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Hailo H-50.2 Manual

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Information brochure covering
Assembly
Usage
Inspection
H-50.2 fall protection rail
System components
Professional access technology for
building construction and wind
turbine generators
Guided fall arrester
including fixed guide – System H-50.2
DIN EN 353-1:2018 · AS/NZS 1891.3:2020 · ANSI Z359.16-2016
Information brochure - Original document
EN
2022-11
1134319
V02R00

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Summary of Contents for Hailo H-50.2

  • Page 1 H-50.2 fall protection rail System components Professional access technology for building construction and wind turbine generators Guided fall arrester including fixed guide – System H-50.2 2022-11 1134319 DIN EN 353-1:2018 · AS/NZS 1891.3:2020 · ANSI Z359.16-2016 V02R00 Information brochure - Original document...
  • Page 2 List of changes © Hailo Wind Systems – Without the prior written consent of Hailo Wind Systems, no part of this publication may be reproduced in any way, transmitted, transcribed, stored in a storage medium or translated into any language or computer language.

  • Page 3: Table Of Contents

    Safety ........................11 Intended use ....................11 Foreseeable misuse ..................12 Safety instructions .................... 13 Markings and information on the H-50.2 fall-arrest system ........16 Safety intervals on the system ................18 Assembly ........................ 19 Safety instructions for assembly ................. 19 Transport and storage ..................
  • Page 4 H-50.2 fall-arrest system assembly log ............... 44 Inspection and maintenance ..................46 Information on inspection and maintenance ............46 Inspection plan for recurring inspections of the H-50.2 fall-arrest system ....48 Results ......................49 H-50.2 fall-arrest system inspection log ............. 52 Appendix ........................

  • Page 5: System Overview

    To be completed by the assembly supervisor: Access equipment: Ladder version:   Ladder system (Hailo): AL (aluminium)   Ladder system (on-site): VA (stainless steel) ST (galvanised  steel) Other: Signature of assembly supervisor: Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 6: About This Document

    H-50.2 fall-arrest system. This information brochure If the H-50.2 fall-arrest system is resold to a buyer in another coun- in other languages try, it is necessary for the safety of the user that this information bro- chure be made available in the respective national language.

  • Page 7: Classification Of The Warnings

    ATTENTION indicates a possible dangerous situation which could lead to property damage if not avoided. Presentation of important NOTE information: This symbol is used to draw your attention to important, useful or helpful information. Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 8: General Instructions

    Warranty and limitations of liability Warranty The manufacturer’s warranty for the H-50.2 fall protection rail - System comonents totals 1 year, pro- vided that the technical documentation (operating instructions) is observed. Limitation of liability Infringements against the provisions presented here will render any warranty claims made to Hailo Wind Systems null and void.

  • Page 9: Obligations Of The Operating Company And The User

    Persons whose professional training, experience and knowledge of the relevant regulations enables them to carry out the tasks assigned system to them and independently recognise and avoid possible dangers. Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 10: Standards And Regulations

    Part 1: Ladders with two uprights; safety requirements and tests EN 795 Anchor devices DIN CEN/TS Anchor devices: 16415 Recommendations for anchor devices for use by more than one person simultaneously EN 50308 Wind turbines – Protective measures Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 11: Safety

    Safety 4 Safety Intended use The H-50.2 fall protection rail - System comonents may only be used for the intended use described here.  The H-50.2 fall protection rail - System comonents has been inspected and approved as a complete system.

  • Page 12: Foreseeable Misuse

     if there is no potential equalisation on electrically conductive components.  without the daily check of the H-50.2 fall-arrest system and the Hailo PARTNER H-50.2 fall arrester (using the relevant information brochure).  in extreme climate conditions, exposure to chemicals or mechanical influences on the fall- arrest system (e.g.

  • Page 13: Safety Instructions

    Hailo PARTNER H-50.2 fall ar- rester.  The Hailo PARTNER H-50.2 guided fall arrester may only be used on the Hailo H-50.2 fall- arrest system.  Pay particular attention to the safety instructions.
  • Page 14 The safe function of an item of equipment or assembled equipment may be im- paired.  The H-50.2 fall-arrest system may only be used for its intended purpose; any use for other purposes is expressly prohibited.  Observe the accident prevention regulations BGV A1 as well as the BG Rules BGR/GUV-R 198/199.
  • Page 15 Improper operation may cause serious injury or property damage. Therefore:  Before using the H-50.2 fall-arrest system each time, perform a functional check of the fall- arrest system and the Hailo PARTNER H-50.2 fall arrester using the relevant information brochure.

  • Page 16: Markings And Information On The H-50.2 Fall-Arrest System

    IMPORTANT! The H-50.2 fall-arrest system must be marked by a nameplate at the access point, which indicates which fall arresters must be used on the H-50.2 fall-arrest system. When using new types of fall arresters, the oper- ating company must ensure that this information is visible to the user.
  • Page 17 Safety Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 18: Safety Intervals On The System

    Safety Safety intervals on the system A safety interval of 3 m for the H-50.2 fall-arrest system was calculated using the performance data and the area necessary to suspend a per- son in the event of a fall. WARNING! Failure of the protective function of the fall...

  • Page 19: Assembly

    If the operating company retrofits a fall-arrest system, the relevant standards must be satisfied (see Standards and regulations, Page 10). If an H-50.2 fall-arrest system is retrofitted to a previously installed ladder system that is compliant with the EN ISO 14122-4, DIN 18799-1 or EN 14396 standard, then in cases of doubt, e.g.

  • Page 20: Overview Of System Components

    Fig. 6: Fall protection rail assembly kit Fall protection rail Fall protection rail assembly kit Hinged rest platform Rail connector Barrier for non-approved fall arresters End stop at top and bottom Fig. 5: System components Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...
  • Page 21 The figures are examples and depending on the version, the images shown may be different. More information about the version and article no. of the in- dividual products can be found at www.hailo-windsys- tems.com. Fig. 13: Rail connector compensation piece Information brochure ·...

  • Page 22: Information On Assembly

    Prior to assembly of the access ladder, it must be ensured that the load transmission to the load-bearing structure is guaranteed with sufficient certainty (consultation with the structural engineer). Observe the assembly instructions issued by the plug manufac- turer! Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 23: Tightening Torques

    H-50.2 fall-arrest system, Page 48) 4. ► The assembly log for the H-50.2 fall-arrest system can be found at (see H-50.2 fall-arrest system assembly log, Page 44). 5. ► The assembly supervisor for the H-50.2 fall-arrest system...

  • Page 24: Access Ladder Assembly (Dimensional Specifications)

    Access ladder with fall protection rail installed in the middle, Page 24. In the event of installing H-50.2 fall protection rails on ladders made by other manufacturers, the spec- ifications of page 28 (attachment interval) must be observed.

  • Page 25: Information On Attachment Of The Access Ladder To The Structure

    However, it is essential that an engineering agency plan Fig. 17: Anchor plug attachment in concrete (min. this and provide the corresponding verifica- C20/25) tion. Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 26: Access Ladder Assembly (Example)

    Example: Wind turbine generator Example: Above-ground structure *Intervals for the rest platforms: EN ISO 14122-4 = 12 m |DIN 18799-1 = 10 m | EN 503308 = 9 m (wind turbine generators) Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 27: Assembly Using Hammerhead Screw

    [X] is in a horizontal position.  If a nut has become loose, retighten it with a minimum tightening torque of 27 Nm. Fig. 20: Assembly using hammerhead screw Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 28: Attachment To A Ladder Rung (Example)

    5.10 Attachment to a ladder rung (example) To assemble the fall protection rail on a Hailo access ladder, an attachment interval of ≤ 1,400 mm is, as a rule, permitted. A maximum attachment interval of 1,120 mm is permitted when installing the fall protection rail to ladders made by other manufacturers or to ladder systems in accordance with EN ISO 14122-4, DIN 18799-1 which have been retrofitted with the H-50.2 fall-...
  • Page 29 Assembly Overhang of the fall protection rail on The minimum overhang of the H-50.2 fall pro- tection rail, measured from the middle of the the ladder rung ladder rung, must total 80 mm. The maximum overhang of the H-50.2 fall protection rail, measured from the middle of the ladder rung, may not exceed 140 mm.

  • Page 30: Installation Of The Hinged Rest Platform

    > 370 mm) NOTE Tighten the hexagonal nut [X] only so far that the hinged rest platform can still pivot Fig. 24: Installation of the hinged rest platform smoothly. Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 31: Installation Of The Rail Connector

    [Y] at the end of the bottom and begin- ning of the top fall protection rail. Fig. 25: Rail connector assembly Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 32: Installation Of A Flexible Rail Connector

    The gap between the two fall protection rails must be kept as small as possible during installation (0–1 mm) so that a maximum gap compensation of 4 mm is possible in the event of fall protection rail fluctuation. Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 33: Installation Of Rail Connector Compensation Piece

    There may then be a maximum gap of 4 mm to the upper fall protection rail above the compensation piece. Fig. 28: Installation of compensation piece Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 34: Installation Of The End Stop

    This fixed at a maximum distance of 3 m from the safety stop is removed against once installa- access level (floor). tion work is complete. Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...
  • Page 35 Assembly Fig. 29: Installation of the end stop Fig. 31: Positioning of the end stop Fig. 30: Barrier for non-approved fall arresters Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 36: Assembly And Use Of The Plug-In Access Aid

    Then screw the distance bolts [X-8] by Information about the plug-in access aid: hand.  The H-50.2 access aid is only intended for 4. ► Insert the end stop [X-2], the pressure use in the H-50.2 fall-arrest system, and springs [X-3] and the reinforcement [X- may only be used in combination with a H- 50.2 fall protection rail.
  • Page 37 Assembly Fig. 33: Assembly and use of the plug-in access aid Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 38: Operation

    Operation 6 Operation Safety instructions for use Permitted temperature range  The H-50.2 fall-arrest system is designed for use in a temperature range of -40°C to +60°C.  Any other extreme climate conditions, for example temperatures <-40°C and >+60°C, heavy rain, snow and ice can impair the function of the fall arrester.

  • Page 39: Position Of The User On The Fall Protection Rail And Fit Of The Safety Harness

    A loose safety harness that has not been fitted tight to the body (Fig. 4+5) may cause injury to the user when using the fall-arrest system. Ensure that the safety harness fits the body tightly and has been fitted correctly (see Fig. 2+3). Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 40: Daily Check

    NOTE The fall arrester may only be used, cleaned and stored in accordance with the specifications in the information brochure on the Hailo PARTNER H-50.2 fall arrester with integrated BFD-50- 136 energy absorbing lanyard. Information brochure · H-50.2 system components...

  • Page 41: Entry And Exit Points Of The Fall-Arrest System

    There are entry and exit points at the beginning and end of the access route, as well as at the platforms along the fall-arrest system in accordance with local circumstances. The Hailo PARTNER H-50.2 fall arrester is used to enter and exit the fall-arrest system directly at the fall protection rail.

  • Page 42: Attachment Devices

    Only choose attachment devices or attach- ment points that are above you 2. ► Check potential attachment points and at- tachment devices prior to each use. Snap hook Attachment point Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 43: Conduct Following A Fall

    A system or part of a system (e.g. the H-50.2 fall protection rail) that has been subjected to a load caused by a fall must be inspected by an expert person before further use and, if necessary, be repaired or replaced.

  • Page 44: 50.2 Fall-Arrest System Assembly Log

     Fall protection rail overhang at the top/bottom ladder rung min.   80 mm/max. 140 mm Attachment interval of the Hailo H-50.2 fall protection rail to a Hailo access ladder,   ≤ 1,400 mm (= 5 rung intervals) Attachment interval of the Hailo H-50.2 fall protection rail to an ac-...
  • Page 45 15. Inspection of the compensation piece (if installed):   Gap max. 4 mm 16. Test run using the Hailo PARTNER H-50.2 fall arrested performed   without problems 17. Marking: see fig. Markings and information on the H-50.2 fall-arrest system, Page 16 •...

  • Page 46: Inspection And Maintenance

     This may result in inspection and maintenance intervals that are correspondingly shorter.  If a fall occurs, the H-50.2 fall protection rail - System comonents must be checked by the manufacturer before further use with immediate effect.  It is the operating company’s responsibility to ensure that scheduled inspections and mainte- nance are carried out.
  • Page 47 Proof of regular inspection is required for warranty claims. IMPORTANT! Regular inspection of the equipment is mandatory. The safety of the user depends on the effectiveness and durability of the equipment. Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 48: Inspection Plan For Recurring Inspections Of The H-50.2 Fall-Arrest System

    Inspection and maintenance Inspection plan for recurring inspections of the H-50.2 fall-arrest system Inspection Date (month/year) Result Technical condition, positioning in the middle of the access Rail attachment ladder, firmly secured Surfaces of fall protection rails Technical condition Attachment of the fall protection rails...

  • Page 49: Results

                                 Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...
  • Page 50 Inspection and maintenance Inspection plan for recurring inspections of the H-50.2 fall-arrest system Inspection Date (month/year) Result Technical condition, positioning in the middle of the access Rail attachment ladder, firmly secured Surfaces of fall protection rails Technical condition Attachment of the fall protection rails...
  • Page 51                              Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 52: H-50.2 Fall-Arrest System Inspection Log

    Inspection and maintenance H-50.2 fall-arrest system inspection log H-50.2 fall protection rail - System comonents Batch number/serial number: Year of manufacture/expiration: Manufacturer: Hailo Wind Systems GmbH & Co.KG Kalteiche-Ring 18 35708 Haiger – Germany info@hailo-windsystems.com Date Reason for inspection Inspection result Recurring ...
  • Page 53 (Use this double page as a template to copy for additional entries) Date of purchase: Date of first use: Other information: Repair performed Next inspec- Inspector and company, signature Comment tion date Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...
  • Page 54 Inspection and maintenance H-50.2 fall protection rail - System comonents Batch number/serial number: Year of manufacture/expiration: Manufacturer: Hailo Wind Systems GmbH & Co.KG Kalteiche-Ring 18 35708 Haiger – Germany info@hailo-windsystems.com Date Reason for inspection Inspection result Recurring  inspection Inspection Repair ...
  • Page 55 (Use this double page as a template to copy for additional entries) Date of purchase: Date of first use: Other information: Repair performed Next inspec- Inspector and company, signature Comment tion date Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 56: Appendix

    Appendix 9 Appendix EU-Declaration of Conformity Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 57: Declaration Of Conformity

    Appendix UK Declaration of Conformity Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...

  • Page 58: Eu Type Examination Certificate

    Appendix EU type examination certificate Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...
  • Page 59 Appendix Notes Information brochure · H-50.2 system components V02R00 · 1134319 · 2022-11...
  • Page 60 Guided fall arrester Product name including fixed guide – System H-50.2 H-50.2 fall protection rail Product name System components Product name H-50.2 system components footer Information brochure Document type Original document Original document Hailo Wind Systems GmbH & Co. KG Kalteiche-Ring 18 •...

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