Tennant SM15040 Operator And Parts Manual
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Tennant SM15040 Operator And Parts Manual

Tennant SM15040 Operator And Parts Manual

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2500XPD
Burnisher
Operator and Parts Manual
Model No.:
SM15040
602246
Rev. 03 (08-05)
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  • Page 1 2500XPD Burnisher Operator and Parts Manual Model No.: SM15040 602246 Rev. 03 (08-05) Home Find... Go To..
  • Page 2 Minneapolis, MN 55440 Phone: (800) 553--8033 or (763) 513--2850 www.tennantco.com Specifications and parts are subject to change without notice. Copyright E1993, 1997, 2001, 2003, 2005 Tennant Company. All rights reserved. Printed in U.S.A. 2500XPD (08- -05) Home Find... Go To..

  • Page 3: Table Of Contents

    OPERATION TABLE OF CONTENTS SAFETY PRECAUTIONS ....TRANSPORTING MACHINE ....SAFETY LABELS .

  • Page 4: Safety Precautions

    OPERATION The following information signals potentially dangerous conditions to the operator or SAFETY PRECAUTIONS equipment: FOR SAFETY: This machine is intended for commercial use. 1. Do not operate machine: It is designed exclusively to burnish hard floors in an indoor environment and is not constructed for With flammable liquids or near flammable vapors as an explosion or flash fire may any other use.

  • Page 5: Safety Labels

    OPERATION 6. When transporting machine: Use a recommended ramp when loading/unloading on/off truck or trailer. Turn machine off. Use tie- -down straps to secure machine to Do not lift machine when batteries are truck or trailer. installed. Set parking brake, if equipped. Get assistance when lifting machine.

  • Page 6: Machine Components

    OPERATION MACHINE COMPONENTS 1. Control Console 10. Circuit Breakers 2. Dust Control Hose 11. Pad Pressure Meter 3. Dust Bag Access Door 12. Key ON Light 4. Dust Control Skirt 13. Travel Speed Selection Switch 5. Battery Cover 14. Key Switch 6.

  • Page 7: Machine Setup

    OPERATION 2. Tap the right front side of the pad shroud with your toe. The head will rise to the pad mounting MACHINE SETUP position (Figure 2). Carefully check carton for signs of damage. Report damages at once to the carrier. Unpack the machine and check machine for completeness according to the packing list.

  • Page 8: Machine Operation

    OPERATION MACHINE OPERATION FOR SAFETY: Do not operate machine unless operator manual is read and understood. WARNING: Fire Or Explosion Hazard: Never Use Flammable Liquids Or Operate Machine in Or Near Flammable Liquids, Vapors Or Combustible Dusts. PRE- -OPERATION FIG. 5 1.

  • Page 9: Burnishing With The Drive Model

    OPERATION trip. Allow it to cool for a few moments and reset the breaker by pushing on the black button (Figure 8). BURNISHING WITH THE DRIVE MODEL 1. Turn the key switch to the ”ON” position (Figure 4). The key ON light on the panel will light green.

  • Page 10: Battery Level Meter

    OPERATION 3. If the needle is not in the center of the green bar, 10. If the needle drops into the left red bar, this raise the pad head into the full up position and indicates the battery charge is low and recharging locate the pad pressure knob under the rear frame is required.

  • Page 11: Carbon Brush Indicator Lamp

    OPERATION 4. Use this meter to determine when your machine FOR SAFETY: When servicing machine, wear should to be maintained. protective gloves and eye protection when handling batteries or battery cables. Avoid contact with battery acid. CARBON BRUSH INDICATOR LAMP 1.

  • Page 12: Machine Maintenance

    OPERATION NOTE: For machines with 305 amp batteries, to gain 7. Charger will automatically begin charging and access to the 2 top rear battery cells, remove the automatically shut off when fully charged. 2 acorn nuts holding the console to the frame 8.

  • Page 13: Daily Maintenance

    OPERATION 4. Charge the batteries. See CHARGING BATTERIES. DAILY MAINTENANCE (After Every Use) NOTE: Recharge batteries ONLY after a total of 30 minutes of use or more. This will prolong battery life. 1. Remove burnishing pad. Clean and replace or install a new pad (Figure 20).

  • Page 14: Monthly Maintenance

    OPERATION 1. Always follow proper charging instructions (see CHARGING BATTERIES). MONTHLY MAINTENANCE (Every 80 Hours of Use) 2. Each week after charging, check fluid level (A) in each battery cell of all batteries. The level should 1. Check battery cables for tightness or corrosion. be 1cm from bottom of sight tubes (B).

  • Page 15: Transporting Machine

    OPERATION TRANSPORTING MACHINE RECOMMENDED STOCK ITEMS When transporting machine by use of trailer or truck, Refer to the Parts List section in this manual for be certain to follow tie--down procedures below: recommended stock items. Stock Items are clearly identified with a bullet preceding the parts description. 1.

  • Page 16: Troubleshooting

    OPERATION TROUBLESHOOTING PROBLEM CAUSE SOLUTION Machine does not operate. Key switch is OFF. Turn key switch ON. Battery connector is not plugged into Plug connector into machine. machine connector. Batteries discharged. Charge batteries. Ignition fuse blown. Replace fuse. Loose or corroded battery cables. Clean and lubricate.

  • Page 17: Specifications

    OPERATION SPECIFICATIONS ITEM MEASURE Length 1350 mm (53 in) Width 550 mm (22 in) Height 1020 mm (40 in) Weight: Push Model 104 kg (230 lb) (excluding batteries) Weight: Drive Model 118 kg (260 LB) (excluding batteries) Drive Motor: Drive Model 36V, .11 kW (.15 hp) Speed: Push Model Push...

  • Page 18: Electrical Diagrams

    ELECTRICAL DIAGRAMS Push Model WIRE DIAGRAM Push Model LADDER DIAGRAM LEGEND S1 = Switch, Key Switch, Head down S3 = Switch, console CB--2 = Circuit Breaker 15A Relay, Brake Relay, Main pad d1 = Contact, brake relay Contact, pad relay M1 = Motor, pad Light, pilot...
  • Page 19 ELECTRICAL DIAGRAMS Drive Model WIRE DIAGRAM Drive Model LADDER DIAGRAM 2500XPD (08- -05) Home Find... Go To..

  • Page 20: Parts List

    PARTS LIST FRAME GROUP 2500XPD (08- -05) Home Find... Go To..
  • Page 21 PARTS LIST FRAME GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 222505 SCREW, HEX M8 X 1.25 X 45 32490 WASHER, FLAT, 0.25 (DRIVE MODEL) 08709 NUT, HEX LOCK, M8 X 1.25 140546 NUT, 5/16- -18 NYLK (PUSH MODEL) 200001486 SCREW, M8 X 1.25 X 16 SKHDCP 140546...

  • Page 22: Wheel Group

    PARTS LIST WHEEL GROUP Push Model 19, 20 Drive Model 2500XPD (08- -05) Home Find... Go To..
  • Page 23 PARTS LIST WHEEL GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 069767082 DWHEEL (PUSH MODEL) 069767007 SPROCKET ∇ 069767082 DWHEEL (DRIVE MODEL) 069767005 DSPACER, WHEEL 602171000 DWASHER, THRUST 41169 NUT, HEX, LOCK, .25- -20, NL 069767004 DSPANNER, BUSHING 140016 WASHER, 1/4 LOCK (PUSH MODEL) ∇...

  • Page 24: Cover Group

    PARTS LIST COVER GROUP 2500XPD (08- -05) Home Find... Go To..
  • Page 25 DESCRIPTION QTY. PART # DESCRIPTION QTY. 600707 HOOD, FRONT, GRAY 069767179 DOOR, VAC. COMPART. 120211 LABEL, LOGO TENNANT OVAL 32491 WASHER, FLAT, 0.31 102L WHT 140546 NUT, 5/16- -18 NYLK 604957 DECAL, BATTERY DIAGRAM 069767096 STIFFENER, R. SHROUD (PUSH MODEL)

  • Page 26: Component Panel Group

    PARTS LIST COMPONENT PANEL GROUP Dynamic Brake 6 Speed Resistor Pad Motor 8 Reverse 8 Forward 2500XPD (08- -05) Home Find... Go To..
  • Page 27 PARTS LIST COMPONENT PANEL GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. DRELAY, 36VDC, 100A 069767164 SCREW, 1/4- -20 X 1/2 CARRIAGE 069760440AM (PUSH MODEL) 621297000 KIT, HOURMETER, (OPTION) 069767164 SCREW, 1/4- -20 X 1/2 CARRIAGE 612513 PANEL, ELECTRICAL (DRIVE MODEL) 612766AM DSOLENOID, 36- -VDC CONT.

  • Page 28: Instrument Panel Group (Push Model)

    PARTS LIST INSTRUMENT PANEL GROUP (PUSH MODEL) 2500XPD (08- -05) Home Find... Go To..
  • Page 29 PARTS LIST INSTRUMENT PANEL GROUP (PUSH MODEL) PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 602235AM DGUAGE, AMMETER, SQ, 36VDC 200823 DGRIP, HANDLE BAR 100A ∇ 17 607475 DSWITCH, KEY LOCK 611148000 DLIGHT, PILOT, AMBER 607821 DKEY, REPLACEMENT 626114 DLIGHT, PILOT, GREEN 069764062 BAR, HANDLE 130164...

  • Page 30: Instrument Panel & Speed Control

    PARTS LIST INSTRUMENT PANEL & SPEED CONTROL GROUP (DRIVE MODEL) 35,36 2500XPD (11- -01) Home Find... Go To..
  • Page 31 PARTS LIST INSTRUMENT PANEL & SPEED CONTROL GROUP (DRIVE MODEL) PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 069767070 BALL JOINT 069762005 WASHER, #10 FLAT 621059000 STRIP ARM 575380 NUT, #10- -32 HEX 069767058 ROD, SPEED CTRL. 200823 DGRIP, HANDLE 621440000 SPACER, NYLON 069764062...

  • Page 32: Pad Shroud Linkage Group

    PARTS LIST PAD SHROUD LINKAGE GROUP FRAME 5 18 5 18 2500XPD (08- -05) Home Find... Go To..
  • Page 33 PARTS LIST PAD SHROUD LINKAGE GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 578421 PIN, COTTER 140015 WASHER, 5/16 LOCK 602009000 PIN, HEADLESS 602055000 GROMMET 602027000 SCREW, 3/8- -16 X 10 EYEBOLT 602056000 SPACER 621178000 BRACKET, SPRING SUPP. 069767137 BRACKET 20536- -2 WASHER, FLAT, 0.47B 1.19D .03,...

  • Page 34: Pad Driver Group

    PARTS LIST PAD DRIVER GROUP 2500XPD (08- -05) Home Find... Go To..
  • Page 35 PARTS LIST PAD DRIVER GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 621445 DMOTOR, 36 VDC, 3 HP ∇ 20 621340000 ASM., DRIVER, FLEXIBLE DISC ∇ 621478 DBRUSH, CARBON (SET OF 4) 1016426 RING, WATER, CONTAINMENT 08716 SCREW, HEX, M6 X 1.0 X 20 572061000 SEAL, ORG, HUB DRIVE BLOCK 578728...

  • Page 36: Pad Motor Breakdown

    PARTS LIST PAD MOTOR BREAKDOWN PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 621445 DMOTOR, 36 VDC, 3 HP 190313 ASM., ARMATURE ∇ 621478 DBRUSH, CARBON (SET OF 4) 602010000 KEY, SHAFT 621300000 ASM., BRUSH BOARD 140124 BEARING 602087000 WASHER, HELICAL 602131000 SPRING, BRUSH (SET OF 4) 602088000...

  • Page 37: Drive Motor Breakdown

    PARTS LIST DRIVE MOTOR BREAKDOWN PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 069767010 DMOTOR, .15HP DRIVE 602091000 ASM., BRUSH BOARD ∇ 602086000 BRACKET, B.E. 602092000 BRACKET, COMMUTATOR 602087000 WASHER, HELICAL 602093000 ASM., LEAD (NEGATIVE) 602088000 BEARING 630456 CONNECTOR, HOUSING 069764176 KEY, WOODRUFF 602095000...

  • Page 38: Battery Group

    PARTS LIST BATTERY GROUP FRONT MACHINE 9, 10 11, 12 18 19 9, 10 2500XPD (08- -05) Home Find... Go To..
  • Page 39 PARTS LIST BATTERY GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 069767101 WIRE HARNESS, BATTERY 222280 DBATTERY, 6V. 235 AMP (PUSH MODEL) 469767951 KIT, BATTERY CABLES ∇ 606991 DBATTERY, 6V. 305 AMP 611117000 CABLE, BATTERY, 457MM (DRIVE MODEL) 611222 DBOOT, RED 602240 DBATTERY, 6V, 350 AMP...

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