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AGI Batco 1500 Series: Batco FX1535FL Assembly Manual

Portable grain belt conveyor
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Portable Grain Belt Conveyor
Field Loader
Assembly Manual
This manual applies to:
1500 Series: FX1535FL, FX1545FL
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512115 R8
Revised: December 2017

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Summary of Contents for AGI Batco 1500 Series: Batco FX1535FL

  • Page 1 Portable Grain Belt Conveyor Field Loader Assembly Manual This manual applies to: 1500 Series: FX1535FL, FX1545FL Original Instructions Read this manual before using product. Failure to Part Number: P1512115 R8 follow instructions and safety precautions can Revised: December 2017 result in serious injury, death, or property damage.
  • Page 2 New in this Manual The following changes have been made in this revision of the manual: Description Section Added this section back in manual, which was in Section 4.7. – Install the Spout Roller on page 35 previous revisions. Added further instructions on lagged roller.
  • Page 3 Description Section Section 4.18. – Install the Collapsible Hopper Cloth Removed step/image for assembling cable sheaves Controls on page 60 because factory pre-assembled. Removed specific content on 13–series conveyor Multiple models. Removed whole section on bolt-on brackets because Install the S-Drive Brackets now weld-on.
  • Page 4 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER P1512115 R8...

  • Page 5: Table Of Contents

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER CONTENTS 1. Introduction ............................7 2. Safety............................... 8 2.1. Safety Alert Symbol and Signal Words..................8 2.2. General Product Safety ......................8 2.3. Moving Conveyor Belt Safety....................9 2.4. Rotating Parts Safety........................ 9 2.5.
  • Page 6 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4.24.4 Install the Motor and Back Plates................73 4.24.5 Install the Rocker Arm.................... 76 4.24.6 Electric Drive — Install the Overcenter Handle............. 77 4.24.7 Install the Pulleys and Belts, and if equipped, the Soft Start Electric Clutch...........................

  • Page 7: Introduction

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 1. INTRODUCTION 1. Introduction This manual describes how to assemble a Batco Portable Grain Belt Conveyor. Before assembling the conveyor, please read this manual. Familiarize yourself with the process and the necessary precautions for efficient and safe assembly. Everyone present at the assembly site is required to be familiar with all safety precautions.

  • Page 8: Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 9: Moving Conveyor Belt Safety

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. SAFETY 2.3. Moving Conveyor Belt Safety • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean. 2.4. Rotating Parts Safety •...

  • Page 10: Gas Engine Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2.5.1 Gas Engine Safety Power Source • Keep guards in place and secure. • Properly ventilate surrounding area. • Never fill the fuel tank with the engine running, while smoking, or near an open flame. Always shut down and allow engine to cool before filling with fuel.

  • Page 11: Hydraulic Power Safety

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. SAFETY 2.5.3 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.

  • Page 12: Tire Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2.6. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.

  • Page 13: Personal Protective Equipment

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. SAFETY 2.8. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when assembling the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Work Gloves •...

  • Page 14: Decal Installation/Replacement

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER • Replace safety decals that are missing or have become illegible. See decal location figures that follow. • Replaced parts must display the same decal(s) as the original part. • Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable. 2.10.1 Decal Installation/Replacement 1.
  • Page 15 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. SAFETY Figure 1. Safety Decal Locations * if equipped with EPA gas tank ** if equipped with hand winch P1512115 R8...
  • Page 16 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 2. S-Drive Safety Decal Location P1513022 P1512115 R8...
  • Page 17 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. SAFETY Figure 3. Gas Drive Safety Decal Locations (Over-Mount) P1512115 R8...
  • Page 18 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 4. Electric Drive Safety Decal Locations (Over-Mount) P1512115 R8...
  • Page 19 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. SAFETY Figure 5. Gas Drive Safety Decal Locations (Under-Mount) P1512115 R8...
  • Page 20 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 6. Hydraulic Winch Decal Locations (If Equipped) P1513038 P1513038 P1513036 P1513036 P1512115 R8...
  • Page 21 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. SAFETY Table 1. Safety Decals Part Number Description P1513046 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices. •...
  • Page 22 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 1 Safety Decals (continued) Part Number Description P1513045 WARNING OPEN BELT CONVEYOR To prevent death or serious injury: • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean.
  • Page 23 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
  • Page 24 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 1 Safety Decals (continued) Part Number Description P1513043 WARNING WARNING UPENDING HAZARD UPENDING HAZARD To prevent death or serious injury: To prevent death or serious injury: • Anchor intake end and/or support •...
  • Page 25 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513008 WARNING WARNING MISSING GUARD HAZARD MISSING GUARD HAZARD To prevent serious injury or To prevent serious injury or death, shut off power and death, shut off power and reattach guard before operating reattach guard before operating...
  • Page 26 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 1 Safety Decals (continued) Part Number Description P1513136 WARNING CONTENTS MAY BE UNDER PRESSURE As part of the fuel vapour retention system, it is normal for your tank to expand from internal pressure. Use the vent screw to relieve pressure and before refueling.
  • Page 27 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513052 NOTICE NOTICE To prevent damage, wheels must be To prevent damage, wheels must be free to move when raising or lowering free to move when raising or lowering equipment.
  • Page 28 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 1 Safety Decals (continued) Part Number Description P1513022 NOTICE NOTICE TAKE-UP ROLLER TAKE-UP ROLLER PRETENSIONER PRETENSIONER To prevent belt damage, use correct belt tension and do To prevent belt damage, use correct belt tension and do not attempt to not attempt to adjust belt tracking with the take-up roller.

  • Page 29: Features

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 3. FEATURES 3. Features This section covers the main features of the Batco Portable Grain Belt Conveyor. Figure 7. Typical Field Loader Components Table 2. Typical Field Loader Components ITEM DESCRIPTION ITEM DESCRIPTION Tube Belt Return and Weather Guard A-Frame...

  • Page 30: Model Number

    3. FEATURES PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 3.1. Model Number P1512115 R8...

  • Page 31: Assembly

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY 4. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 4.1. Assembly Safety • Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the proper tools, rated lifting equipment, and lifting points for the job.

  • Page 32: Before You Begin

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER • 1 • 1 hammer and punch propane torch • 1 • 1 drill with bits picker 3/16”, 5/16” with minimum reach of 12’ (3.7 m) and 4000 lb to 6000 lb (1814 kg to 2722 kg) •...

  • Page 33: Assemble The Conveyor Tube

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Note Figure 8. U-Clamp During the installation of all u-clamps on the grain conveyor tubes, tighten until the tube begins to deform or crimp. This locks the u-clamps into place. The term “crimp” will be used to describe this technique throughout this manual.
  • Page 34 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 9. Typical Tube Connection Figure 10. Conveyor Tube Layout for FX1535FL Model 15100043 15020038 15020036 P1512115 R8...

  • Page 35: Install The Spout Roller

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 11. Conveyor Tube Layout for FX1545FL Model 15100040 15020033 15020030 4.7. Install the Spout Roller 1. Insert the roller (2) into the spout (1) (see Figure 13), with the roller lagging pointing in the direction of belt travel (see Figure 12).

  • Page 36: Install The Frame Slider

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Note The square-head set screws are used to set the alignment of the belt, after the belt is installed. Table 4. Spout Roller Components Description Quantity Item Spout Lagged Spout Roller 1/2"...

  • Page 37: Install The Hand Winch

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Note You may need to drill holes to install the trackstop. Refer to your layout drawing to determine the location of the trackstop. Note Some conveyors do not require a trackstop. Refer to your layout drawing to determine if your conveyor requires a trackstop.

  • Page 38: Install The Hydraulic Winch

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 6. Hand Winch Components Item Description Winch Mount Bracket 3/8" x 1" Hex Bolt (GR 8) 3/8" Flat Washer Hand Winch 3/8" Nylock Nut Figure 15. Installing the Hand Winch 4.10.
  • Page 39 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 16. Attaching the Winch to the Tube Bracket Attach the Hydraulic Hose 1. Wrap threaded seal tape around the exposed thread of the hydraulic fittings. 2. Attach the hydraulic fittings (1, 2, 3) and hoses (4) (see Figure 17).

  • Page 40: Attach The S-Drive

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 17. Attaching the Hydraulic Hoses 4.11. Attach the S-Drive 1. Attach the s-drive (5) to the brackets with 7/16" x 1" bolts (6), 7/16" flat washers (7), and 7/16" locknuts (8) (see Figure 18).

  • Page 41: Install The S-Drive Front Guard

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY 4.12. Install the S-Drive Front Guard 1. Attach the pinch drive front guard (9) to the s-drive with 1/4" x 3/4" bolts (10), 1/4" lock washers (13), 1/4" flat washers (12), and threaded inserts (11) (see Figure 19).
  • Page 42 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. Connect each weather guard section to the tube brackets with a uni-mount cast plate (1), 3/8" x 1-1/4" capscrew (2), and 3/8" locknut (3). Leave the 3/8" locknuts loose. Tube bracket locations are indicated by the arrows in the figure that follows.
  • Page 43 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 11 Types of Weather Guard (continued) Type of Weather Guard Section Identifier Guard -Above S-Drive Upper Transition 2' (0.61 m) Standard Table 12. Components to Install Weather Guard onto the Tube Bracket Description Quantity Item...

  • Page 44: Install The Belt

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER The figure below shows weather guard sections (letters) and bracket locations (arrows). Figure 21. Weather Guard Section Locations 1535 Uni-Mount Plate Cast Assembly 1545 4.14. Install the Belt This section describes how to install the conveyor belt in the tube. Refer to the packing slip for the length of the conveyor belt used in the installation.
  • Page 45 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 23. Belt Through Transition Rollers Item Description Transition Roller 5. Attach the end of the belt to the fish tape using a clamp, or use a short piece of belt and thread the connector wire through the lacing clips to connect.
  • Page 46 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 25. Conveyor Belt Pulled Through the Spout 2. Wrap the belt around the spout roller and pull it back under the conveyor tube up to the s-drive. 3. Remove the s-drive bottom guard. 4.
  • Page 47 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 26 S-Drive Conveyor Belt Path (continued) Item Description Take-up Roller Bolt Take-up Roller Pinch Roller Return Roller 7. Wrap the belt around the spout roller and back under the conveyor tube to the hopper. 8.
  • Page 48 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 28. Using a Strap Puller Item Description Strap Puller Vise Grip Belt Lacing Lacing Pin 4. On both corners of the trailing edge of the belt, trim a tapered notch to prevent fraying. P1512115 R8...
  • Page 49 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 29. Tapering the Trailing Edge of the Belt BELT TRAVEL DIRECTION TRAILING SIDE OF BELT NOTCHED Tighten the Conveyor Belt Use the s-drive take-up roller bolts to set the belt tension. 1.

  • Page 50: Install The Weather Guard Mount Bar

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 30. S-Drive Roller Bolts and Pipes Item Description Take-up Roller Bolt Pinch Roller Bolt Pinch Pipe Spring Take-up Pipe The belt will require final tension and alignment after the conveyor is fully assembled. 4.15.
  • Page 51 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 13. Weather Guard Mount Bar Components Description Item Mount Bar (Cross Bar with No Roller) Mount Bar with Roller Belt Guide Nylon Blocks 7/16" x 1" Carriage Bolt 7/16" Nylon Locknut 5/16"...
  • Page 52 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 31. Mount Bar Assemblies Type A: SPOUT Mount Bar (Cross Bar with No Roller) HOPPER Type B: SPOUT Mount Bar with Roller HOPPER SPOUT Type C: Mount Bar with Roller and Guide Blocks (Note: Slide belt guide blocks toward outside of slotted...

  • Page 53: Install The Collapsible Hopper Cloth

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY The figure below shows the weather guard mount bar locations (arrow/letter). Figure 32. Mount Bar Schematic Diagram 1535 Indicates Type of Mount Bar Assembly " " 1545 4.16. Install the Collapsible Hopper Cloth Install the Flashing 1.
  • Page 54 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 33. Flashings Install the Pivot Shaft 1. Slide the pivot shaft (1) through the mounting holes (see Figure 34). 2. Slide the hopper spring (3) over the end of the pivot shaft. 3.
  • Page 55 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 34. Installing the Pivot Shaft, Hopper Springs, and Shaft Brackets Install the Hopper Cloth Frame 1. Slide the two upper side frames (1, 6) into the hopper cloth (2) (see Figure 35).
  • Page 56 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 16 Hopper Cloth Frame Components (continued) Lower Front Frame Upper Front Frame 3/8" x 1" Hex Bolt 3/8" Nut Figure 35. Installing the Hopper Cloth Frame Install the Hopper Cloth 1.
  • Page 57 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 36. Attaching Upper Sides Frames to Shaft Brackets 2. Lift the upper frame (with the cloth on it) until it is nearly vertical, and position the springs in their brackets welded to the sides of the hopper (see Figure 37).
  • Page 58 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 38. Holding Upper Frame with Bungee Cord 4. Slide the lower frames into the hopper cloth, as described in a previous hopper cloth section (see Figure 35 on page 56). 5.

  • Page 59: Attach The Hitch

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 17 Components for Installing the Hopper Cloth onto the Conveyor (continued) 1/4" Flat Washer Trimlock (length in feet) Vinyl Screw Cap Figure 39. Installing the Hopper Cloth onto the Conveyor VIEW FROM ABOVE 4.17.

  • Page 60: Install The Collapsible Hopper Cloth Controls

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 18 Hitch Components (continued) Item Description Quantity Tongue - Drop FL 1/2" x 3" Hitch Pin 3/16" x 3-1/4" Hairpin Figure 40. Hitch Components 4.18. Install the Collapsible Hopper Cloth Controls Install the Handle 1.
  • Page 61 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 19 Handle Components (continued) Item Description 3/8" Nylon Washer (USS) 3/8" Hex Nut Figure 41. Installing the Handle Install the Cable and Clamps 1. Point the hopper handle toward the hopper (see Figure 42).

  • Page 62: Install The Spout Hood

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 42. Installing the Cable and the Clamps 4.19. Install the Spout Hood 1. Place the hood (2) around the bearing assembly (see Figure 43). 2. Use 1/4" x 1" self-tapping screws (3) and 1/4" flat washers (4) to tighten the hood (2) to the conveyor spout. Note Make sure the screws will not interfere with belt operation.

  • Page 63: Install The Wheels

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 43. Installing Spout Hood 4.20. Install the Wheels 1. Check if the pressure of tires matches the pressure indicated on the tire sidewall. 2. Mount the wheels (1) to the axle (2) using 1/2" x 1-3/4" wheel bolts (3) (see Figure 44).

  • Page 64: Assemble The A-Frame

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 44. Attaching the Wheels to the Axle Note Wheels may have four or six bolts, depending on the model of conveyor. 4.21. Assemble the A-Frame Ensure the wheels are mounted to the axle before beginning this procedure. 1.
  • Page 65 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Do not remove the tube support(s) until the conveyor is fully assembled. Table 23. Components to Assemble the A-Frame Item Description 3/4" Flat Washer (plated USS) Upright Arm 1/4" x 2" Cotter Pin Slider 1"...

  • Page 66: Install The Tube Lift Cable

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 45. Assembling the A-Frame 4.22. Install the Tube Lift Cable 1. Wrap the cable (1) around the bottom side of the winch drum with three complete wraps around the drum when conveyor is in transport position (see Figure 46).
  • Page 67 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Crushing/impact hazard Do not stand under the conveyor while testing the winch. The conveyor may drop unexpectedly. Ensure all equipment and personnel are clear of the conveyor while testing the winch. The tube lift components may become damaged.

  • Page 68: Align The Winch

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 47. Routing Cable through Motor Mount Pipe (if equipped with Hand Winch) 4.23. Align the Winch This procedure describes the alignment of the winch. 1. Check the alignment of the winch by watching the cable wrapping on the drum as the conveyor is raised. Proper alignment is achieved when the cable indexes, filling each row on the drum evenly and not piling up against one side.

  • Page 69: Install The Motor Mount

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 25 Gas Drive Installation Procedures (continued) Item Procedures Section 4.24.3 – Install the Slider Mount on page 71 Section 4.24.4 – Install the Motor and Back Plates on page 73 Section 4.24.5 –...

  • Page 70: Install The Gearbox

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 48. Motor Mount To hopper 4.24.2 Install the Gearbox 1. Check the oil level in the gearbox. It should be 1/2 full. 2. Attach the gearbox (1) to the motor mount using 1/2" x 1-1/4" bolts (2) and 1/2" lock washers (3) (see Figure 49).

  • Page 71: Install The Slider Mount

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 49. Installing the Gearbox Figure 50. Gearbox Breather 4.24.3 Install the Slider Mount 1. Install the slider mount (4) onto the motor mount using 7/16" x 1–1/2" bolts (5), 7/16" flat washers (8), and 7/16"...
  • Page 72 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 29. Slider Mount Components Item Description 7/16" Nylon Locknut Gr8 Slider Mount 7/16" x 1–1/2" Bolt Gr8 Plated 1/2" x 2–1/2" Tap Bolt Gr8 Plated 5/16" x 3/4" Bolt 7/16" Flat Washer Figure 51.

  • Page 73: Install The Motor And Back Plates

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 52. Motor Mount Tap Bolts 4.24.4 Install the Motor and Back Plates 1. Install the gas engine or electric motor (1) on the slider mount. At the same time, secure the ground wires for the battery, and clutch (if equipped), to the motor mount bolt (location indicated by the red arrow) using a flat washer (see Figure...
  • Page 74 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 30. Oil Quantity Required Engine Approximate Oil Quantity Required Kohler 1.8 L 1.3 L Vanguard 3. Attach the engine back guard (2) to the motor mount using 7/16" x 1" bolts (3) and 7/16" locknuts (4) (see Figure 53).
  • Page 75 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 53. Installing the Engine/Motor Back Guard 7/8" 2-3/4" Figure 54. Installing the Motor Mount Side Plate P1512115 R8...

  • Page 76: Install The Rocker Arm

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4.24.5 Install the Rocker Arm 1. Insert the rocker arm pivot shaft (1) into the motor mount back plate (see Figure 55). 2. Attach the rocker arm sleeve (2) and a 1" flat washer (16) with a 3/8" x 2" bolt (3) and 3/8" locknut (4). Table 32.

  • Page 77: Electric Drive - Install The Overcenter Handle

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 56. Tap Bolt Note After installing the belt, use the tap bolt (17) to adjust the belt tension. 4.24.6 Electric Drive — Install the Overcenter Handle 1. Attach the push rod (5) to the rocker arm sleeve with a bolt (6) and 1/2" locknut (7) (see Figure 57).
  • Page 78 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 57. Installing the Push Rod 3. Attach the anchor bracket (9) and 10" x 2-1/2" u-clamp (10) to the tube with 7/16" x 1-1/2" bolts (11) and 7/16" locknuts (12) (see Figure 58).

  • Page 79: Install The Pulleys And Belts, And If Equipped, The Soft Start Electric Clutch

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 58. Installing the Overcenter Handle 4.24.7 Install the Pulleys and Belts, and if equipped, the Soft Start Electric Clutch 1. Install the idler pulley (1) onto the rocker arm pivot shaft using a 1/2" bolt (2), 1/2" flat washers (3), two bushings (12), and a 1/2"...
  • Page 80 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER b. Slide the soft start electric clutch (with factory pre-assembled double pulley) (18) onto the engine shaft and clutch stop bracket (15). Tighten the clutch using a 7/16" x 3" fine-thread bolt (19) and 7/16" lock washer (22).
  • Page 81 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 35 Pulleys, Belts, and Electric Clutch Components (continued) Item Description Pulley Double 12" with 1-1/2" Bore 3/8" x 2" Key Belt 2B65 Banded Belt B52 (quantity of 2) (For Electric Drive) Belt B54 (quantity of 2) (For Gas Drive) Bushing 3/4"...
  • Page 82 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 59. Installing the Pulleys and Belts to the S-drive and Gearbox P1512115 R8...
  • Page 83 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 60. Installing the Pulleys and Belts to the Motor Shaft and Gearbox (and Electric Clutch, if equipped) For Gas Engine 17 16 For Electric Motor Figure 61. Installing the Electric Clutch Module P1512115 R8...

  • Page 84: Install The Pulley Guards

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 62. Soft Start Electric Clutch Wiring 4.24.8 Install the Pulley Guards 1. Attach the safety decals on and under the pulley guards (1, 2) (see Figure 63 Figure 64). See decal location diagram in Safety chapter.
  • Page 85 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 36. Pulley Guard Components Item Description Pinch Guard — Small Assembled Pinch Guard — Medium Assembled 7/16" x 1" Hex Bolt Gr8 Plated 7/16" Nylon Locknut Latch 3/16" x 1/2" Rivet Steel Body Figure 63.

  • Page 86: Gas Drive - Battery Kit

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 64. Installing the Pulley Guard on the Engine and Gearbox Note Pulley guard shown is for drive with electric clutch. 4.24.9 Gas Drive — Battery Kit 1. Attach the battery mount (2) to the engine mount with 7/16" x 1" bolts (3), 7/16" flat washers (8), and 7/ 16"...

  • Page 87: Gas Drive - Fuel Pump

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 37 Battery Components (continued) Item Description Quantity Battery — 12V, min. 420 CCA 3/8" Locknut 7/16" Flat Washer Figure 65. Installing the Battery 4.24.10 Gas Drive — Fuel Pump 1. Attach the fuel pump (1) to the motor mount using the factory-supplied bolts and flange nuts (see Figure 66 Figure 67).
  • Page 88 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Note The fuel filter, as well as the fuel hose from the fuel filter to the engine, are factory pre-installed. Table 38. Fuel Pump Components Description Item Fuel Pump —Electric 1/4" MPT Fuel Line 3/4"...
  • Page 89 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 67. Fuel Pump To Fuel Filter Flow From Fuel Tank Figure 68. Fuel Filter To Engine Fuel Filter From Fuel Pump 7. After the conveyor is completely assembled, place finishing zip-ties on all fuel hoses to ensure all lines are snug in place.

  • Page 90: Install The Under-Mount Gas Drive (Option For Fx1545Fl Only)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4.25. Install the Under-Mount Gas Drive (Option for FX1545FL Only) 4.25.1 Install the Drive Mount and Platform 1. Install the crossbar mount (1) to the conveyor tube using 7/16" x 1" bolts (2) and 7/16" locknuts (3) (see Figure 69).

  • Page 91: Install The Frame Stabilizers

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 69. Crossbar Mount, Mount Arms, and Engine Platform Figure 70. Orientation of the crossbar mount on the tube 4.25.2 Install the Frame Stabilizers 1. Remove the 1/2" nylock nut (8) on the end of the s-drive (nearest the hopper) as shown in Figure 71 replace the existing s-drive bolt at this location with the supplied 1/2"...
  • Page 92 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. Install the hopper-side frame stabilizer (7) using a 3/8" x 1-1/4" bolt (1) and 3/8" locknut (3) onto the hopper-side right mount arm, and using the 1/2" x 1-3/4" bolt (4) and the 1/2" nylock nut (8) onto the s- drive.

  • Page 93: Install The Hydraulic Pump, Gearbox, And Belt Tightener

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 71. Frame Stabilizers 4.25.3 Install the Hydraulic Pump, Gearbox, and Belt Tightener 1. Assemble the hydraulic pump engagement handle (1) (see Figure 72) as follows: a. Attach the pivot handle (2) to the pivot shaft (3) using a 3/8" x 2-1/2" bolt (4), a 3/8" locknut (5), and six 3/8"...
  • Page 94 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 7. Install the belt tightener swivel mount (17) on top of the gearbox using four 1/2" x 1-1/2" hex bolts (12), 1/ 2" lock washers (15), and 1/2" flat washers (16). 8.
  • Page 95 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 72. Installing the Hydraulic Pump Figure 73. Installing Hydraulic Fittings P1512115 R8...

  • Page 96: Install The Gas Engine

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 74. Installing the Gearbox and Belt Tightener 4.25.4 Install the Gas Engine 1. Install the engine adjustment plate (1) and engine (2) onto the engine platform using four 3/8" x 2" hex bolts (3), 3/8"...

  • Page 97: Install The Pulleys, Belts, And Soft Start Electric Clutch

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 42 Engine Components (continued) Item Description 3/8" Flat Washer 3/8" Nylon Locknut Plug Insert Square Plug Elbow 4–1/2" Drain Pipe Figure 75. Installing the Engine 4.25.5 Install the Pulleys, Belts, and Soft Start Electric Clutch 1.
  • Page 98 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 5. Install the 12" pulley (5) onto the gearbox with a 3/8" x 2" square key (6) (with the pulley “nose” facing outward away from the gearbox). 6. Tighten gearbox bolts. 7.
  • Page 99 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 76. Installing the Pulleys and Belts 14. Install the clutch stop bracket (17) onto the engine with a 3/8" x 1-1/4" bolt (18) and 3/8" lock washer (19) (see Figure 77).
  • Page 100 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 44. Soft Start Clutch and Belt Components Item Description Clutch Stop Bracket 3/8" x 1-1/4" Hex Bolt Gr8 3/8" Lock Washer Plated Soft Start Electric Clutch (with 4" Double Pulley) 7/16"...

  • Page 101: Install The Battery, Engine Guards, And Fuel Pump

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 78. Soft Start Electric Clutch Wiring 4.25.6 Install the Battery, Engine Guards, and Fuel Pump 1. Install battery box (5) by drilling holes in the box that align with the pre-drilled holes on the engine platform and using 5/16"...
  • Page 102 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 7. Fasten the bottom end of the muffler support bracket (10) to the engine adjustment plate with a 1/4" x 3/4" carriage bolt (11) and 1/4" locknut (12). 8. Fill engine with oil up to the dipstick line. Note For a Kohler engine, the oil quantity required is approximately 1.8 L.
  • Page 103 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 79. Battery, Fuel Pump, and Muffler Support Bracket P1512115 R8...
  • Page 104 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 80. Engine Guards 16. Refer to the Tank Kit section to install the fuel tank. 17. Route and install the fuel hose from the fuel tank to the fuel pump (see Figure 81).
  • Page 105 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 81. Gas Hose Routing Figure 82. Fuel Filter To Engine Fuel Filter From Fuel Pump 19. After the conveyor is completely assembled, place finishing zip-ties on all fuel hoses to ensure all lines are snug in place.

  • Page 106: Install The Guards

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4.25.7 Install the Guards 1. Install the top guard back plate (5) using 1/4" x 3/4" bolts (4), 1/4" lock washers (2), and 1/4" flat washers (3) (see Figure 83). 2. Install the bottom guard back plate (6) using 1/4" x 3/4" bolts (4), 1/4" lock washers (2), and 1/4" flat washers (3).
  • Page 107 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 83. Guards P1512115 R8...

  • Page 108: Gas Drive - Control Box

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4.26. Gas Drive — Control Box 1. For models that do not have a welded mount bracket: Attach the control box to the tube with 10" x 2-1/2" u-clamp (9), 7/16" x 1-1/2" bolts (10) and 7/16" nylock nuts (11). 2.

  • Page 109: Gas Drive - Epa Tank Kit (For Usa Only)

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 84. Control Box Connections and Hardware 6 7 8 Figure 85. Plugging and Fastening Extension Wiring Harness 4.27. Gas Drive — EPA Tank Kit (for USA only) 1. Attach the plastic tank mount bracket (1) to the tube using 7/16" x 1" bolts (2) and 7/16" locknuts (3) (see Figure 86).
  • Page 110 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. Connect the 1/4" fuel line to the hose barb and fuel pump with hose clamps (8). Table 48. Gas Tank Components Description Quantity Item Plastic Tank Mount Bracket 7/16" x 1" Hex Bolt 7/16"...
  • Page 111 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 87. Gas Tank Figure 88. Fuel Line To fuel pump P1512115 R8...

  • Page 112: Gas Drive - Tank Kit (For Outside Usa)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4.28. Gas Drive — Tank Kit (for outside USA) 1. Attach the plastic tank mount bracket (1) to the tube using 7/16" x 1" bolts (2) and 7/16" locknuts (3) (see Figure 89).

  • Page 113: Hydraulic Wet Kit

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 90. Gas Tank 4.29. Hydraulic Wet Kit The hydraulic wet kit is an option for gas or electric drives. 4.29.1 Install the Hydraulic Tank Mount (for Over-Mount and Under-Mount) This procedure only applies for models with clamp-on tank mount brackets. 1.

  • Page 114: Install The Hydraulic Tank (For Over-Mount And Under-Mount)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 50. Hydraulic Tank Mount Components Item Description Plastic Tank Side Mount Bracket 10" x 2-1/2" U-clamp 7/16" x 1-1/2" Hex Bolt GR8 Plated 7/16" Nylock Nut Gr8 Figure 91. Installing Hydraulic Tank Mount Spout Hopper 4.29.2 Install the Hydraulic Tank (for Over-Mount and Under-Mount)

  • Page 115: Install The Hydraulic Pump (For Over-Mount)

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 51 Hydraulic Tank Components (continued) Item Description #8 ORB x 1/2 FPT (not shown) 10 ORB x 3/4" Hose Barb Figure 92. Installing the Hydraulic Tank Spout Hopper Note The preceding figure depicts a weld-on bracket. 4.29.3 Install the Hydraulic Pump (for Over-Mount) 1.

  • Page 116: Install The Pivot Handle (For Over-Mount)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Table 52. Hydraulic Pump and Fasteners Item Description Pump Mount — Pinch Drive Hydraulic Pump 3/8" x 1-1/2" Carriage Bolt Plated 3/8" Locknut Hose Barb — 10 MORB x 3/4" Hose Swivel —...

  • Page 117: Install The Pulleys And Belt (For Over-Mount)

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Table 53. Pivot Handle and Fasteners Item Description Pivot Handle Pivot Shaft 3/8" x 2-1/2" Hex Bolt GR8 3/8" Locknut 3/8" Flat Washer 1/4" x 2-1/4" Quick Pin Figure 94. Installing Pivot Handle (Over-Mount Gas/Electric Drive) 4.29.5 Install the Pulleys and Belt (for Over-Mount) 1.

  • Page 118: Attach The Hydraulic Hoses (For Over-Mount And Under-Mount)

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Important Once all bolts and set screws are tightened, re-check alignment. Proper alignment will prolong belt life. 5. Install the belt (3). 6. Set the belt tension by adjusting threaded pivot shaft connected to the pivot handle. Note Belts should deflect 1/2"...
  • Page 119 PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY 3. Replace tank cap. 4. Test the function of the hydraulic system. 5. Refill hydraulic fluid up to approximately 2" [51 mm] from the tank opening. 6. Replace tank cap. 7. After the conveyor is completely assembled, place finishing zip-ties on all hydraulic hoses to ensure all lines are snug in place.

  • Page 120: Install The Shaft Guard

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 97. Hydraulic Hose Routing for Under-Mount Gas Drive 4.30. Install the Shaft Guard 1. Mount the shaft guard (2) over the roller shaft and onto the flange bearing carriage bolts (see Figure 98).

  • Page 121: Install The Inspection Step

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY 4.31. Install the Inspection Step The inspection step is used on conveyors with a gas engine or electric motor. 1. Position the inspection step adjacent to the portion of the axle frame with anti-slip tape (and below the gas engine or electric motor) as shown in Figure 2.

  • Page 122: Install The Manual Container

    4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER Figure 100. Installing Inspection Step 4.32. Install the Manual Container 1. Position the manual container (1) on the axle arm. 2. Depending on your type of container, either: a. secure with two gear clamps (2) (see Figure 101), or b.

  • Page 123: Attach The Jack

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 4. ASSEMBLY Figure 101. Clamp-on Manual Container Figure 102. Screw-on Manual Container Item Description Manual Container Gear Clamps Self-Tapping Screw #14 x 5/8" 4.33. Attach the Jack 1. Insert the jack (1) into the jack stub (located on the conveyor hitch) (see Figure 103).
  • Page 124 4. ASSEMBLY PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 2. Secure the jack in place with the pin (2) provided. Figure 103. Attaching the Jack Item Description Jack P1512115 R8...

  • Page 125: Specifications

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 5. SPECIFICATIONS 5. Specifications Table 57. S-Drive Field Loader UP — OPERATION DOWN — TRANSPORT Total Overall Belt Length Electric Weight A (ft) B (ft) Angle (°) C (ft) B (ft) Angle (°) Width Model# Length...

  • Page 126: Appendix

    6. APPENDIX PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 6. Appendix 6.1. Bolt Torque Table 58 on page 126 gives the correct torque values for various hardware. Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 58 on page 126 as a guide.

  • Page 127: Batco Limited Warranty

    PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER 7. BATCO LIMITED WARRANTY 7. Batco Limited Warranty This warranty relates to Batco Conveyors (the “Product”) sold by Batco-Rem, (which is a division of Ag Growth Industries Partnership, referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
  • Page 128 Shipping: 201 Industrial Drive, Swift Current, Saskatchewan S9H 5R4, CANADA Mailing: Box 1750, Swift Current, Saskatchewan S9H 4J8, CANADA Toll-Free: (877) 667-7421 (Canada & USA) Phone: (306) 773-7779 Fax: (306) 778-2524 Email: info@batcomfg.com Web: www.batcomfg.com Batco is part of the Ag Growth International group ©Ag Growth International Inc.

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