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Top-Drive Standard Conveyor Portable Grain Belt Conveyor Assembly Manual This manual applies to: Brands: AGI Batco, AGI Westfield, AGI Hutchinson Models: 1222, 1227, 1232 Hydraulic/Electric Drive 1232 Hydraulic Drive with Downspout Read this manual before using product. Failure to Part Number: P1512174 R2...
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New in this Manual The following changes have been made in this revision of the manual: Description Section Added 1222 Model various sections Added Guided Rollers Section 3.19 – Install the Guided Rollers on page 40 Added Electric Drive Section 3.27 – Drive Assemblies on page 51...
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR CONTENTS 1. Safety............................... 5 1.1 Safety Alert Symbol and Signal Words..................5 1.2 General Safety Information....................... 5 1.3 Moving Conveyor Belt Safety....................5 1.4 Rotating Parts Safety......................... 6 1.5 Drives and Lockout Safety......................6 1.5.1 Electric Motor Safety....................
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.29 Install the Manual Container ....................63 3.30 Attach the Jack (1232 Hydraulic with Downspout Only)............64 4. Specifications ............................65 5. Appendix ............................... 66 5.1 Bolt Torque..........................66 5.2 Fittings Torque Values......................67 P1512174 R2...
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1. Safety 1.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.
1. SAFETY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1.4. Rotating Parts Safety • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets. • Do not operate with any guard removed or modified. Keep guards in good working order. •...
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.5.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.
1. SAFETY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1.6. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.8. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when assembling the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Work Gloves •...
1. SAFETY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1.10. Safety Decals • Keep safety decals clean and legible at all times. • Replace safety decals that are missing or have become illegible. See decal location figures that follow. •...
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Figure 2. Hydraulic Top Drive Safety Decal Locations Figure 3. Electric Top Drive Safety Decal Locations P1513008 P1513009 P1512174 R2...
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1. SAFETY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1. Safety Decals Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513003 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices. •...
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1. SAFETY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513037 WARNING TRANSPORT HAZARD To prevent serious injury or death: • Securely attach equipment to vehicle with correct pin and safety chains. •...
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513042 WARNING UPENDING HAZARD To prevent death or serious injury: • Anchor intake end and/or support discharge end to prevent upending. • Intake end must always have downward weight. Do not release until attached to tow bar or resting on ground.
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1. SAFETY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513052 NOTICE To prevent damage, wheels must be free to move when raising or lowering equipment. When equipment is positioned, chock all wheels. P1513008 WARNING MISSING GUARD HAZARD...
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. FEATURES 2. Features Read this section to familiarize yourself with the basic component names and functions of the conveyor. Figure 4. Typical Top Drive Standard Conveyor Component Table 2. Typical Top-Drive Standard Conveyor Components ITEM DESCRIPTION ITEM...
3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 3.1. Assembly Safety • Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the proper tools, rated lifting equipment, and lifting points for the job.
3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.6. Component Locations Layout Drawing Be sure to select the proper layout drawing. The dimensions change for each machine depending on the drive option selected. Incorrect placement of the components affects machine balance and can cause a heavy or light intake.
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 5. Typical Tube Connection Figure 6. Conveyor Tube Layout for 1200 Series Top Drive Models Lower Tube (Hopper Side) Middle Tube Upper Tube (Spout Side) P1512174 R2...
– Brand Decal (both sides of the tube): place mid to low tube, where it is visible and not covered by frame arms/trussing/brackets. – Model Decal (both sides of the tube): place mid tube, between the “AGI” and the brand. Ensure it is not covered by frame arms/trussing/brackets.
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 1. Prepare surface by cleaning thoroughly with soap and water. Surface must be clean and free of dirt, grime, rust and oil. To clean oily surface, wipe with clean cloth and solvent cleaner or isopropyl alcohol. 2.
3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.9. Serial Number Decal Placement Place the serial number decal on the conveyor as shown below. AGll!Jf Serial No.: BA038171900595 Model: Sample Text Part No.: Sample Text register your product, Text keyword "Register"...
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Note This set screw will be used to adjust the hopper roller after installing the belt. Figure 12. Installing Hopper Roller Bearing Installation on the Left Side of Hopper Left Side View of the Hopper Bearing Installation on the Right Side of Hopper Table 4.
3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.11. Install Belt Tightener and Belt Guide Figure 13. Install Belt Tightener Plate and Belt Guide Flashing Table 5. Description Item Spout Section 1/2" Belt Guide Flashing 1/4" Spout Tightener Plate 5/16"...
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.12. Install the Spout Roller 1. Prior to installing the spout roller, please check Figure 13 Section 3.11 – Install Belt Tightener and Belt Guide on page 26 for belt tightener and belt guide installation. 2.
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.13. Attach the Hitch Refer to Figure 15 1. Attach the hitch (2) to the hopper weldment using 1/2" x 1–1/2" bolts (6) and 1/2" nuts (7). 2. Insert the tongue (3) into the hitch (2). 3.
3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.14. Install the Hand Winch Depending on your conveyor model, it may be equipped with either a hand winch or a hydraulic winch. 1. Attach the winch (4) to the winch mount bracket (1) with 3/8" x 1" bolts (2), 3/8" flat washers (3), and 3/8" locknuts (5) (see Figure 16).
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.15. Install the Frame Slider 1. Slide the slider (1) onto the track (see Figure 17). 2. Install the cable attach (5) on the track with 7/16" x 1-1/2" bolts (2), 7/16" locknuts (3), and flat washers (4). Table 9.
3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.16. Assemble the Weather Guard 1. Install the types of weather guard sections in Table 10 which are indicated by the identifier letters as shown on your particular conveyor model schematic that follows. 2.
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Table 10 Identifiers for Types of Weather Guard Sections (continued) Type of Weather Guard Section Identifier Guard -Above S-Drive Upper Transition 2' (0.61 m) Standard 6' (1.83 m) Standard 5.5' (1.68 m) Flared 7' (2.13 m) Flat Table 11.
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3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 18. Installing a Weather Guard Section Figure 19. Weather Guard Section Locations 1232 / 1232 Hydraulic with Downspout Uni-Mount Plate Cast Assembly 1227 1222 P1512174 R2...
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.17. Install the Belt This section describes how to install the conveyor belt in the tube. Refer to the packing slip for the length of the conveyor belt used in the installation. Thread a Fish Tape through the Conveyor Tube 1.
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3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Thread the Conveyor Belt 1. From the spout end, pull the fish tape until the belt emerges from the spout. Figure 22. Conveyor Belt Pulled Through the Spout 2. Wrap the belt around the spout roller and pull it back under the conveyor tube to the hopper until approximately 6' (1.8 m) of excess belt remains on the stand behind the hopper.
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 24. Using a Strap Puller Item Description Strap Puller Vise Grip Belt Lacing Lacing Pin 4. On both corners of the trailing edge of the belt, trim 1/8” off the tip of the corner to prevent fraying. Figure 25.
3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Tighten the Conveyor Belt Use the hopper roller bolts to set the belt tension. 1. Tighten the hopper roller bolts until the conveyor belt deflects 1–2” when pushed down with a 5 lb force. 2.
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Belt Guide Block 5/16" Lock Washer Belt Guide Plate 7/16" x 1" Carriage Bolt 5/16" Flat Washer 7/16" Nylon Locknut Figure 27. Mount Bar Schematic Diagram 1232 / 1232 Hydraulic with Downspout Indicates Positions Mount Bar 1227 1222 P1512174 R2...
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.20. Install the Collapsible Hopper Cloth Refer to the Table 13 below for a list of items used for installing the hopper cloth. Table 13. Components for Installing the Hopper Cloth onto the Conveyor Description Item 1/2"...
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3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 29. Lock the Hopper Spring Install the Front Flashing Refer to Figure 1. Set the front flashing (9) on the hopper before installing the hopper cloth as showing in Figure 2.
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Install the Hopper Cloth 1. Slide the tubes (1, 2) into the hopper cloth (4). 2. Connect the front corners with the slip-on rail fittings (3). Orient the fittings so that the Allen screws are facing down.
3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. Pull down the tube with the hopper cloth and attach the hopper cloth to the conveyor (see Figure 34): • First, attach the front of the hopper cloth to the front flashing. Afterward, attach the sides. •...
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.23. Install the Wheels 1. Check if the pressure of tires matches the pressure indicated on the tire sidewall. 2. Mount the wheels (1) to the axle (2) with wheel bolts (3) provided (see Figure 39).
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3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 4. Fasten upright arms (2) to the slider (4) using 3/4" flat washers (1) and 1/4" x 2" cotter pins (3). 5. Lift the spout end of the tube until the loose ends of the upright arms align with their brackets on the axle. 6.
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 40. Assembling the A-Frame 3.25. Install the Tube Lift Cable 1. Wrap the cable (1) around the bottom side of the winch drum with three complete wraps around the drum when conveyor is in transport position (see Figure 41).
Install the Pulleys and Belts Install the Guard Note The following components are specific to the electric motor you have purchased and are not supplied by AGI: • Electric motor • 4" Drive pulley sheave • Key • Drive pulley •...
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3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Install the Motor Mount Plates Assembly Notes: • Secure the four shaft collars using their set screws. • The tap bolt (8) is used to tension the drive belt. 3/8" X 1" Hex Flange Bolt (GR 5) Shaft Collar Set Screw Bushing Retainer 1"...
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Install the Motor Assembly Notes: • Do not tighten the motor bolts until after the pulleys and belts are adjusted. Electric Motor 3/8" Flat Washer 3/8" Lock Nut 3/8" X 2" Hex Bolt (GR 8) P1512174 R2...
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3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Install the Guard Mounts Guard Mount (motor side) Guard Mount (spout side) 3/8" X 1" Hex Flange Bolt (GR5) P1512174 R2...
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Install the Pulleys and Belts Assembly Notes: • Align the pulleys using a straight edge before installing the belt. Tighten the set screws and motor bolts after the pulleys are aligned. •...
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3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Install the Guard Assembly Notes: • Verify safety decals are placed correctly (see Section 1.10.2 – Safety Decal Locations on page 10). • Install the shaft guard on the other side of the drive roller (see Section 3.28 –...
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.27.2 Install the Hydraulic Drive Assembly Overview Step Task Install the Motor Mount and Sprocket/Chain Assembly Install the Motor Install the Hydraulic Fittings and Coupler Guard P1512174 R2...
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3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Install the Motor Mount and Sprocket/Chain Assembly Assembly Notes: • Assemble then slide the sprockets and chain coupling onto the shaft of the drive roller. • Orient sprocket and chain assembly to ensure the 1-1/4" sprocket slides onto the shaft first. 1/2"...
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Install the Motor Assembly Notes: • Slide the drive shaft of the hydraulic motor into the sprocket. • Install the 3/8" x 2" spring pin into the drive shaft of the hydraulic motor through the sprocket. •...
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3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Install the Hydraulic Fittings and Coupler Guard Assembly Notes: • Attach and secure the hoses to the fittings after they are assembled. • Install the shaft guard according to Section 3.28 – Install the Shaft Guard on page Hydraulic Motor Guard Swivel-1/2"...
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Assembly Notes: • If equipped and required, attach a nylon rope to the valve handle to control the valve. • Make sure the clamps are tight enough to hold the valve handle and the rope in place. Hydraulic Valve Nylon Rope Valve Handle...
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3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Pressure Return Assembly Note: • Make sure to install the pressure and return hose to the proper connection. Hydraulic Valve 8MORB X 1/2"FPT Swivel 8MORB X 1/2" FPT/90D Swivel 1/2 (26')-1/2"MPT-1/2"MPT Hose 1/2 (9'6")-1/2"MPT-1/2"MPT Hose P1512174 R2...
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.28. Install the Shaft Guard 1. Mount the shaft guard (2) over the roller shaft and onto the flange bearing carriage bolts (see Figure 42). 2. Secure the shaft guard in place using two locknuts (3) and two flat washers (4). Note When mounting onto a 15/16"...
3. ASSEMBLY TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3.30. Attach the Jack (1232 Hydraulic with Downspout Only) 1. Insert the jack (1) into the jack stub (located on the conveyor hitch) (see Figure 44). 2. Secure the jack in place with the pin (2) provided. Figure 44.
5. APPENDIX TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. Appendix 5.1. Bolt Torque Table 19 gives the correct torque values for various hardware. Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 19 as a guide.
TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. APPENDIX 5.2. Fittings Torque Values These specifications are for carbon steel. With Zinc plating always lubricate threads and seals. For stainless steel, use the high value of the torque range of steel. For brass, use 70% of the torque value of steel. For mixed metals, use the torque of the lower of the two metals.
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5. APPENDIX TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 22 Stud End O-Ring Boss (ORB) SAE (U/UF) – Carbon Steel (continued) Max N-m Tube Size Thread UNF-2A Max ft-lbs 22-24 29-33 9/16" - 18 40-43 49-53 3/4" - 16 43-48 59-64 7/8"...
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TOP-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. APPENDIX P1512174 R2...
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AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa, India and Italy and distributes its products globally.
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