AGI 1500 Series Assembly Manual

Portable grain belt conveyor

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Swing Away Conveyor

Portable Grain Belt Conveyor

Assembly Manual

This manual applies to the following brands and models:

Batco BCX

, Westfield WCX

1500 Series: 1565SA, 1575SA, 1585SA, 1590SA, 15100SA

Original Instructions

Read this manual before using product. Failure to

follow instructions and safety precautions can

result in serious injury, death, or property

damage. Keep manual for future reference.

, and Hutchinson HCX

Part Number: P1512161 R0

Revised: January 2019

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Summary of Contents for AGI 1500 Series

Page 1 This manual applies to the following brands and models: Batco BCX , Westfield WCX , and Hutchinson HCX 1500 Series: 1565SA, 1575SA, 1585SA, 1590SA, 15100SA Original Instructions Read this manual before using product. Failure to Part Number: P1512161 R0 follow instructions and safety precautions can...
Page 2 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR P1512161 R0...
Page 3 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR CONTENTS 1. Safety............................... 5 1.1 Safety Alert Symbol and Signal Words..................5 1.2 General Product Safety ......................5 1.3 Moving Conveyor Belt Safety....................6 1.4 Rotating Parts Safety......................... 6 1.5 Drives and Lockout Safety......................6 1.5.1 Electric Motor Safety....................
Page 4 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5.1 Bolt Torque..........................78 5.2 Fittings Torque Values......................79 5.3 Open to Closed Center Conversion..................81 P1512161 R0...
Page 5 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1. Safety 1.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.
Page 6 1. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1.3. Moving Conveyor Belt Safety • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean. 1.4. Rotating Parts Safety •...
Page 7 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.5.1 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • A magnetic starter should be used to protect your motor. •...
Page 8 1. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1.5.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.
Page 9 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.6. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.
Page 10 1. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1.7. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when assembling the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Work Gloves •...
Page 11 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.9. Safety Decals • Keep safety decals clean and legible at all times. • Replace safety decals that are missing or have become illegible. See decal location figures that follow. •...
Page 12 1. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 1. Safety Decal Locations (Hydraulic and Electric Power Swings) P1513035 P1513045 P1513001 P1513035 P1513001 P1513045 P1512161 R0...
Page 13 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Figure 2. Transport Arm Safety Decal Locations P1513036 P1513038 P1512161 R0...
Page 14 1. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1. Safety Decals Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
Page 15 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513035 WARNING HIGH PRESSURE FLUID HAZARD Hydraulic fluid can cause serious injury if it Hydraulic fluid can cause serious injury if it penetrates the skin.
Page 16 1. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513038 WARNING To prevent death or serious injury: • Keep away from rotating cable drum and winch cable. • Inspect lift cable periodically; replace if damaged. •...
Page 17 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. FEATURES 2. Features This section covers the main features of the conveyor. Figure 3. Typical Swing Away Conveyor Components Table 2. Typical Swing Away Conveyor Components Description Description Item Item Swing Away Hopper Conveyor Front PTO Drive Spout Assembly Hitch...
Page 18 2. FEATURES SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2.1. Model Number P1512161 R0...
Page 19 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 3.1. Assembly Safety • Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the proper tools, rated lifting equipment, and lifting points for the job.
Page 20 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.4. Before You Begin Before you assemble the conveyor: • Familiarize yourself with all the sub-assemblies, components, and hardware that make up the equipment. • Have all parts and components on hand, and arrange them for easy access. •...
Page 21 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 4. Typical Tube Connection 3. Place the assembled conveyor tube and hopper on two support stands (see Figure Figure 5. Assembled Transfer Tube and Hopper P1512161 R0...
Page 22 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.7. Install the Spout Roller and Hex Roller 1. Insert the roller (2) into the spout (1) (see Figure Important Make sure the keyway in the spout roller is installed on the same side of the conveyor as the motor used to drive it (see appropriate drive assembly section).
Page 23 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 6. Installing Spout Roller Figure 7. Installing Hex Roller P1512161 R0...
Page 24 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.8. Install the Hopper Latch Hardware Table 5. Latch Hardware Item Description 1/4" x 3/4" Carriage Bolt Spacer Tension Latch Clamp 1/4” Flanged Nut Figure 8. Installing the Latch Hardware 3.9.
Page 25 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Thread a Fish Tape through the Conveyor Tube 1. Place the rolled belt on a stand behind the hopper. 2. Pull the conveyor belt over the top of the hopper roller, until just inside the hopper, as shown below. Figure 9.
Page 26 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 11. Attaching the Short Belt Piece to the Belt Thread the Conveyor Belt 1. From the spout end, pull the fish tape until the belt emerges from the spout. Figure 12.
Page 27 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 13. Belt Passes Overtop of the Return and Hex Rollers Description Description Item Item Hex Roller Return Roller 3. Pull the belt under the conveyor tube to the hopper until approximately 6' (1.8 m) of excess belt remains on the stand behind the hopper.
Page 28 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 15. Conveyor Belt Around Hopper Roller Description Item Hopper Roller Take-up Bolt The conveyor belt is now ready to be connected. Connect the Conveyor Belt 1. Attach a strap puller (1) to each end of the belt and secure with vise-grips (2). Do not attach the vise grips too tightly, this can damage the belt.
Page 29 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 17. Tapering the Trailing Edge of the Belt BELT TRAVEL DIRECTION TRAILING SIDE OF BELT NOTCHED Tighten the Conveyor Belt Use the hopper roller bolts to set the belt tension. 1.
Page 30 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 18. Installing the Underside Front Cover Figure 19. Installing the Underside Main Cover P1512161 R0...
Page 31 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.11. Install the Collapsible Hopper Cloth Install the Flashing 1. Lay the front flashing (1) on the hopper while ensuring it is flush with the edge of the main hopper frame (see Figure 20).
Page 32 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 20. Flashings Install the Hopper Spring 1. Slide hopper spring over tubes on the sides of the hopper. See Figure 21 for correct spring orientation. 2. Rotate the spring so that the loop of the spring coil is locked in place by the slot. See Figure Figure 21.
Page 33 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 22. Lock the Hopper Spring Install the Hopper Cloth 1. Slide the tubes (1, 2) into the hopper cloth (4). 2. Connect the front corners with the slip-on rail fittings (3). Orient the fittings so that the Allen screws are facing down.
Page 34 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 23. Installing the Hopper Cloth Tubes 3. Tighten the Allen screws to secure the tubes in place. 4. Slide the open end of the tubes (1) over the hopper springs. See Figure Figure 24.
Page 35 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 5. Pull the upper front frame down until the bottom of the cloth touches the front flashing, and hold it in place with a bungee cord around the front frame of the hopper weldment (see Figure 25).
Page 36 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 26. Installing the Hopper Cloth onto the Conveyor 7. Open split loom (7) along the slit and snap over the upper frame to secure hopper cloth. 3.12. Install the Collapsible Hopper Cloth Controls Install the Handle 1.
Page 37 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 27. Installing the Handle Install the Cable and Clamps 1. Point the hopper handle toward the hopper (see Figure 28). 2. Secure the cable (1) to the handle with a cable clamp (2). 3.
Page 38 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 28. Installing the Cable and the Clamps Figure 29. Attaching the Cable to the Hopper Frame (Put a 2nd washer on the backside of hopper cloth) P1512161 R0...
Page 39 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.13. Install the Spout Hood 1. Place the hood (2) around the bearing assembly (see Figure 30). 2. Use self-tapping screws (3) and 1/4" flat washers (4) to tighten the hood (2) to the conveyor spout (1). Note Make sure the screws will not interfere with belt operation.
Page 40 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 12. Spout Hood and Support Braces Components Description Quantity for Series Item Support Brace RH Support Brace LH Support Brace Spacer 1/2" x 1-1/2" Hex Bolt 1/2" Nyloc Nut Figure 31.
Page 41 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.14. Install the Hydraulic Drive Install the Motor Mount and Sprocket/Chain Assembly 1. Remove the 1/2" locknuts (2) from the drive roller flange bearing (7). Note These bolts will be used to fasten the motor mount (1) to the conveyor. 2.
Page 42 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 32. Installing the Motor Mount and Sprocket/Chain Assembly Install the Hydraulic Motor 1. Slide the drive shaft of the hydraulic motor (1) into the sprocket and chain assembly. See Figure 2.
Page 43 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 33. Installing the Hydraulic Motor Install the Hydraulic Fittings and Coupler Guard 1. Insert the 1/2" x 3/8" nipple (2) into the input (pressure) port and 1/2" swivel (1) into the return port of the hydraulic motor.
Page 44 Section 3.19.2 – Install the Hydraulic Spool Valve and Hoses on page • Electric Remote Power Swing — See Section 3.20.3 – Install the Flow Control Half Valve on page Important Protect hose ends from dirt. Table 16. Hydraulic Hoses (1500 Series) Description Quantity Item For Models without Power Swing: A (hydraulic motor hose —...
Page 45 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 16 Hydraulic Hoses (1500 Series) (continued) Description Quantity Item B (hydraulic motor hose — 1/2" Hydraulic Hose - 1/2" MPT - 1/2" MPT, return line) 15' (P0832031) 1/2" FPT Quick Coupling Nipple (not shown) For Models with Power Swing: A (hydraulic motor hose —...
Page 46 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.15. Assemble the Main Conveyor Boot Install the Boot Flashing 1. Attach foam tape onto the hopper weldment. See Figure Figure 36. Foam Tape 2. Drill 3/8" holes through the foam tape using the existing hopper holes as guides. 3.
Page 47 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Install the Boot Base 1. Position the hopper base (4) on top of the hopper. 2. Secure the hopper base and the rubber flashing to the hopper using 3/8" x 1-1/2" bolts (6), 3/8" flat washers (9), and 3/8"...
Page 48 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 39. Installing Swivel Top Figure 40. Main Conveyor Boot P1512161 R0...
Page 49 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.16. Assemble the Transport Arm Attach the Transport Arm 1. Attach the transport arm mount plates (1) to the axle arms with 3/4" x 9" bolts (2) and 3/4" locknuts (3) while making sure that there is enough space for the transport arm offset (4).
Page 50 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 19. Transport Adjustment Arm Components Description Quantity Item Transport Adjustment Arm 1/2" x 5" Pin Hitch 3/16" x 3-1/4" Hair Pin Figure 42. Attaching Transport Adjustment Arm Attach the Hydraulic Winch and Lift Cable 1.
Page 51 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 20 Hydraulic Winch and Lift Cable Components (continued) Description Quantity Item 5/16" (26') Cable 1/4" Grab Hook 5/16" Clamp Cable Figure 43. Attaching Hydraulic Winch and Pulley P1512161 R0...
Page 52 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 44. Attaching Lift Cable 3.17. Attach the Hydraulic Winch Hose 1. Wrap threaded seal tape around the exposed thread of the hydraulic fittings. 2. Attach the fittings (1, 3) to the hydraulic hoses (2). See Figure Table 21.
Page 53 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 45. Hydraulic Winch and Hoses 3. Attach two hydraulic hoses to the winch. 4. Route the hydraulic hoses along the axle arm and towards the tractor through the brackets underneath the main conveyor tube (see Figure 46).
Page 54 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 46. Hydraulic Winch Hose Routing P1512161 R0...
Page 55 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.18. Install the Basic Hopper Wheel (Optional) This section is applicable to the Swing Away models without hydraulic or electric power swing options. 1. Attach the wheel mount (2) to the hopper weldment (1) using 1/2" x 1-1/2" bolts (7) and 1/2" locknuts (8). Figure 2.
Page 56 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.19. Install the Hydraulic Power Swing (Optional) This section is applicable to the Swing Away models with hydraulic power swing option. 3.19.1 Attach the Power Swing Axle to the SA Hopper 1.
Page 57 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.2 Install the Hydraulic Spool Valve and Hoses Attach the Hydraulic Spool Valve 1. Mark a distance of approximately 24" from the edge of the spout to determine the location of the valve bracket (2).
Page 58 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 25. Hydraulic Valve Description Quantity Item Valve-2 SPL-Hyspec-1 Detent-22gal 3/8" x 3" Hex Bolt 3/8" Nylock Nut Figure 50. Installing Valve Attach the Hydraulic Fittings and Hoses 1. Wrap threaded seal tape around the exposed thread of swivels (1, 2, 3, 4). Attach the swivels to the valve. Figure Table 26.
Page 59 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 51. Hydraulic Valve Fittings 2. Attach the hydraulic motor hoses (A, B) to the valve. See Figure 3. Attach two hydraulic hoses (5) to the swivels on the valve. 4.
Page 60 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 27. Hydraulic Valve Hoses Quan- Description Item Part Number tity (hydraulic motor hose — 3/8" Hose (6') - 1/2" MPT-1/2" MPT PC P0832051 pressure line) (hydraulic motor hose — 3/8"...
Page 61 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 53. Securing Hydraulic Hose 7. Attach the hydraulic hoses (9, 10) to the swivels (1, 4). See Figure Table 29. Hydraulic Hoses and Fittings Description Quantity Item Part Number P0832017 3/8"...
Page 62 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 54. Spool Valve and Hoses (Top View) 8. Attach the fittings (11) to the hydraulic hoses (9, 10). When not in use, securely store hoses close to the main conveyor boot. Important Protect hose ends from dirt.
Page 63 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.20. Install the Electric Remote Power Swing (Optional) This section is applicable to the Swing Away models with electric power swing option. 3.20.1 Attach the Power Swing Axle to the SA Hopper 1.
Page 64 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 31 Electric Receiver Box Components (continued) Description Quantity Item 7/16" x 1-1/2" Bolt Gr8 Plated 7/16" Nylock Nut Gr8 Note The electrical cables are pre-installed to the receiver box. Figure 56.
Page 65 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Connect the Short Electrical Cable 1. Uncoil the short electrical cable from the receiver box. 2. Run the short cable towards the hopper. 3. Identify the positive and negative wires. Note The positive wire has a red boot on it.
Page 66 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 58. Electric Remote Power Swing Wiring Diagram 5. Securely tighten the nuts on the motor terminals on both motors. 6. Secure the short cable to the tube and to the side of the hopper using 1/2" cable clamps (1) and 1/4" x 1" Tek screws (2).
Page 67 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 32. Cable Clamp Description Quantity Item 1/2" Cable Clamp Insulated 1/4" x 1" Tek Screw Figure 59. Installing Receiver Box Connect the Long Electrical Cable 1. Uncoil the long electrical cable from the receiver box. 2.
Page 68 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 60. Connecting Long Electrical Cable 3. Route the long electrical cable over top of the Swing Away spout. Note When operating, attach the positive wire directly to the positive terminal on the tractor battery and the negative wire to the tractor chassis as shown in Figure 60 Figure...
Page 69 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY If these electrical cables are not hooked up properly the electric controller will be damaged. 3.20.3 Install the Flow Control Half Valve Attach the Half Valve 1. Attach the flow control half valve (1) to the pre-drilled holes on the spout weldment using 1/4" x 2-1/2" bolts (2) and 1/4"...
Page 70 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Attach the Hydraulic Fittings and Hoses 1. Wrap threaded seal tape around the exposed thread of the fittings (1, 2, 3). 2. Thread the fittings (1, 2, 3) into the ports of the flow control half valve. Table 34.
Page 71 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 35. Hydraulic Valve Hoses Description Quantity Item Part Number 3/8" Hose (6') - 1/2" MPT-1/2" MPT (hydraulic motor hose — P0832051 pressure line) 3/8" Hose (6') - 1/2" MPT-1/2" MPT (hydraulic motor hose —...
Page 72 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 4. Secure the hoses in place using 3/8" hose clamps (4), 1/4" flat washers (5), and 1/4" x 1" Tek screws (6). See Figure Table 36. Securing Hydraulic Hoses Description Quantity Item 3/8"...
Page 73 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 5. Attach the hydraulic hoses (7, 8) to the fittings (1, 3). See Figure Important Protect hose ends from dirt. Table 37. Hydraulic Hoses and Fittings Description Quantity Item Part Number P0832017 3/8"...
Page 74 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.21. Install the Shaft Guard 1. Mount the shaft guard (2) over the roller shaft and onto the flange bearing carriage bolts (see Figure 66). 2. Secure the shaft guard in place using two locknuts (3) and two flat washers (4). Note When mounting onto a 15/16"...
Page 75 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.22. Attach the Swing Away to the Main Conveyor 1. Lower the Swing Away spout onto the main conveyor hopper base. 2. Secure the support braces to the swivel top using bolts (5) and locknuts (8). See Figure Note DO NOT over-tighten as these bolts act as pivot points.
Page 76 3. ASSEMBLY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Ensure the lifting apparatus is secure. Lockout the lifting apparatus before working around or under the raised components. Failure to do so may cause serious personal injury. Figure 68. Attaching the Swing Away to the Transport Arm P1512161 R0...
Page 77 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 4. SPECIFICATIONS 4. Specifications Table 39. Swing Away Conveyor Description Value Weight (lbs) Power Options Hydraulic (Cu.in) Electric (Hp) P1512161 R0...
Page 78 5. APPENDIX SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. Appendix 5.1. Bolt Torque Table 40 gives the correct torque values for various hardware. Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 40 as a guide.
Page 79 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. APPENDIX 5.2. Fittings Torque Values These specifications are for carbon steel. With Zinc plating always lubricate threads and seals. For stainless steel, use the high value of the torque range of steel. For brass, use 70% of the torque value of steel. For mixed metals, use the torque of the lower of the two metals.
Page 80 5. APPENDIX SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 43 Stud End O-Ring Boss (ORB) SAE (U/UF) (continued) Carbon Steel Max N-m Tube Size Thread UNF-2A Max ft-lbs 17-19 23-26 1/2" - 20 22-24 29-33 9/16" - 18 40-43 49-53 3/4"...
Page 81 SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. APPENDIX 5.3. Open to Closed Center Conversion This feature allows an otherwise open center valve to be converted to a closed center operation. As shown below, a 3/8" NPTF pipe plug is installed in the bottom of the outlet port to block open center passage. A pipe thread sealant should be used.
Page 82 Batco | Westfield Hutchinson 201 Industrial Drive, Swift Current 514 W. Crawford Street Clay Center, Kansas, 67432 USA Saskatchewan S9H 5R4, CANADA Phone: (877) 667-7421 (Canada & USA) Phone: (800) 523-6993 or (785) 632-2161 or (306) 773-7779 Fax: (306) 778-2524 Fax: (785) 632-5964 Email: info@batcomfg.com Email: sales@hutchinson-mayrath.com...

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