AGI BCX3 1549 Assembly Manual
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AGI BCX3 1549 Assembly Manual

Portable grain belt conveyor
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Field Loader S-Drive
Portable Grain Belt Conveyor
Assembly Manual
This manual applies to:
Brands: AGI Batco, AGI Westfield, AGI Hutchinson, AGI GrainMaxx
Models: BCX
3
1549, GCX
Gas Drive with Mover Kit
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
3
1549, HCX
3
1549, WCX
3
1549
Part Number: 8210-00020 R1
Revised: March 2022
Original Instructions

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Do you have a question about the BCX3 1549 and is the answer not in the manual?

Questions and answers

Louis Dechaine
April 7, 2025

How to replace the 2B59 pulley clutch drive belt

0
1 comments:
Mr. Anderson
April 9, 2025

To replace the drive belt (2B59) on the AGI BCX3 1549 pulley clutch:

1. Align the pulleys using a straight edge.
2. Loosen the set screws on the pulleys.
3. Remove the old 2B59 banded belt.
4. Install the new 2B59 banded belt over the pulleys.
5. Realign the pulleys with the straight edge.
6. Tighten the set screws after alignment.
7. Ensure proper belt tension using the tap bolt from the hydraulic pump installation section, if needed.

Make sure all components are secure before operation.

This answer is automatically generated

0

Related Manuals for AGI BCX3 1549

Summary of Contents for AGI BCX3 1549

  • Page 1 Field Loader S-Drive Portable Grain Belt Conveyor Assembly Manual This manual applies to: Brands: AGI Batco, AGI Westfield, AGI Hutchinson, AGI GrainMaxx Models: BCX 1549, GCX 1549, HCX 1549, WCX 1549 Gas Drive with Mover Kit Read this manual before using product. Failure to...
  • Page 2 New in this Manual The following changes have been made in this revision of the manual: Description Section Added hydraulic steel pump plate. Section – Install the Hydraulic Pump on page Section 3.20.3 – Install the Hydraulic Pump and Clutch on page 71 Updated the following assembly sections: •...

  • Page 3: Table Of Contents

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR CONTENTS 1. Safety............................... 6 1.1 Safety Alert Symbol and Signal Words..................6 1.2 General Safety Information....................... 6 1.3 Moving Conveyor Belt Safety....................6 1.4 Rotating Parts Safety......................... 7 1.5 Drives and Lockout Safety......................7 1.5.1 Gas Engine Safety.......................
  • Page 4 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.19.9 Install the Drive Pulleys, Drive Belt, and Torsion Idler .......... 59 3.19.10 Install the Battery....................63 3.19.11 Install the Guards ....................64 3.20 Install the Under-Mount Drive ....................66 3.20.1 Install the Frame ....................67 3.20.2 Install the Motor ....................
  • Page 5 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.40 Install the Choke........................150 3.41 Install the Inspection Step....................151 3.42 Install the Manual Container ....................152 3.43 Attach the Jack ........................153 4. Appendix ............................. 154 4.1 Bolt Torque..........................154 4.2 Fittings Torque Values......................

  • Page 6: Safety

    1. SAFETY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. Safety 1.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 7: Rotating Parts Safety

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.4. Rotating Parts Safety • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets. • Do not operate with any guard removed or modified. Keep guards in good working order. •...

  • Page 8: Electric Motor Safety

    1. SAFETY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1.5.2 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • Use a magnetic starter to protect the electric motor. •...

  • Page 9: Hydraulic Power Safety

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.5.3 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.

  • Page 10: Tire Safety

    1. SAFETY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1.6. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.

  • Page 11: Hand Winch Safety

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.8. Hand Winch Safety When Equipped: • Inspect lift cable before using. Replace if frayed or damaged. Make sure lift cable is seated and tracking properly and cable clamps are secure. •...

  • Page 12: Personal Protective Equipment

    1. SAFETY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1.10. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when assembling the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Work Gloves •...

  • Page 13: Decal Installation/Replacement

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY • Replace safety decals that are missing or have become illegible. See decal location figures that follow. • Replaced parts must display the same decal(s) as the original part. • Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable. 1.12.1 Decal Installation/Replacement 1.
  • Page 14 1. SAFETY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 2. S-Drive Bottom Guard Decal Location P1513002 Figure 3. Hydraulic Tank Decal Location 8110-00231 8210-00020 R1...
  • Page 15 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Figure 4. Hydraulic Winch Decal Locations (If Equipped) P1513038 P1513038 P1513036 P1513036 Figure 5. Gas Drive Safety Decal Locations (Undermount) P1513002 P1513002 8210-00020 R1...
  • Page 16 1. SAFETY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR P1513008 P1513008 8110-00223 8210-00020 R1...
  • Page 17 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Figure 6. Gas Drive Safety Decal Locations (Top Mount) P151 3002 P1513002 P1513008 P1513008 8210-00020 R1...
  • Page 18 1. SAFETY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 8110-00223 Table 1. Safety Decal Details WARNING WARNING DANGER OPEN BELT CONVEYOR To prevent serious injury or death: ELECTROCUTION HAZARD • Read and understand the manual before To prevent death or serious injury: To prevent death or serious injury: assembling, operating, or maintaining the •...
  • Page 19 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Table 1 Safety Decal Details (continued) WARNING WARNING WARNING HIGH PRESSURE FLUID HAZARD ENTANGLEMENT HAZARD BELT AND ROLLER HAZARD To prevent serious injury or death: To prevent serious injury or death: Hydraulic fluid can cause serious injury if it Hydraulic fluid can cause serious injury if it To prevent serious injury or death:...

  • Page 20: Features

    2. FEATURES FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 2. Features Read this section to familiarize yourself with the basic component names and functions of the conveyor. Top Mount Gas Drive Undermount Gas Drive ITEM DESCRIPTION ITEM DESCRIPTION Tube Hitch Tongue Holder A-Frame Gas Tank...

  • Page 21: Assembly

    Report missing or damaged parts immediately to ensure that proper credit is received from AGI or your representative, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly process.

  • Page 22: Required Tools

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.3. Required Tools • 2–3 • 1 pipe stand(s) tape measure(s) (100’ [30.5 m]) • 2 • 1 sawhorse(s) ratchet strap (1200 lb [544.3 kg]) • 1 • 2 standard socket set(s) C-clamp(s) or vise grip(s) •...

  • Page 23: Assemble The Remainder Of The S-Drive

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.6. Assemble the Remainder of the S-Drive Note The s-drive normally comes mostly pre-assembled when delivered from the factory. The steps below are the remaining assembly which must be performed. For each side of the s-drive: 1.

  • Page 24: Assemble The Conveyor Tube

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.7. Assemble the Conveyor Tube 1. Review the tube layout figure below for your specific conveyor model to determine the order in which the tubes must be connected together. Part numbers are shown for tube identification. 2.
  • Page 25 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 9. Conveyor Tube Layout for CX 1549 Model 15100008 15020170 (FMD units) 15020171 (FMD units) 15080010 8210-00020 R1...

  • Page 26: Brand And Model Decal Placement

    – Brand Decal (both sides of the tube): place mid to low tube, where it is visible and not covered by frame arms/trussing/brackets. – Model Decal (both sides of the tube): place mid tube, between the “AGI” and the brand. Ensure it is not covered by frame arms/trussing/brackets.
  • Page 27 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 1. Prepare surface by cleaning thoroughly with soap and water. Surface must be clean and free of dirt, grime, rust and oil. To clean oily surface, wipe with clean cloth and solvent cleaner or isopropyl alcohol. 2.

  • Page 28: Serial Number Decal Placement

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.9. Serial Number Decal Placement Place the serial number decal on the conveyor as shown below. 3.10. Install the Spout Roller 1. Insert the roller (2) into the spout (1) (see Figure 15).

  • Page 29: Attach The Spout Scraper

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 15. Installing Spout Roller 3.11. Attach the Spout Scraper 1. Attach the urethaned scraper (1b) to the scraper mount (1a) with 3/8" x 1-1/4" bolts (2), 3/8" flat washers (3), and 3/8"...
  • Page 30 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 16. Spout Scraper Assembly Top View Spout Scraper Assembly Side View Scraper Alignment 8210-00020 R1...
  • Page 31 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 17. Attaching the Spout Scraper Figure 18. Spout Scraper Installed 8210-00020 R1...

  • Page 32: Install The Track Slider

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.12. Install the Track Slider 1. Slide the track slider (1) onto the track (see Figure 19). 2. Install the cable attach (2) on the track with 7/16" x 1-1/2" bolts (3), 7/16" locknuts (4), and flat washers (5). Table 6.

  • Page 33: Install The Hydraulic Winch

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.13. Install the Hydraulic Winch Depending on your conveyor model, it may be equipped with either a hand winch or a hydraulic winch. 1. Attach the winch (3) to the winch mount bracket (4) with 3/8" x 1" bolts (1) and 3/8" nuts (2) (see Figure 20).
  • Page 34 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Attach the Hydraulic Hose 1. Wrap threaded seal tape around the exposed thread of the hydraulic fittings. 2. Attach the hydraulic fittings (1, 2, 3) and hoses (4) (see Figure 21).

  • Page 35: Attach The S-Drive

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.14. Attach the S-Drive 1. Attach the s-drive (1) to the brackets with 7/16" x 1" bolts (2), 7/16" flat washers (3), and 7/16" locknuts (4) (see Figure 22). Table 9. Components to Install S-Drive Description Quantity Item...

  • Page 36: Attach The Pinch Drive Front Guard

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.15. Attach the Pinch Drive Front Guard 1. Attach the pinch drive front guard (1) to the s-drive with 1/4" x 3/4" bolts (2), 1/4" flat washers (3), and 1/4" lock washers (4) (see Figure 23).

  • Page 37: Install The Weather Guards

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.16. Install the Weather Guards Weather Guard Section Locations 5.5' (1.68 m) Flared 10' (3.05 m) Weather Guard, Standard 7' (2.13 m) Weather Guard, Flat Uni-Mount Plate Cast 8210-00020 R1...
  • Page 38 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Install the Weather Guards on the Tube Brackets IMPORTANT: Proper overlap IMPORTANT: Align holes Belt travel direction IMPORTANT: Bevelled edge orientation Assembly Notes: • Install the types of weather guard sections as shown on your particular conveyor model. Important Overlap the adjacent weather guard sections and align the holes as shown in the figure.

  • Page 39: Install The Hopper Latch Hardware

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.17. Install the Hopper Latch Hardware Table 11. Latch Hardware Item Description 1/4" x 3/4" Carriage Bolt (GR2) Spacer Tension Latch Clamp 1/4” Serrated Hex Flanged Nut (GR5) Figure 24. Installing the Latch Hardware 8210-00020 R1...

  • Page 40: Install The Belt

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.18. Install the Belt This section describes how to install the conveyor belt in the tube. Refer to the packing slip for the length of the conveyor belt used in the installation. Thread a Fish Tape through the Conveyor Tube 1.
  • Page 41 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 5. Attach the end of the belt to the fish tape using a clamp, or use a short piece of belt and thread the connector wire through the lacing clips to connect. Figure 27.
  • Page 42 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 6. Pull the conveyor belt out from the back of the s-drive until approximately 6' (1.8 m) of excess belt remains on the stand behind the hopper. Figure 29. S-Drive Conveyor Belt Path Item Description Drive Roller...
  • Page 43 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 30. Conveyor Belt Bottom Path Item Description Hopper Roller Transition Roller The conveyor belt is now ready to be connected. Connect the Conveyor Belt 1. Attach a strap puller (1) to each end of the belt and secure with vise-grips (2). Do not attach the vise grips too tightly, this can damage the belt.
  • Page 44 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 31 Using a Strap Puller (continued) Item Description Strap Puller Vise Grip Belt Lacing Lacing Pin 4. On both corners of the trailing edge of the belt, trim 1/8” off the tip of the corner to prevent fraying. Figure 32.
  • Page 45 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Note When using Eclectic E6000, pass a heat gun over the belt lacing for a minimum of 2 minutes to speed up the curing process. If the adhesive begins to bubble, decrease heat intensity. Tighten the Conveyor Belt Use the s-drive pretensioner assembly (1) to set the belt tension.
  • Page 46 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 34. Setting the Belt Tension Welded Nut Pretensioner Pipe The belt will require final tension and alignment after the conveyor is fully assembled. Refer to the conveyor operation manual for complete instructions. 8210-00020 R1...

  • Page 47: Install Top-Mount Drive Overview

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19. Install Top-Mount Drive Overview Important Do not tighten frame bolts until Step 5 is complete. Step Procedure Install the Motor and Gearbox to Bottom Frame Install the Hydraulic Pump and Clutch to Bottom Frame Assemble the Frame Install Motor Pulley, Motor Pulley Belt, and Clutch Stop Install the Drain Hose Clamps, Drain Hose, and Muffler...

  • Page 48: Install The Motor And Gearbox To Bottom Frame

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.19.1 Install the Motor and Gearbox to Bottom Frame Important Do not tighten the motor or gearbox bolts until the drive belts have been installed and aligned. Important Fasten the gearbox to the frame with two bolts, the remaining two bolts are used in Section 3.19.3 –...

  • Page 49: Install The Side Frames

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.2 Install the Side Frames Hopper Item Description Left Side Frame Right Side Frame 1/2" X 2–1/2" Hex Bolt (GR 8) 1/2" Hex Flange Nut Hardware: HRDW-15–102 8210-00020 R1...

  • Page 50: Install The Bottom Frame

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.19.3 Install the Bottom Frame Item Description 1/2" X 1" Hex Bolt (GR 8) 1/2" Lock Nut 1/2" X 1–1/4" Hex Bolt (GR 8) Hardware: HRDW-15–132, HRDW-15–134 8210-00020 R1...

  • Page 51: Install The Hydraulic Pump And Clutch To The Bottom Frame Overview

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.4 Install the Hydraulic Pump and Clutch to the Bottom Frame Overview Step Procedure Install the Hydraulic Pump Install the Clutch 8210-00020 R1...
  • Page 52 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Install the Hydraulic Pump Item Description 3/8" Locknut Hydraulic Pump Hydraulic Pump Key (comes with pump) Hydraulic Pump Mount Plate 3/4" X 7" Tap Bolt (GR 5) Hydraulic Pump Base Plate 3/8"...
  • Page 53 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Install the Clutch and Hydraulic Pump Guard Item Description Hydraulic Pump Guard 1/2" X 1" Hex Flange Bolt 7/16" X 3" Hex Bolt 7/16" Lock Washer Clutch Assembly 3/8" X 4-3/8" Key 4-1/2"...

  • Page 54: Install The Motor Pulley, Motor Pulley Belt, And Clutch Stop

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.19.5 Install the Motor Pulley, Motor Pulley Belt, and Clutch Stop Item Description 3/8" X 2" Gearbox Key 12" DBL Pulley 1-1/2" Bore 2B59 Banded Belt 3/8" X 1" Hex Bolt 3/8"...

  • Page 55: Install The Drain Hose Clamps, Drain Hose, And Muffler

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.6 Install the Drain Hose Clamps, Drain Hose, and Muffler 1. Attach the drain hose clamps to the bottom frame with tek screws. 2. Remove the plug insert on the engine. 3.

  • Page 56: Install The Crossbrace And Motor Guard

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.19.7 Install the Crossbrace and Motor Guard Install the Crossbrace and Motor Guard Note Remove the bolt and nut adjacent to the left frame vertical arm. 8210-00020 R1...
  • Page 57 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Item Description 1/2" Lock Nut Crossbrace 1/2" X 1" Hex Bolt (GR 8) Motor Guard Important Tighten all frame bolts installed up to this point. Hardware Kit: HRDW-15–132 8210-00020 R1...

  • Page 58: Install The Torsion Idler

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.19.8 Install the Torsion Idler Item Description 1/2" Hex Flange Nut Torsion Idler Mount Plate 1/2" X 1" Hex Bolt (GR 8) Torsion Idler Arm 1/2" X 1–1/4" Carriage Bolt 1/2"...

  • Page 59: Install The Drive Pulleys, Drive Belt, And Torsion Idler

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.9 Install the Drive Pulleys, Drive Belt, and Torsion Idler Item Description Drive Belt Drive Pulleys Torsion Idler 8210-00020 R1...
  • Page 60 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Installing the Drive Pulleys and Drive Belt Item Description 2B72 Drive Belt 6" DBL Pulley (1-1/2"Bore) 3/8" x 2" Gearbox Key 10" DBL Pulley (1-1/2"Bore) 3/8" x 2" Drive Key Note Align the pulleys using a straight edge before installing the belt.
  • Page 61 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Torsion Idler Item Description 1/2" Hex Flange Nut Torsion Idler Arm 1/2" X 1–1/4" Carriage Bolt (GR 5) Torsion Idler Mount Plate 1/2" X 1" Hex Bolt (GR 8) Hardware: 15–133 Note Tighten the gearbox and motor bolts before using the torsion idlers to tension the drive belts.
  • Page 62 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Tensioning the Belt 1. Loosen the nuts (2, 3). This will allow the idler pulley (1) to pivot. 2. Place the square end of a ratchet into one of the square holes (4) in the idler pulley (1). Then rotate the idler pulley with the ratchet handle to a torque of 35 ft-lb to tighten the belt.

  • Page 63: Install The Battery

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.10 Install the Battery Item Description Battery Box 1/4" X 3/4" Hex Bolt (GR 5) 1/4" Lock Nut Hardware: PARTK-15–39 1. Place the 12V (min 420 CCA) battery in the battery box (1) 2.

  • Page 64: Install The Guards

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.19.11 Install the Guards Installing the Front Guard Item Description 1/2" Lock Nut 1/2" X 3–1/2" Hex Bolt (GR 8) Front Guard 1/2" X 3" Pin Hair Pin Hardware: HRDW-15–103 8210-00020 R1...
  • Page 65 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Side Guard Item Description 1/2" X 3" Pin Hair Pin Side Guard 1/2" Lock Nut 1/2" X 3–1/2" Hex Bolt (GR 8) Hardware: HRDW-15–103 8210-00020 R1...

  • Page 66: Install The Under-Mount Drive

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.20. Install the Under-Mount Drive Important Do not tighten the frame bolts until Step 5 is complete. Step Procedure Assemble the Frame Install the Motor Install the Hydraulic Pump and Clutch Install the Gearbox, Motor Pulley, Motor Pulley Belt, and Clutch Stop Install the Drain Hose Clamps, Drain Hose, and Muffler Install the Crossbrace, Motor Guard, Fuel Tank Mount, and Stabilizers...

  • Page 67: Install The Frame

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.20.1 Install the Frame Step Task Install the Sides Install the Bottom 8210-00020 R1...
  • Page 68 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Install the Sides (x2) Item Description Side Frame 1/2" X 2-1/2" Hex Bolt (GR 8) 1/2" Lock Nut Hardware Kit: HRDW-15–102 8210-00020 R1...
  • Page 69 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Install the Bottom Item Description 1/2" X 1" Hex Bolt (GR 8) Bottom Frame 1/2" Locknut Hardware Kit: HRDW-15–131 Note Leftover hardware from this bag is used to install the crossbrace and fuel tank mount. 8210-00020 R1...

  • Page 70: Install The Motor

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.20.2 Install the Motor Important Do not tighten the motor bolts until the drive belts have been installed and aligned. Item Description Motor 5/16" Lock Nut 3/8" Lock Nut 5/16" Flat Washer 3/8"...

  • Page 71: Install The Hydraulic Pump And Clutch

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.20.3 Install the Hydraulic Pump and Clutch Item Description Hydraulic Pump Assembly Clutch Assembly 8210-00020 R1...
  • Page 72 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Installing the Hydraulic Pump Item Description 3/8" Locknut Hydraulic Pump Hydraulic Pump Key (comes with pump) Hydraulic Pump Mount Plate 3/4" X 7" Tap Bolt (GR 5) Hydraulic Pump Base Plate 3/8"...
  • Page 73 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Clutch and Hydraulic Pump Guard Item Description 1/2" Flange Nut Hydraulic Pump Belt (BX31) 4-1/2" x 1-1/8" PulleyPulley Clutch 7/16" Lock Washer 7/16" X 3" Hex Bolt 1/2" X 1" Hex Flange Bolt Hydraulic Pump Guard Hardware Kit: PARTK-15-44 Note...

  • Page 74: Install The Gearbox, Motor Pulley, Motor Pulley Belt, And Clutch Stop

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.20.4 Install the Gearbox, Motor Pulley, Motor Pulley Belt, and Clutch Stop Item Description Gearbox Motor Pulley Motor Pulley Belt 8210-00020 R1...
  • Page 75 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Gearbox Item Description 1/2" X 1" Hex Bolt (GR 8) Gearbox Mount Plate 1/2" Lock Nut Gearbox 1/2" Lock Washer 1/2" X 1–1/2" Hex Bolt (GR 8) Hardware Kit: HRDW-15-112 Note Leftover hardware from this kit is used to install the torsion idler on top of the torsion idler mount.
  • Page 76 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Installing the Motor Pulley, Belt, and Clutch Stop Item Description Clutch Stop 3/8" Lock Washer 3/8" X 1" Hex Bolt 3/8" X 2" Gearbox Key 2B59 Banded Belt 12" DBL Pulley 1-1/2" Bore Note Align the pulleys using a straight edge before installing the belt.

  • Page 77: Install The Drain Hose Clamps, Drain Hose, And Muffler

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.20.5 Install the Drain Hose Clamps, Drain Hose, and Muffler 1. Attach the drain hose clamps to the bottom frame with tek screws. 2. Remove the plug insert on the engine. 3.

  • Page 78: Install The Crossbrace, Motor Guard, Fuel Tank Mount, And Stabilizers

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.20.6 Install the Crossbrace, Motor Guard, Fuel Tank Mount, and Stabilizers Note Do not tighten the frame bolts until the stabilizers are installed. Item Description Crossbrace Motor Guard Fuel Tank Guard Stabilizers Installing the Crossbrace and Motor Guard Note...
  • Page 79 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Item Description Crossbrace 1/2" X 1" Hex Bolt (GR 8) Motor Guard 1/2" Flange Nut Hardware Kit: HRDW-15–131 8210-00020 R1...
  • Page 80 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Installing the Fuel Tank Mount View of Bottom Side Item Description 1/2" X 1" Hex Bolt (GR 8) 1/2" Flange Nut Fuel Tank Guard Fuel Tank Mount 7/16" Flange Nut 7/16"...
  • Page 81 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Stabilizers (x2) Item Description 1/2" X 1" Hex Bolt (GR 8) 1/2" Lock Nut (from S-Drive Bearing) Stabilizer Brace 1/2" Lock Nut Hardware Kit: HRDW-15-131 Note After the stabilizers are installed, tighten all the frame bolts. 8210-00020 R1...

  • Page 82: Install The Torsion Idler

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.20.7 Install the Torsion Idler Item Description 1/2" X 1" Hex Bolt (GR 8) Idler Mount Plate 1/2" Hex Flange Nut 1/2" X 1–1/4" Carriage Bolt Idler Torsion Arm 1/2" Hex Flange Nut Hardware Kit: HRDW-15–133 Note Do not tension the drive belt with the torsion idler until both drive belts are installed and aligned, and...

  • Page 83: Install The Drive Pulleys, Drive Belt, And Torsion Idler

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.20.8 Install the Drive Pulleys, Drive Belt, and Torsion Idler Item Description Drive Pulley Drive Belt Torsion Idler Drive Pulley 8210-00020 R1...
  • Page 84 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Installing the Drive Pulleys and Drive Belt Item Description 10" DBL Pulley (1-1/2"Bore) 3/8" x 2" Drive Key 2B72 Drive Belt 6" DBL Pulley (1-1/2"Bore) 3/8" x 2" Gearbox Key Note Align the pulleys using a straight edge before installing the belt.
  • Page 85 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Torsion Idler Item Description 1/2" Hex Flange Nut Idler Mount Plate 1/2" X 1–1/4" Carriage Bolt (GR 5) 1/2" X 1–1/2" Hex Bolt (GR 8) Gearbox Idler Mount 1/2"...
  • Page 86 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Tensioning the Belt 1. Loosen the nuts (2, 3). This will allow the idler pulley (1) to pivot. 2. Place the square end of a ratchet into one of the square holes (4) in the idler pulley (1). Then rotate the idler pulley with the ratchet handle to a torque of 35 ft-lb to tighten the belt.

  • Page 87: Install The Battery

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.20.9 Install the Battery Item Description Battery Box 1/4" X 3/4" Hex Bolt (GR 5) Battery Box Mount Plate (on bottom frame) 1/4" Lock Nut Hardware Kit: PARTK-15–39 1. Place the 12V (min 420 CCA) battery in the battery box (1) 2.

  • Page 88: Install The Guards

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.20.10 Install the Guards Item Description Front Guard Side Guard 8210-00020 R1...
  • Page 89 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Front Guard Item Description 1/2" Lock Nut 1/2" X 3–1/2" Hex Bolt (GR 8) Front Guard 1/2" X 3" Pin Hair Pin Hardware Kit: HRDW-15–103 8210-00020 R1...
  • Page 90 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Installing the Side Guard Item Description 1/2" Lock Nut 1/2" X 4–1/2" Hex Bolt (GR 8) Drive-Side Guard Panel 1/2" X 3" Hitch Pin Hair Pin Hardware Kit: HRDW-15–104 8210-00020 R1...
  • Page 91 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Side Guard Support Arm 1. Secure both ends of the support arm using a cotter pin (3) and washer (2). Item Description Support Arm 1/4" Flat Washer 3/16" Cotter Pin Hardware Kit: HRDW-15–118 8210-00020 R1...

  • Page 92: Attach The Hopper Seals

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.21. Attach the Hopper Seals 1. Pull the transition roller all the way back towards the hopper. 2. Press the seals as tightly as possible into the gap between the transition roller and the hopper body. Use a rubber mallet if necessary to ensure it goes all the way in.
  • Page 93 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3. Cross the seal loose ends over the opposite ends of the hopper frame so that they are not interfering with the belt. Figure 37. Hopper Seal 4. Adjust the belt tracking. Refer to Section 3.22 –...

  • Page 94: Align The Conveyor Belt

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.22. Align the Conveyor Belt Basic Conveyor Belt Alignment: The conveyor belt will run straight when all of the rollers are straight. Loosen or tighten the adjustment bolt(s) to align the conveyor belt. Tighten the side the belt has moved toward, or loosen the side the belt has moved away from.

  • Page 95: Adjust The Rollers

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.22.1 Adjust the Rollers 1. Loosen bearing nuts and jam nuts (if equipped). Figure 40. Loosen the Bearing Nuts 2. Rotate adjustment bolt 1/2 turn. Figure 41. Rotate the Adjustment Bolt 3.

  • Page 96: Install The Collapsible Hopper Cloth

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.23. Install the Collapsible Hopper Cloth Installing the collapsible hopper cloth requires the completion of the following tasks: Step Description Install the Hopper Springs Assemble and Install the Upper Hopper Cloth Frame Secure the Upper Hopper Cloth Frame to the Hopper Straighten the Seals and Position the Flashing Insert the Lower Hopper Cloth Frame into the Hopper Cloth...
  • Page 97 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Fastening the Hopper Cloth: Bolting Order Overview 3. 1st Side Upright 2. 1st Side Work outwards from the middle 5. 2nd Side Upright 1. Front 4. 2nd Side Work outwards from the middle Note This image is a reference for sections Section 3.23.6 –...

  • Page 98: Install The Hopper Springs

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.23.1 Install the Hopper Springs Install the Hopper Springs Lock the Hopper Springs 8210-00020 R1...

  • Page 99: Assemble And Install The Upper Hopper Cloth Frame

    3.23.2 Assemble and Install the Upper Hopper Cloth Frame 1. Place the cloth flat on the floor. Note The “AGI” logo must be face up. 2. Slide the frame pieces through the channels in the hopper cloth. Note The frame pieces must be oriented as shown in Orientation of Frame Pieces.
  • Page 100 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Item Description Quantity CX3 Hopper Frame Side, 1/2" Pipe Sch 80 Hopper Cloth 1/2" Elbow Rail Fitting CX3 Hopper Frame Front, 1/2" Pipe Sch 80 Tek Screw Set Screw (pre-installed) Fully-Assembled Hopper Cloth and Frame 8210-00020 R1...

  • Page 101: Secure The Upper Hopper Cloth Frame To The Hopper

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Hopper Cloth onto the Hopper Springs 3.23.3 Secure the Upper Hopper Cloth Frame to the Hopper Note Use a chain or bungee to secure the upper hopper cloth frame to the front of the hopper. 8210-00020 R1...

  • Page 102: Straighten The Seals And Position The Flashing

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.23.4 Straighten the Seals and Position the Flashing Straighten the Seals Note Straighten the seals installed in Section 3.21 – Attach the Hopper Seals on page 92 and position them against the hopper weldment.
  • Page 103 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Position the Flashing Item Description Front Flashing Side Flashing Note Ensure the side flashing is placed on top of the front flashing. 8210-00020 R1...

  • Page 104: Insert The Lower Hopper Cloth Frame Into The Hopper Cloth

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.23.5 Insert the Lower Hopper Cloth Frame into the Hopper Cloth 1. Insert the frame pieces into the sewn pockets in the hopper cloth. Insert the Front Lower Hopper Cloth Frame Insert the Side Lower Hopper Cloth Frame Note Locate the notch on one end of the side frame.
  • Page 105 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Insert the Uprights 8210-00020 R1...

  • Page 106: Secure The Front Lower Hopper Cloth Frame To The Hopper

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.23.6 Secure the Front Lower Hopper Cloth Frame to the Hopper Note Finger-tighten the bolts only. 1. Drill holes through the cloth to match the frame holes. 2. Position the cloth (2) and frame on top of the flashing (3), aligning the holes of the cloth, flashing, and weldment (5).

  • Page 107: Secure The Side Lower Hopper Cloth Frame And Uprights To The Hopper

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.23.7 Secure the Side Lower Hopper Cloth Frame and Uprights to the Hopper Important Secure the side frame and upright on one side before moving to the other. Secure the Side Lower Hopper Cloth Frame to the Hopper Note Finger-tighten the bolts only.
  • Page 108 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 8210-00020 R1...
  • Page 109 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Secure the Uprights to the Hopper Note Finger-tighten the bolts only. 1. Align the upright frame holes: a. The top hole is aligned with hopper (4). b. The bottom hole is aligned with the flashing (3) and hopper. 2.

  • Page 110: Tighten The Lower Hopper Cloth Frame Bolts

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.23.8 Tighten the Lower Hopper Cloth Frame Bolts 1. Tug the flashing upwards and away from the belt while tightening the bolts. 2. Gently tighten the bolts on the front and the uprights. 3.

  • Page 111: Final Check

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.23.10 Final Check 1. Ensure the top frame pieces are flat and do not rise at an angle. 2. Ensure the top frame pieces bow outward. If the frame bends upwards, ensure tek-screws were installed correctly when assembling the upper cloth frame. Incorrect 8210-00020 R1...

  • Page 112: Attach The Hopper Underside Covers

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.24. Attach the Hopper Underside Covers Table 13. Underside Covers Item Description Hopper Front Cover Spring Pin Hopper Bottom Cover Figure 42. Installing the Underside Front Cover Figure 43. Installing the Underside Main Cover 8210-00020 R1...

  • Page 113: Attach The S-Drive Bottom And Take-Up Side Guards

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.25. Attach the S-Drive Bottom and Take-up Side Guards Table 14. Parts Required to Attach S-Drive Bottom Guards Description Item S-Drive Lower Bottom Cover S-Drive Upper Bottom Cover 1/4" x 3/4" Hex Bolt (GR5) 1/4"...
  • Page 114 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 45. Installing the S-Drive Upper Bottom Guard Table 15. Parts Required to Attach Take-up Guards Description Item S-Drive Take-up Side Guard 1/4" x 3/4" Hex Bolt (GR5) 1/4" Flat Washer Hardware Kit: HRDW-15-114 Figure 46.

  • Page 115: Install The Weather Guard Mount Bars

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 47. S-Drive with Take-Up Side Guards — Top View Take-up Side Guards 3.26. Install the Weather Guard Mount Bars 1. Install the types of mount bar assemblies in Figure 48 which are indicated by the position arrows and identifier letters as shown on your particular conveyor model schematic that follows.
  • Page 116 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 48. Types of Mount Bar Assemblies Type A: SPOUT Mount Bar (Cross Bar with No Roller) HOPPER Type B: SPOUT Mount Bar with Roller HOPPER SPOUT Type C: Mount Bar with Roller and Guide Blocks (Note: Slide belt guide blocks toward outside of slotted...

  • Page 117: Install The Collapsible Hopper Cloth Controls

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.27. Install the Collapsible Hopper Cloth Controls Install the Handle 1. Attach the hopper handle (1) to the handle mount using a 3/8" x 1-1/2" bolt (2), 3/8" plastic flat washer (3), and two 3/8"...
  • Page 118 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Install the Cable Sheaves 1. Install the cable sheaves as shown in Figure Table 18. Components for Cable Sheaves Installation Item Description 1-1/4" Cable Sheave Cable Sheave Capture 1/4" x 1-1/2" Hex Bolt (GR8) 1/4"...
  • Page 119 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Install the Cable and Clamps 1. Point the hopper handle toward the hopper. 2. Secure the cable (1) to the handle with a cable clamp (2). 3. Route the cable through the cable rung (3) and around the cable sheaves. 4.

  • Page 120: Attach The Angle Indicator

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.28. Attach the Angle Indicator Attach the angle indicator bracket (1) to the weather guard bracket using plate (2), 1/4" x 3/4" carriage bolts (3) and 1/4 flanged nuts (4). See Figure Important Ensure that the angle indicator base is level with the flat top of the weather guard.

  • Page 121: Attach The Hitch

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.29. Attach the Hitch 1. Attach the hitch (1) to the hopper weldment using 1/2" x 2" bolts (2), 7/16" flat washers (3), and 1/2" nuts (4). 2. Insert the tongue (5) into the tongue stub. 3.

  • Page 122: Attach The Spout Brush

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.30. Attach the Spout Brush 1. Attach the brush (1) to the roller plates with 1/4" x 3/4" carriage bolts (2) and 1/4" lock nuts (3). 2. Adjust the position of the brush using the slots so that the bristles reach all the way to the deepest part of the chevron on the belt (see Figure 57).

  • Page 123: Install The Spout Cap And Hood

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.31. Install the Spout Cap and Hood 1. Attach the spout cap (1) to the spout using four 1/4" x 3/4" serrated hex flange bolt (2), see Figure 2. Place the hood (3) around the bearing assembly (see Figure 59).
  • Page 124 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 59. Installing Hood 8210-00020 R1...

  • Page 125: Adjusting The Hopper And Spout Scraper

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.32. Adjusting the Hopper and Spout Scraper 1. Loosen the nuts (on both sides) holding the scraper to the hopper or spout, see Figure 2. Lower scraper until it rests on the belt with light pressure. Important Ensure no part of the metal scraper mount contacts the belt.

  • Page 126: Install The Wheels

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.33. Install the Wheels 1. Check if the pressure of tires matches the pressure indicated on the tire sidewall. 2. Mount the wheels (1) to the axle (2) with wheel bolts (3) provided (see Figure 61).

  • Page 127: Assemble The A-Frame

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.34. Assemble the A-Frame Ensure the wheels are mounted to the axle before beginning this procedure. 1. Loosely fasten the axle arms (7) to the axle (4) using one 5/8" x 5" bolt (11), three 5/8" x 2" bolts (8), five 5/8"...
  • Page 128 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 62. Assembling the A-Frame Upright Arm Axle Axle Arm 8210-00020 R1...

  • Page 129: Install The Tube Lift Cable

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.35. Install the Tube Lift Cable 1. Wrap the cable (1) around the bottom side of the winch drum with three complete wraps around the drum when conveyor is in transport position (see Figure 63).
  • Page 130 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 63. Installing the Tube Lift Cable Crushing/impact hazard Wrap the cable at least three times around the drum while the conveyor is in the transport position. The cable must leave the winch from the top of the drum. 8210-00020 R1...

  • Page 131: Align The Winch

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.36. Align the Winch This procedure describes the alignment of the winch. 1. Check the alignment of the winch by watching the cable wrapping on the drum as the conveyor is raised. Proper alignment is achieved when the cable indexes, filling each row on the drum evenly and not piling up against one side.

  • Page 132: Install Tank Mount

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.37.1 Install Tank Mount This section covers the tank mount installation for Top-Mount Drive only. For Under-Mount Drive tank mount installation, refer to Installing the Fuel Tank Mount on page 1.
  • Page 133 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 28. Gas Tank Components Description Quantity Item 36" Gear Clamp 45 L (12 gal) Gas Tank w/Cap Fitting 1/4" MPT x 1/4" Hose Barb 1/2" Hose Clamp 1/4" ID Fuel Line — 14' for over-mount drive, 20' for under- mount drive Figure 66.

  • Page 134: Install Tank (For Outside Usa)

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.37.3 Install Tank (for outside USA) 1. Secure the tank (6) to the tank bracket with gear clamps (4) (see Figure 68). 2. Attach the 1/4" hose barb (7) to the tank outlet. 3.
  • Page 135 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 68. Gas Tank and Fuel Line To Primer Bulb (for Under-mount Drive) To Fuel Pump (for Top-mount Drive) 8210-00020 R1...

  • Page 136: Install Primer Bulb (For Under-Mount Drive)

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.37.4 Install Primer Bulb (For Under-Mount Drive) Important Check the primer bulb for setup orientation for proper fuel flow direction. The red end points of the bulb must connect to the gas tank side. Arrows, imprinted on the primer bulb, indicate the direction of fuel flow, which has to be from gas tank to gas engine.
  • Page 137 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 71. Fuel Filter To Gas Engine Fuel Filter Clamp From Primer Bulb 3. If equipped with an low emission tank kit, install a fuel demand valve. Cut the fuel line between the primer bulb and the fuel filter.

  • Page 138: Install Fuel Pump (For Top-Mount Drive)

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.37.5 Install Fuel Pump (For Top-Mount Drive) 1. Attach the fuel pump assembly to the bracket. Important Check the fuel pump for setup orientation for proper fuel flow direction. The arrow on the fuel pump indicates the direction of fuel flow, which has to be from gas tank to gas engine.
  • Page 139 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 5. If equipped with an low emission tank kit, install a fuel demand valve. Cut the fuel line between the fuel pump and the fuel filter. Insert the fuel demand valve into the fuel line with hose clamps (see Figure 75).
  • Page 140 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Figure 78. Fuel Pump Wire to Engine Harness 5. Attach the other end of the 18’ cable to the red wire at the pump end with a butt connector. Figure 79. Installed Fuel Pump After installation check Note Before checking the fuel pump, please proceed and complete all the assemblies first and after the...

  • Page 141: Install The Gas Drive Control Box

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.38. Install the Gas Drive Control Box Note Install control box after connecting mover kit to the conveyor (refer to Mover Kit manual 8210-00021). Figure 80. Control Box Item Description Control Box #8 x 3/4"...

  • Page 142: Gas Drive Control Box Wiring

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.39. Gas Drive Control Box Wiring Important • Consult the OEM (original equipment manufacturers) manual to make all required electrical connections. • Before you begin wiring, make sure to take the key out of the control box. Control Box Wiring Connections Figure 81.
  • Page 143 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 2. Route the throttle harness along the conveyor tube towards the gas drive. 3. Attach the throttle harness to the throttle actuator. Figure 83. Throttle Actuator 4. Attach the throttle mounting bracket to the back guard brace of the motor mount cage. Ensure the actuator bracket faces the spout end of the conveyor.
  • Page 144 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 1/4" 9. Position the end of the wire over the hole in the throttle bracket. Mark the wire approximately 1/2" past the hole in the throttle bracket. Trim the excess throttle wire past your mark. 1/2"...
  • Page 145 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY secure the throttle cable in the clamp by tightening the bolt. Tighten only enough to hold the casing but do not restrict the movement of the wire. 12. Using the control box up and down buttons, cycle the throttle actuator back and forth ensuring that the throttle is moving through its full range of motion and that the bolt holding the actuator is moving back and forth within the slot in the mounting bracket without binding.
  • Page 146 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 14. Using the supplied P-clips and tek screws, attach the wires to the cross brace in the positions shown so they are out of the way and do not become entangled with the motor. 15.
  • Page 147 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Engine Harness Note • The engine wiring harness has 3 plugs and a bare wire. • A pre-wired relay connector is part of the engine wiring harness. Figure 84. Engine Harness Relay Description Item...
  • Page 148 3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 4. Secure the relay to a nearby support bar using Tek screw. 5. Connect engine harness red wire (6) to the clutch pigtail red wire using butt connector. Crimp the butt connector and gently tug on both sides of the connector to test the integrity of the joint.
  • Page 149 FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Cable Description 4' cable for mover light 9-1/2' cable for hopper light 33' cable for the spout light 2. Route the cables along the conveyor tube towards individual lights. For mover light, tuck the 4’ cable underneath the conveyor tube and attach to the weather guard mount bar.

  • Page 150: Install The Choke

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.40. Install the Choke Note This procedure applies to carbureted engines only. 1. Bolt the mount bracket on the upper axle arm. 2. Mount the choke with extended cable onto the bracket, using a 3/8” flat washer and the nut that comes with the choke.

  • Page 151: Install The Inspection Step

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.41. Install the Inspection Step The inspection step is used on conveyors with a top mount gas engine or electric motor. 1. Position the inspection step adjacent to the portion of the axle frame with anti-slip tape (and below the gas engine or electric motor) as shown in Figure 2.

  • Page 152: Install The Manual Container

    3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3.42. Install the Manual Container 1. Position the manual container (1) on the axle arm. 2. Secure the container with two self-tapping screws (2). Figure 89. Screw-on Manual Container Item Description Manual Container Self-Tapping Screw #14 x 5/8"...

  • Page 153: Attach The Jack

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.43. Attach the Jack 1. Insert the jack (1) into the jack stub (located on the conveyor hitch) (see Figure 90). 2. Secure the jack in place with the pin (2) provided. Figure 90.

  • Page 154: Appendix

    Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 31 as a guide. Replace the hardware with the same strength bolt, contact AGI if you are unsure. Table 31. Recommended Bolt Torque Recommended Torque (ft-lb) Threads...

  • Page 155: Fittings Torque Values

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 4. APPENDIX 4.2. Fittings Torque Values These specifications are for carbon steel. With Zinc plating always lubricate threads and seals. For stainless steel, use the high value of the torque range of steel. For brass, use 70% of the torque value of steel. For mixed metals, use the torque of the lower of the two metals.
  • Page 156 4. APPENDIX FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR Table 34 Stud End O-Ring Boss (ORB) SAE (U/UF) – Carbon Steel (continued) Max N-m Tube Size Thread UNF-2A Max ft-lbs 22-24 29-33 9/16" - 18 40-43 49-53 3/4" - 16 43-48 59-64 7/8"...

  • Page 157: Specifications

    FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR 5. SPECIFICATIONS 5. Specifications Specifications Table 36. 1549 CX Field Loader MODEL 1549 CX DIMENSIONS Conveyor Tube Diameter 10" 110'8" Belt Length OTHER Gas Drive (HP) Gear Box Oil Type 80W90 or SAE Approved Equivalent Hydraulic Oil ATF Dexron III or Equivalent Hitch Pin Size (Min.
  • Page 158 BATCO and WESTFIELD are AGI Brands. AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa, India and Italy and distributes its products globally.

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