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S-Drive Standard Conveyor Portable Grain Belt Conveyor Operator’s Manual This manual applies to the following models: 1500 Series: WCX1565, WCX1575, WCX1585, WCX1590, WCX15100 2000 Series: WCX2065, WCX2075, WCX2085, WCX2095, WCX20105, WCX20110, WCX20120 2400 Series: WCX2465, WCX2475, WCX2485, WCX2495, WCX24105, WCX24110, WCX24120 Gas, Electric, and PTO Drives Original Instructions...
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We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. This product has been designed and constructed according to general engineering standards, other local regulations may apply and must be followed by the operator. Use the sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR CONTENTS 1. Introduction ............................5 1.1. Serial Number Location......................5 1.2. Intended Use ..........................5 1.2.1 Misuse ........................6 2. Safety............................... 7 2.1. Safety Alert Symbol and Signal Words..................7 2.2. General Product Safety ......................7 2.3.
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7.19. Replace the Drive Belts ......................63 7.20. Repack the Wheel Bearings with Grease................63 7.21. Check/Adjust the Truss Cables..................... 64 7.22. Pinion Gear Adjustment ....................... 66 8. Troubleshooting............................ 67 9. Specifications ............................71 10. AGI Swift Current Limited Warranty ....................73 P1512137 R3...
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. INTRODUCTION 1. Introduction Thank you for purchasing a Westfield Portable Grain Belt Conveyor. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual. With proper care, your conveyor will provide you with many years of trouble-free operation.
1. INTRODUCTION S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Accident prevention regulations and all other generally recognized regulations on occupational health and safety must be observed at all times. Any modifications made to the conveyor may relieve the manufacturer of liability for any resulting damage or injury.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.
2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2.3. Overhead Power Lines • When operating or moving, keep conveyor away from overhead power lines and devices. • The conveyor is not insulated. • Electrocution can occur without direct contact. 2.4.
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Figure 1. Conveyor Work Area (Gas/Electric Drive) P1512137 R3...
2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 2. Conveyor Work Area (PTO Drive) 2.8. Guards Safety • Keep guards in place and do not operate unless all guards are in place. • Do not walk on, step on, or damage guards. •...
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY 2.9. Raising and Lowering the Conveyor • Before raising/lowering/moving/adjusting the conveyor, make sure the area around the conveyor is clear of obstructions and/or untrained personnel. Never allow anyone to stand on or beneath the conveyor when it is being placed.
2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2.12. Drives and Lockout Safety Inspect the power source(s) before using and know how to shut down in an emergency. Whenever you service or adjust your equipment, make sure you shut down the power source and unplug or remove the key (as applicable) to prevent inadvertent start-up and hazardous energy release.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY 2.12.2 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • A magnetic starter should be used to protect your motor. •...
2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2.12.4 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY 2.13. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.
2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2.15. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when operating or maintaining the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Coveralls •...
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY First-Aid Kit • Have a properly-stocked first-aid kit available for use should the need arise, and know how to use it. 2.17. Safety Decals • Keep safety decals clean and legible at all times. •...
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2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 3. Scissor-Lift Conveyor Safety Decal Locations * if equipped with retractable axles ** if equipped with Mover Kit P1512137 R3...
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Figure 4. S-Drive Safety Decal Locations P1513061 Figure 5. Gas Drive Safety Decal Locations P1512137 R3...
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2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 6. Electric Drive Safety Decal Locations Figure 7. Side PTO Drive Safety Decal Locations P1513048 P1512137 R3...
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Figure 8. Front PTO Drive Safety Decal Locations P1513032 P1513048 P1513048 P1512137 R3...
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2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 9. Wheel Move Kit for S-Drive Standard Conveyor (1500–Series) — Decal Locations P1512137 R3...
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1. Safety Decals Part Number Description P1513003 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices. •...
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2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513002 WARNING ENTANGLEMENT HAZARD To prevent serious injury or death: • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets. •...
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2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513009 WARNING ELECTROCUTION HAZARD To prevent serious injury or death: • Only qualified personnel should service electrical components. • Disconnect and lockout power before inspecting or servicing unit.
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513045 WARNING OPEN BELT CONVEYOR To prevent death or serious injury: • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean.
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2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513036 WARNING HIGH PRESSURE FLUID HAZARD Hydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately.
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513030 CAUTION NOT A STEP - SLIP HAZARD To prevent injury or damage to the equipment, do not use belt guard as a step.
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2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513027 NOTICE Belt Direction To prevent damage to the belt and roller: • Install roller with roller lagging pointing in the direction of belt travel. •...
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513032 NOTICE To prevent damage, tighten/snug bolts as shown when assembling or maintaining the conveyor. P1513052 NOTICE To prevent damage, wheels must be free to move when raising or lowering equipment.
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2. SAFETY S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513049 IMPORTANT Lubricate belt release and motor mount sliders with silicone or light oil. P1513055 P1512137 R3...
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. FEATURES 3. Features This section covers the main features of the conveyor. Figure 10. Typical S-Drive Standard Conveyor Components (Scissor-Lift Conveyor) Table 2. Typical S-Drive Standard Conveyor Components (Scissor-Lift Conveyor) Description Description Item Item...
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 4. TRANSPORT 4. Transport Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 4.1. Transport Safety • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.
4. TRANSPORT S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. Longer conveyors have a large turning radius. Allow ample room for turning as the discharge end may swing dramatically. Allow all oncoming traffic to pass before turning right or left. A collision with an oncoming vehicle could occur if the conveyor discharge swings into the opposing lane.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT 5. Placement Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1. Placement Safety • The conveyor is not insulated, keep away from overhead power lines. Electrocution can occur without direct contact.
5. PLACEMENT S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 11. Typical Grain Conveyor Placement for Filling Bins KEEP AWAY! OVERHEAD WIRES wheel chocks Under Hopper Bottom Bins 1. Center the conveyor between the hopper bin’s vertical legs. 2. Collapse the cloth hopper until the conveyor is fully positioned under the bin. 3.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT Figure 12. Typical Extendable Axle 5.4. Positioning the Conveyor with a Wheel Move Kit When equipped with a Wheel Move Kit: Before Operating the Wheel Move Kit: • Ensure the area around the conveyor is reasonably level and there is adequate clearance for making wide turns.
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5. PLACEMENT S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR • Fully lower the conveyor. • Raise the intake end slightly off the ground to position the conveyor. • Raise the conveyor discharge end only for final positioning such as when next to a storage bin or grain truck.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT Do not transport with the over-center handles engaged or damage to the wheel move kit motors will occur. Figure 15. Chain Position 3. Disengage the pump to take the strain off the conveyor drive components. Ensure that the over-center bolts are tight enough to prevent the handle from engaging.
5. PLACEMENT S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. Raise the conveyor to the desired height. 8. Close the hydraulic ball valve when the conveyor is fully raised. Failure to close the ball valve will cause the frame to lower, damaging the conveyor. Lowering: 1.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT 5.7. Conveyor Operating Angles The conveyor lift can set the tube angle up to 30° when operating. Because the belt does not have roll back barriers, the material will roll back if the angle is too steep. Do not position the conveyor at an angle steeper than the grain will roll back (angle of repose) of the material to be moved.
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5. PLACEMENT S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 4. Maximum Conveying Angles for Grains Grain Maximum Conveyor Operating Angle (degrees) Flax Lentils Mustard Oats Peas Rice Soybeans Sunflower Triticale Wheat Alfalfa Pellets Barley Canary Seed Chickpeas Corn Shelled Corn (dry) Shelled Corn (wet) 30-45...
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 6. OPERATION 6. Operation Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 6.1. Operation Safety • Keep away from rotating and moving parts, including the conveyor belt, drive components, shafts, and bearings.
6. OPERATION S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Important After the initial start-up and inspection, the conveyor should be shut down and visually inspected (see Maintenance Section) after approximately ten hours of operation. 6.3. Operation - Electric Motor Models When equipped with an Electric Motor: 1.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 6. OPERATION 3. Align the tractor axis with the conveyor input shaft to minimize the angles of the universal joints on the PTO driveline. Important Check that the PTO does not exceed the maximum operating angle, refer to Section 9.
6. OPERATION S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR If the belt speed is too low, conveyor may leak around transition area. 6.8. Emergency Shutdown In an emergency situation: 1. Stop or shut down the power source immediately and lock out all power. 2.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 6. OPERATION Failure to lock out power can cause severe injury. 1. Remove any product remaining in the hopper and spout with a vacuum or sweep out. 2. Remove debris from shafts, sheaves, and drive belts (as equipped). 3.
6. OPERATION S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. Shutdown and lockout power to the conveyor and vacuum or sweep out any remaining fertilizer from the hopper. 4. Remove the s-drive bottom cover and remove any buildup from this area and clean cover. Replace the cover when complete.
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 6. OPERATION 1. Remove all residual material from the hopper and the tube. 2. Stop the machine with the belt lacing inside the tube. This helps prevent the lacing from rusting. 3. Wash the entire conveyor thoroughly using a water hose or pressure washer to remove all dirt, mud, debris, or residue.
7. MAINTENANCE S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. Maintenance Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 7.1. Maintenance Safety • Keep components in good condition. Follow the maintenance procedures.
7. MAINTENANCE S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 9. Check all operating, lifting, and transport components. Replace damaged or worn parts before using the conveyor. 10. PTO Models: Check the PTO shield & replace if damaged. 11. If equipped with truss cables: Inspect the truss cables for proper tension and possible damage such as fraying, kinking, or unwinding.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE 2. Note the level and the condition of the oil. Maintain oil level at half full (center of cross shaft) with 90W or equivalent gear oil, adding as necessary or drain and refill if condition is poor. 3.
7. MAINTENANCE S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7.10. Check the Roller Lagging Inspect roller lagging to see if it is showing signs of wear. Operating the conveyor with a damaged roller will result in a damaged conveyor belt. 7.11.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE Figure 22. S-Drive 7.11.1 S-Drive Pinch Roller The s-drive pinch roller should always be set with its flange nuts wiggle loose, allowing the spring to push against and pinch the conveyor belt. This should not normally require adjustment. 1.
7. MAINTENANCE S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7.12. Align the Conveyor Belt Failure to lock out power can cause severe injury. Basic Conveyor Belt Alignment: The conveyor belt will run straight when all of the rollers are straight. Loosen or tighten the adjustment bolt(s) to align the conveyor belt.
7. MAINTENANCE S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 28. Belt Return Wear Blocks 2. Replace the guards if removed. 7.13. Inspect Belt Lacing Inspect the condition of the belt lacing, if any clips are worn through, replace all lacing. 7.14.
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE 2. Move the tension roller to its loosest position. 3. Pull all the slack to the lacing area. 4. Remove the lacing retainer clip and pin. 5. Attach one end of the replacement belt to the belt end being removed, closest to the hopper. 6.
7. MAINTENANCE S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 30. Lacing the Conveyor Belt 7.16. Clean and Wash the Equipment 1. Clean out excess grain from all areas of the conveyor. 2. Make sure water can drain from the conveyor tube and intake, then wash the tube with a water hose or pressure washer until all dirt, mud, debris, or residue is gone.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE 4. Reattach and secure guard. Start system to ensure proper operation. 7.18. Align the Drive Belts When equipped: 1. Lay a straight edge across the pulley faces to check the alignment. 2.
7. MAINTENANCE S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 32. Diagonal Pattern for 4-bolt and 6-bolt Tires 7.21. Check/Adjust the Truss Cables When equipped with Truss Cables: Check the Truss Cables: Check tube for straightness, no slack in the cables, and a just noticeable upward deflection of the discharge end. During operation, it is normal that for the tube to deflect downward.
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE • There is no slack in the cables. • The discharge end is deflected sightly upwards. • The tube is straight side-to-side. Table 5. Truss Cable Adjustment Item Description Cable Clamp Truss Cable Cable Return Bracket Cable Eyebolt...
7. MAINTENANCE S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7.22. Pinion Gear Adjustment When Equipped: The pinion gear should mesh with the ring gear to provide maximum tooth contact. If the pinion gear does not mesh entirely with the ring gear: 1.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 8. TROUBLESHOOTING 8. Troubleshooting Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below. In the following section, we have listed some causes and solutions to some of the problems you may encounter.
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8. TROUBLESHOOTING S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR If belt is fully tensioned, you may need to shorten belt and re-lace, see Belt Relacing in Maintenance. Grain leaking from Belt not aligned (centered). Align belt, see Belt Alignment in conveyor hopper.
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S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 8. TROUBLESHOOTING Cause Problem Solution Valve is leaking. Loose/cracked fittings. Tighten/replace fittings. Worn hose. Replace hose. Valve spools are worn. Replace valve. Machine operates Oil is hot. Check oil level and add if required. slowly.
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8. TROUBLESHOOTING S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Conveyor doesn’t Cushion block needs adjusting. Adjust needle valve by turning clockwise drive. 1/8 of a turn - try and repeat if necessary, refer to Ram and Travel Speed. Pinion gear slipping or Pinion gear not adjusted Adjust the pinion gear.
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 9. SPECIFICATIONS 9. Specifications Down - Up-Operation Transport Belt Weight Width HP HYD. HP PT0 HP ELEC HP GAS Model Length (lbs) (ft) (Cu.in.) (ft) (ft) (ft) (ft) 1555 115'3" 2354 26.3 22.2 14.9 23.6...
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9. SPECIFICATIONS S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Down - Up-Operation Transport HP HYD. Belt Weight Width Model HP PT0 HP ELEC HP GAS (Cu.in.) Length (lbs) (ft) (ft) (ft) (ft) (ft) 24110 231'2" 9495 53.9 17.1 **13.92 100 HP 50 HP 24120...
S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 10. AGI SWIFT CURRENT LIMITED WARRANTY 10. AGI Swift Current Limited Warranty This warranty relates to Belt Conveyors (the “Product”) sold by Batco-Rem, (a division of Ag Growth International Inc., referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
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