonics ® Connection type 6 2 × M12 female connectors (D-coded), V Flexible rod 1 × M8 male connector 8 2 × M12 female connectors (D-coded), 1 × M12 male connector (A-coded)

  • Page 8: Order Code Of Temposonics Rdv

    R-Series V POWERLINK Temposonics ® Operation Manual 3.4 Order code of Temposonics ® V Detached sensor electronics “Classic” X 01…30 position(s) (1…30 magnet(s)) Connection type 8 2 × M12 female connectors (D-coded), 1 × M12 male connector (A-coded) 6 2 × M12 female connectors (D-coded), 1 ×...

  • Page 9: Nameplate

    R-Series V POWERLINK Temposonics ® Operation Manual 3.5 Nameplate RH5SA0080M01D561U301 Order code MAC: 00-03-CA-00-58-F6 MAC address S/N: 70008887 Serial number 01AUG2022 Date of production Fig. 1: Example of nameplate of R-Series V RH5 sensor with POWERLINK output 3.6 Approvals • CE declaration •...

  • Page 10: Product Description And Commissioning

    Principle of operation and system construction Modular mechanical and electronic construction The absolute, linear position sensors provided by Temposonics rely on • The sensor rod or profile protects the inner sensor element. the company’s proprietary Temposonics ®...

  • Page 11: Installation And Design Of Temposonics ® Rp5

    R-Series V POWERLINK Temposonics ® Operation Manual 4.2 Installation and design of Temposonics ® Sensor electronics (0.2) housing Null zone Stroke length Dead zone 48 (1.89) 25…6350 66/71* (0.67) (2.28) (1.1) (1…250) (2.6/2.8*) e.g. for M5 or MS/ER #10 screws...

  • Page 12: Installation And Design Of Temposonics ® Rh5

    R-Series V POWERLINK Temposonics ® Operation Manual 4.3 Installation and design of Temposonics ® Sensor electronics housing Null zone Stroke length Dead zone 25…7620 63.5/66* (0.67) (2.68) (2.01) (1…300) (2.5/2.6*) MS/ER NS/RN »M«: M18×1.5-6g »S«: ¾"-16 UNF-3A (0.98) * Stroke length > 5000 mm (196.9 in.) »M«...
  • Page 13 Stroke length 1576…5000 (62.05…196.9): 54 (2.13) dead zone (1.89) Stroke length 5001…7620 (196.9…300): 57 (2.24) dead zone Controlling design dimensions are in millimeters and measurements in ( ) are in inches Fig. 7: Temposonics ® RH5 with ring magnet, part 2 I 13 I...
  • Page 14 R-Series V POWERLINK Temposonics ® Operation Manual Installation of RH5 with threaded flange In the case of threaded flange M18×1.5-6g or M22×1.5-6g, provide Fix the sensor rod via threaded flange M18×1.5-6g, M22×1.5-6g or a screw hole based on ISO 6149-1 (Fig. 11). See ISO 6149-1 for further ¾"-16 UNF-3A.

  • Page 15: Installation And Design Of Temposonics ® Rfv

    R-Series V POWERLINK ® Temposonics Operation Manual ® 4.4 Installation and design of Temposonics Sensor electronics housing Null zone Stroke length Dead zone 150…20,000 see table (0.67) (2.28) (2.4) (6…787) (0.28) Ø 8 ±0.23 (Ø 0.31±0.01) Stroke length Tolerance of total length Dead zone Up to 7620 mm (300.00 in.)
  • Page 16 R-Series V POWERLINK Temposonics ® Operation Manual NOTICE 500 (20) recommended Position magnet To fulfill the requirements of EMC standards for emission and ≥ 300 (≥ 11.81) immunity the following points are necessary: • The sensor electronics housing has to be connected to machine Customized support tube ground (Fig.
  • Page 17 R-Series V POWERLINK Temposonics ® Operation Manual Replacing an R-Series 2004 RF-C with an R-Series V RFV-B Hydraulics sealing when using an RFV sensor in a pressure rod HD/HL/HP If you are replacing the R-Series 2004 RF-C base unit with the R-Series V RFV-B base unit, note the following points: There are two ways to seal the flange contact surface (Fig.

  • Page 18: Installation And Design Of Temposonics ® Rdv

    R-Series V POWERLINK Temposonics ® Operation Manual 4.5 Installation and design of Temposonics ® 24.7 (0.97) (0.3) Ø 19 (Ø 0.75) Ø 26.2 (1.89) (Ø 1.03) (1.77) (2.28) (1.61) Recommendation: Use M6×45 (ISO 4762) screws Fastening torque: 6 Nm 24.7 (0.97)
  • Page 19 Cable length (side cable entry): 250/400/600 (9.8/15.7/23.6) Cable for Cable for 12.7 bottom cable entry side cable entry (0.18) (0.5) Controlling design dimensions are in millimeters and measurements in ( ) are in inches Fig. 20: Temposonics ® RDV flanges I 19 I...
  • Page 20 R-Series V POWERLINK Temposonics ® Operation Manual NOTICE Installation of a rod-style sensor in a fluid cylinder The rod-style version has been developed for direct stroke measurement in a fluid cylinder. Mount the sensor via threaded flange or a hex nut.
  • Page 21 R-Series V POWERLINK Temposonics ® Operation Manual 4.5.2 Installation of RD with pressure fit flange Thread Z° Cylinder mounting +0.1 +0.4 ±1° Install the rod using the pressure fit flange. Seal it off by means of the O-ring and the back-up ring. Block the pressure fit flange using a M18×1.5-6g...
  • Page 22 R-Series V POWERLINK Temposonics ® Operation Manual NOTICE 4.5.3 Installation of RDV’s sensor electronics housing To fulfill the requirements of EMC standards for emission and The following section explains the connection of an RDV sensor with immunity the following points are necessary: bottom cable entry (Fig.

  • Page 23: Magnet Installation

    R-Series V POWERLINK Temposonics ® Operation Manual Centered mounting 4.6 Magnet installation of block magnet Typical use of magnets Air gap: 3 ±2 8 ±2 (0.12 ±0.08) (0.31 ±0.08) • Rotationally symmetrical Sensor element (RH5, RFV, RDV) Block magnet • Height tolerances can be...
  • Page 24 R-Series V POWERLINK Temposonics ® Operation Manual Start- and end positions of the position magnets Consider the start and end positions of the position magnets during Sensor electronics housing Reference edge of mounting the installation. To ensure that the entire stroke length is electrically End position usable, the position magnet must be mechanically mounted as follows.
  • Page 25 R-Series V POWERLINK Temposonics ® Operation Manual RDV-S with block magnet Reference edge of mounting Sensor electronics housing Reference edge of mounting Start position End position 21.4 (0.84) 63.5 (2.5) Start position End position 58.5 (2.3) See table RDV-M/-T with block magnet...
  • Page 26 R-Series V POWERLINK Temposonics ® Operation Manual Multi-position measurement The minimum distance between the magnets is 75 mm (3 in.). ≥ 75 (≥ 3) ≥ 75 (≥ 3) ≥ 75 (≥ 3) ≥ 75 (≥ 3) ≥ 75 (≥ 3) ≥...

  • Page 27: Alignment Of The Magnet With The Option "Internal Linearization

    A sensor with internal linearization is delivered with the magnet with which the sensor was squared during production. In order to achieve the best possible result, Temposonics recommends to operate the sensor with the supplied magnet. For the internal linearization, the following magnets can be used: •...
  • Page 28 R-Series V POWERLINK ® Temposonics Operation Manual For RDV POWERLINK sensors with ring magnet/U-magnet applies: • Install the magnet so that the marking on the magnet faces the sensor flange. • The marking on the magnet points in the same direction as the marking on the sensor flange.

  • Page 29: Replacement Of Base Unit

    R-Series V POWERLINK Temposonics ® Operation Manual 4.8 Replacement of base unit The base unit of the sensor model RH5 (RH5-B) is replaceable as shown in Fig. 45 and Fig. 46 for the sensor designs »M«, »S« and »T«. The sensor can be replaced without interrupting the hydraulic circuit.

  • Page 30: Electrical Connection

    R-Series V POWERLINK Temposonics ® Operation Manual 4.9 Electrical connection Connector wiring Connect the sensor directly to the control system, indicator or other Placement of installation and cabling have decisive influence on evaluating systems as follows: the sensor‘s electromagnetic compatibility (EMC). Hence correct...
  • Page 31 R-Series V POWERLINK Temposonics ® Operation Manual Function Tx (+) Rx (+) View on sensor Function Tx (+) Rx (+) View on sensor Function +12…30 VDC (±20 %) Not connected DC Ground (0 V) View on sensor Not connected Fig. 50: Connector wiring D58...

  • Page 32: Frequently Ordered Accessories For Rp5 Design

    R-Series V POWERLINK Temposonics ® Operation Manual 4.10 Frequently ordered accessories for RP5 design Accessories Catalog 551444 15.2 57 (2.24) (1.65) (0.6) (1.69) (0.94) (1.69) (0.55) (0.55) 49 (1.93) (0.79) (0.79) (0.79) 40 (1.57) 40 (1.57) 40 (1.57) 40 (1.57) Part no.

  • Page 33: Frequently Ordered Accessories For Rh5 Design

    R-Series V POWERLINK Temposonics ® Operation Manual 4.11 Frequently ordered accessories for RH5 design Accessories Catalog 551444 Ø 32.8 (Ø 1.29) Ø 4.3 Ø 32.8 Ø 30.5 Ø 25.4 (Ø 0.17) (Ø 1.29) (Ø 1.2) (Ø 1) Ø 4.3 Ø 23.8 Ø...

  • Page 34: Frequently Ordered Accessories For Rfv Design

    R-Series V POWERLINK Temposonics ® Operation Manual 4.12 Frequently ordered accessories for RFV design Accessories Catalog 551444 Ø 32.8 Ø 4.5 (Ø 0.18) Ø 60 Ø 63.5 (Ø 1.29) Ø 4.3 Ø 30.5 (Ø 2.36) (Ø 2.5) (Ø 0.17) (Ø 1.2) Ø...
  • Page 35 R-Series V POWERLINK Temposonics ® Operation Manual Length: Max. 20 000 mm (max. 787 in.) Length: 100…7500 mm (4…295 in.) Length: 100…7500 mm (4…295 in.) Ingress protection: IP30 Operating pressure: 350 bar (5076 psi) Operating pressure: 350 bar (5076 psi) Material: Aluminum Stainless steel 1.4305 (AISI 303)

  • Page 36: Frequently Ordered Accessories For Rdv Design

    R-Series V POWERLINK Temposonics ® Operation Manual 4.13 Frequently ordered accessories for RDV design Accessories Catalog 551444 Ø 32.8 (Ø 1.29) Ø 4.3 Ø 32.8 Ø 17.4 Ø 25.4 (Ø 0.17) (Ø 1.29) (Ø 0.69) (Ø 1) Ø 4.3 Ø 23.8 Ø...
  • Page 37 R-Series V POWERLINK Temposonics ® Operation Manual 60 (2.36) 16 (0.63) Ø 3.2 (Ø 0.13) M3 fastening screws (6×) 3.2 (0.13) Part no. 561 481 Application: Used to secure sensor using an U-magnet or block magnet Material: Brass, non-magnetic Controlling design dimensions are in millimeters and measurements in ( ) are in inches...

  • Page 38: Frequently Ordered Accessories For Powerlink Output

    R-Series V POWERLINK Temposonics ® Operation Manual 4.14 Frequently ordered accessories for POWERLINK output Accessories Catalog 551444 (2.05) (2.09) (1.7) (0.24) (0.63) M12 connector end cap Material: Zinc nickel-plated Female connectors M12 should be Material: GD-Zn, Ni Material: CuZn nickel plated...
  • Page 39 R-Series V POWERLINK Temposonics ® Operation Manual ® ® TempoGate ® smart assistant for R-Series V ® Temposonics Part no. TG-C-0-Dxx (xx indicates the number of R-Serie V sensors that can be connected (even numbers only)) Material: PUR jacket; gray Material: PUR jacket;...

  • Page 40: Operation

    R-Series V POWERLINK Temposonics ® Operation Manual 5. Operation (when the sensor is started up, these statuses run through) 5.1 Initial start-up MS/ER The position sensor R-Series V POWERLINK transfers position NS/RN and velocity values via the POWERLINK output. POWERLINK is an Industrial Ethernet interface and is managed by the Ethernet POWERLINK Standardization Group (EPSG).

  • Page 41: Topologies And Hubs

    R-Series V POWERLINK Temposonics ® Operation Manual This chapter describes how to adjust the node ID of the R-Series V POWERLINK supports various topologies when building up a network. Thus, the usage of linear, star, ring and tree topologies POWERLINK. The node ID is used to identify a device in a are supported.
  • Page 42 R-Series V POWERLINK Temposonics ® Operation Manual Connect the TempoLink ® smart assistant to the power supply using Connect the USB cable with the micro USB connector to the port the plug-in power supply with plug adapters. Connect the barrel labeled “USB”...
  • Page 43 R-Series V POWERLINK Temposonics ® Operation Manual 6.1.4 Graphical User Interface (GUI) Click the menu symbol in the top left to get to the main menu: Fig. 61: Changing the node ID of the connected sensor After the node ID has been configured, click the EXIT COMMAND MODE button.

  • Page 44: Setting The Node Id Via "Automation Studio

    R-Series V POWERLINK Temposonics ® Operation Manual Name Description 6.2 Setting the node ID via “Automation Studio” STATE_SEARCH_FOR_NODE This is the initial state in this project. In this state, PLC tries to read the vendor ID of The following is a description how to set the node ID of the...
  • Page 45 ID variable. It also sets the variable which is used to store the node ID of the first found controlled node with vendor ID from Temposonics to a value which is invalid for a controlled node (source code below).
  • Page 46 R-Series V POWERLINK Temposonics ® Operation Manual Source Code “SdoAccessCyclic.c” /******************************************************************** * COPYRIGHT -- ******************************************************************** * Program: SdoAccess * File: SdoAccessCyclic.c * Author: SSchumacher * Created: November 18, 2014 ******************************************************************** * Implementation of program SdoAccess ********************************************************************/ #include <bur/plctypes.h> #ifdef _DEFAULT_INCLUDES #include <AsDefault.h>...
  • Page 47 As shown in the screenshot of the variable watch, a controlled node with vendor ID from Temposonics has been found at node ID 32. The node ID has been successfully set to 1. Fig. 68: Variable watch As shown in the screenshot of the I/O mapping, the sensor is working well using its new node ID.

  • Page 48: Integration Of R-Series V Powerlink In The Control System

    The XDD file enables simple and easy integration of a POWERLINK device into a project engineering tool. The XDD file for R-Series V POWERLINK is packed in a zip file which is available for download on our homepage www.temposonics.com. NOTICE Follow the information given in the controller operation manual.
  • Page 49 R-Series V POWERLINK Temposonics ® Operation Manual Adding R-Series V POWERLINK to a network As in the system designer also in the physical view on the left In the right of the main view is the “Toolbox - Hardware Catalog”.
  • Page 50 R-Series V POWERLINK Temposonics ® Operation Manual The available configuration data of the sensor is divided into two groups: • Channels: Measurement data of the sensor, that can be transferred cyclically. To activate cyclic transmission of a specific data item, click on the data item column called "Value"...

  • Page 51: Communication Segment

    R-Series V POWERLINK Temposonics ® Operation Manual 7.2 Communication segment The parameters of the group “Channels” (available data items for cyclical transmission): Attribute Data type 2302 Variable Unsigned8 Current number of magnets detected on the sensor Current power supply in mV...
  • Page 52 R-Series V POWERLINK Temposonics ® Operation Manual The parameters of the group “Device Specific Parameters”: Attribute Data type 2201 Variable Unsigned8 Setting the number of position magnets that are used simultaneously on 2202 Array Number of entries Variable Unsigned8 Filter type...
  • Page 53 R-Series V POWERLINK Temposonics ® Operation Manual Attribute Data type 6010 The preset can be set for up to 30 magnets. Array Number of entries Variable Unsigned8 1…30 Preset for 1…30 magnets Variable Integer32 6301 Via the “CAM enable register” the CAM channels can be enabled: Array •...
  • Page 54 R-Series V POWERLINK Temposonics ® Operation Manual Index Subindex Name Object type Attribute Data type Description 6401 Work area low limit Array This object contains the position value, at which bit 2 of the according p406_work_area_state_channel in object 6400h (Working Area State...

  • Page 55: Maintenance And Troubleshooting

    8.2 Maintenance The sensor is maintenance-free. 8.3 Repair Repairs of the sensor may be performed only by Temposonics or a repair facility explicitly authorized by Temposonics. For return see section “2.6 Return” on page 4. 8.4 List of spare parts No spare parts are available for this sensor.

  • Page 56: Technical Data

    R-Series V POWERLINK Temposonics ® Operation Manual 10. Technical data 10.1 Technical data Temposonics ® Output Interface Ethernet POWERLINK Data protocol POWERLINK V2 Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets Measurement parameters Resolution: Position 0.5…100 μm (selectable)

  • Page 57: Technical Data Temposonics ® Rh5

    R-Series V POWERLINK Temposonics ® Operation Manual 10.2 Technical data Temposonics ® Output Interface Ethernet POWERLINK Data protocol POWERLINK V2 Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets Resolution: Position 0.5…100 μm (selectable) Cycle time Stroke length ≤...

  • Page 58: Technical Data Temposonics ® Rfv

    R-Series V POWERLINK Temposonics ® Operation Manual 10.3 Technical data Temposonics ® Output Interface Ethernet POWERLINK Data protocol POWERLINK V2 Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets Resolution: Position 0.5…100 μm (selectable) Cycle time...

  • Page 59: Technical Data Temposonics ® Rdv

    R-Series V POWERLINK ® Temposonics Operation Manual ® 10.4 Technical data Temposonics Output Interface Ethernet POWERLINK Data protocol POWERLINK V2 Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets Resolution: Position 0.5…100 μm (selectable) Cycle time...
  • Page 60 The sensor has been in contact with the following materials: In the event of suspected penetration of substances into the sensor, Do not specify chemical formulas. consult Temposonics to determine measures to be taken before Please include safety data sheets of the substances, if applicable. shipment.
  • Page 61 R-Series V POWERLINK Temposonics ® Operation Manual 12. Appendix II C Y L I N D E R P O R T D E T A I L S NOTES: Dimensions and tolerances based on ANSI Y14.5-1982. has extracted all pertinent information from MS33649 to generate this document.

  • Page 62: Glossary

    R-Series V POWERLINK Temposonics ® Operation Manual 13. Glossary The Managing Node (MN), usually an industrial PC or a PLC, con- Cam position of a CAM channel in a cam gear. Each CAM position can V POWERLINK, for each po- trols the communication in the network as master and sets the clock for the synchronization of all devices.
  • Page 63 The properties and functions of a POWERLINK device are described XML Device D contains all relevant data that are important for the implementation of the device in the controller as well as for data exchange during V POWERLINK is available on the homepage www.temposonics.com. I 63 I...
  • Page 64 E-mail: info.jp@temposonics.com which attribution is provided herein, the company names and product names used in this document may be the registered trademarks or unregistered trademarks of Temposonics, LLC or Temposonics GmbH & Co. KG. Detailed trademark ownership information is available at...

This manual is also suitable for:

V powerlink rp5V powerlink rh5V powerlink rfvV powerlink rdv

Table of Contents