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AMF-BRUNS BSL 350 Operating Instructions Manual

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Operating Instructions
SWIVEL LIFT BSL 350
www.amf-bruns.de

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Summary of Contents for AMF-BRUNS BSL 350

  • Page 1 Operating Instructions SWIVEL LIFT BSL 350 www.amf-bruns.de...
  • Page 3 Swivel Lift can be used to the full and un- necessary faults can be prevented. These Operating Instructions only apply to the Swivel Lift BSL 350, as specified on the cover page and in the footnotes.
  • Page 4 ...gives a reference to important information in other sections and documents. Some text passages serve a special purpose. These are identified as follows: Lists.  Instructional text, e.g. a sequence of activities. Page 4 of 72 Swivel Lift BSL 350...
  • Page 5 Foreword Meaning of directions: If directions are given in the text (in front of, front, behind, rear, right, left), these directions relate to the normal direction of travel of the vehicle. Swivel Lift BSL 350 Page 5 of 72...

  • Page 6: Table Of Contents

    Emergency Mode ............36 6.1 Raising in the Emergency Mode ........36 6.2 Lowering in the Emergency Mode ........37 Maintenance and Repair ..........39 7.1 Safety Regulations for Maintenance and Repair ....39 Page 6 of 72 Swivel Lift BSL 350...
  • Page 7 11.3 Inspection Results .............. 50 12 Spare Parts ..............62 13 Electrical Circuit Diagram ..........68 14 Hydraulic Circuit Diagram ..........69 15 Customer Service ............70 16 Declaration of Conformity ..........71 Swivel Lift BSL 350 Page 7 of 72...

  • Page 8: Safety

    The Swivel Lift is operated by an accompanying person who does not ride on the Swivel Lift’s platform. Proper use also includes strictly adhering to the information given in these Operating Instructions. Page 8 of 72 Swivel Lift BSL 350...

  • Page 9: Improper Use

    ON and OFF and are in a position to adapt themselves to the particular behaviour and needs of disabled persons. Swivel Lift BSL 350 Page 9 of 72...

  • Page 10: Product Monitoring

    The costs of such work will not be accepted by AMF-Bruns without prior agreement. In case of a claim, AMF-Bruns GmbH & Co. KG will require the serial number, the year built as well as a description of the damage and if possible, photographs of the damage.

  • Page 11: Safety Devices

    Swivel Lift under all operating conditions by giving train- ing and familiarisation courses. In order to be able to transport wheelchair-bound persons, the ve- hicle must be fitted with the necessary special equipment in Swivel Lift BSL 350 Page 11 of 72...
  • Page 12 Use only original spare parts or spare parts which have been ap- proved of by the manufacturer. If other parts are used, the manu- facturer will not accept liability for the consequences. Page 12 of 72 Swivel Lift BSL 350...

  • Page 13: Description

    Layout and Function The Swivel Lift comprises the following main components (see Figure The swivelling unit, the lifting unit and the platform. Lifting unit Swivelling Unit Platform Figure 1: Swivel Lift Overview Swivel Lift BSL 350 Page 13 of 72...

  • Page 14: Swivelling Unit

    The swivelling columns are unlatched by pushing the respec- tive unlatching lever downwards. Secondary swivelling Main swivelling column column Rating Plate Unlatching lever for the secondary Unlatching lever swivelling column for the main swivelling column Figure 2: Swivelling Unit Page 14 of 72 Swivel Lift BSL 350...

  • Page 15: Lifting Unit

    There are two blinking lights on the lifting unit. These operate as long as the Swivel Lift is switched ON. Blinkers Hydraulic aggregate and control electronics Secondary swivelling column Outer lifting unit frame Hydraulic cylinder Inner lifting unit frame Platform Figure 3: Lifting unit Swivel Lift BSL 350 Page 15 of 72...

  • Page 16: Platform

    Inner lifting unit frame Foot-operated Arrestor clamp lever for the nar- row roll-off guard Foot-operated lever for the wide Narrow roll-off guard roll-off guard Wide roll-off Gas pressure strut guard Figure 4: Platform Page 16 of 72 Swivel Lift BSL 350...

  • Page 17: Operating Controls

    Figure 5: Operating Controls (1) Item Designation Function “Raise” push-button Raises the platform. “Lower” push-button Lowers the platform. Master switch Switches the Swivel Lift ON and OFF. Figure 6: Operating Controls (2) Swivel Lift BSL 350 Page 17 of 72...
  • Page 18 Manually-operated pump Raises the platform in the operating lever emergency mode. Figure 7: Operating Controls (3) Item Designation Function Platform unlatching button Unlatches the platform, so that it can be deployed. Page 18 of 72 Swivel Lift BSL 350...

  • Page 19: Technical Data

    Description Technical Data Designation Swivel Lift BSL 350 Weight approx. 150 kg Usable platform area approx. 1200 mm x 840 mm Permissible number of persons max. 1 person in a wheelchair on the platform Carrying capacity 350 kg Lifting height...

  • Page 20: Rating Plate

    Swivel Lift (see Figure 8). The rating plate is attached to the swiv- elling unit (see Figure 2, page 14). Approval number Serial number Designation Series and type Load bearing designation capability Manufacturer’s details Figure 8: Rating Plate Page 20 of 72 Swivel Lift BSL 350...

  • Page 21: Transportation

    Transportation of the Swivel Lift is carried out by the manufacturer or by trained, experienced personnel. 4 Installation, Commissioning The Swivel Lift must be installed in accordance with the AMF-Bruns Installation Instructions applicable to the vehicle in question. DANGER! Danger through incorrect installation work.

  • Page 22: Operation

    Before driving off: Switch the Swivel Lift OFF at the master switch. Before leaving the vehicle: Remove the ignition key, bring the Swivel Lift to the stowed position, switch the Swivel Lift OFF and lock the vehicle’s doors. Page 22 of 72 Swivel Lift BSL 350...
  • Page 23 When parking the vehicle, make certain that there is sufficient space to operate the Swivel Lift. Only use the deployed Swivel Lift when its full area is in contact with a firm, level surface. Swivel Lift BSL 350 Page 23 of 72...

  • Page 24: Switching Off In An Emergency

    Swivel Lift is being swivelled. This can cause inju- ries through crushing, impact or shearing. Therefore: Make certain that there are no persons or objects within the swiv- elling range of the Swivel Lift when swivelling it. Page 24 of 72 Swivel Lift BSL 350...
  • Page 25  Release the main swivelling column unlatching lever (4).  Swivel the lifting unit in to the stop in the 90° position (see Figure 11, page 26). The main swivelling column latches in this position. Swivel Lift BSL 350 Page 25 of 72...

  • Page 26: Folding The Platform Down

    Never reach into the hinges on the platform floor when folding the side guard rail up or down. Inform other persons of the dangers.  Press the platform unlatching button (10) (see Figure 12, page 27). Page 26 of 72 Swivel Lift BSL 350...
  • Page 27  Raise the side guard rail to the vertical position (see Figure 13). Figure 13: Raising the Side Guard Rail  Raise the narrow roll-off guard so far that it latches in position (see Figure 14, page 28). Swivel Lift BSL 350 Page 27 of 72...

  • Page 28: Disembarking A Passenger / Unloading A Wheelchair

     Operate the foot-operated lever for the narrow roll-off guard (6) (see Figure 15, page 29). The narrow roll-off guard unlatches and lowers to the floor. Page 28 of 72 Swivel Lift BSL 350...

  • Page 29: Swivelling Out To The 180° Position

     Release the secondary swivelling column unlatching lever (5).  Swivel the lifting unit in to the stop in the 180° position (see Figure 16, page 30). The secondary swivelling column latches in this position. Swivel Lift BSL 350 Page 29 of 72...

  • Page 30: Lowering The Platform

    (see Figure 17, page 31). Therefore: Keep a safe distance from the lowering platform when operating the Swivel Lift. Inform other persons of the danger. Stop the Swivel Lift if necessary. Page 30 of 72 Swivel Lift BSL 350...
  • Page 31  Operate the foot-operated lever (7) for the wide roll-off guard (see Figure 19). The wide roll-off guard unlatches and lowers to the ground. Unlatching the roll-off guard Roll-off guard lowered Figure 19: Lowering the Wide Roll-Off Guard Swivel Lift BSL 350 Page 31 of 72...

  • Page 32: Raising The Platform

     Raise the wide roll-off guard so far that it latches in position.  Press and hold the “Raise” push-button (1) as long as necessary to raise the platform to the upper limit position. Page 32 of 72 Swivel Lift BSL 350...

  • Page 33: Swivelling In To The 90° Position

     Operate the foot-operated lever for the narrow roll-off guard (6) (see Figure 15, page 29). The narrow roll-off guard unlatches and lowers to the floor.  Release the wheelchair's parking brake.  Switch the motor of an electrically driven wheelchair ON. Swivel Lift BSL 350 Page 33 of 72...

  • Page 34: Moving The Swivel Lift To The Driving Position

     Release the main swivelling column unlatching lever (4).  Swivel the lifting unit in to the stop in the 0° position (see Figure 21, page 35). The main swivelling column latches in this position. Page 34 of 72 Swivel Lift BSL 350...
  • Page 35 The Swivel Lift is clamped in position (see Figure 10, page 25).  Switch the master switch (3) to the “OFF” position (see Figure 9, page 24). The Swivel Lift is switched OFF.  Close the vehicle door. Swivel Lift BSL 350 Page 35 of 72...

  • Page 36: Emergency Mode

    Raising in the Emergency Mode  Move the manually-operated pump operating lever (9) up and down until the platform has been raised the desired position (see Figure 22). Figure 22: Raising in the Emergency Mode Page 36 of 72 Swivel Lift BSL 350...

  • Page 37: Lowering In The Emergency Mode

    The emergency lowering valve is closed, the platform remains in the desired position  Replace the cladding.  Screw the operating lever back onto the manually-operated pump. Manually-operated pump operating lever Manually-operated pump Cladding Figure 23: Removing the Cladding Swivel Lift BSL 350 Page 37 of 72...
  • Page 38 Emergency Mode Manually-oper- ated pump Figure 24: Emergency Lowering Valve Page 38 of 72 Swivel Lift BSL 350...

  • Page 39: Maintenance And Repair

    Therefore: Use only original spare parts or spare parts that have been ap- proved of by the manufacturer. Swivel Lift BSL 350 Page 39 of 72...

  • Page 40: Routine Maintenance Work

    Check that all fastenings are secure. Have the Swivel Lift inspected by a technical expert. Section 7.5, page 42 Every four Renew the hydraulic hoses. years As required Clean the Swivel Lift. Page 40 of 72 Swivel Lift BSL 350...

  • Page 41: Maintenance Records

    Do not use the Swivel Lift until repairs have been carried out successfully. 7.3.3 Blinkers  Check that the blinkers on the lifting unit start to blink as soon as the Swivel Lift is switched ON at the master switch (3). Swivel Lift BSL 350 Page 41 of 72...

  • Page 42: Inspection Of The Hydraulic Hoses

    For detailed information regarding the yearly inspection of the Swivel Lift by a technical expert: see Chapter 11, "Inspection Log", page 47. Page 42 of 72 Swivel Lift BSL 350...

  • Page 43: Maintenance And Repair Record

    Maintenance and Repair Maintenance and Repair Record Maintenance Work Carried Out Date Signature Remarks / work carried out Swivel Lift BSL 350 Page 43 of 72...

  • Page 44: Commissioning And Conservation

    (see Chapter 15, page 70). 9 Disposal When the Swivel Lift's useful life has expired, it must only be disposed of by qualified specialists. The manufacturer will accept no liability for damage caused by incorrect disposal. Page 44 of 72 Swivel Lift BSL 350...

  • Page 45: Faults And Troubleshooting

    Do not operate the Swivel Lift until Lift lowers slowly of its correctly. repairs have been carried out suc- own accord. cessfully. The emergency lowering valve is Close the emergency lowering open. valve (see Section 6.2, page 37). Swivel Lift BSL 350 Page 45 of 72...
  • Page 46 A roll-off guard does not The latch mechanics are defective. Do not operate the Swivel Lift until latch in position. repairs have been carried out suc- cessfully. A latch on the swivelling unit does not function. Page 46 of 72 Swivel Lift BSL 350...

  • Page 47: Inspection Log

    European Union or Turkey or other signatory states of the Agreement of the European Economic Area) that they are able to assess the safe working condition of such lifting platforms. Swivel Lift BSL 350 Page 47 of 72...

  • Page 48: Inspection Log Master Data Sheet

    Inspection Log 11.1 Inspection Log Master Data Sheet Master Data Sheet for Swivel Lift BSL 350 Serial No. / Type* ……………….………………………………………..…………………………………………………… Number plate ……………….………………………………………..…………………………………………………… Owner ……………….………………………………………..…………………………………………………… ……………….………………………………………..…………………………………………………… ……………….………………………………………..…………………………………………………… Year built ……………….………………………………………..…………………………………………………… Commissioned on ……………….………………………………………..…………………………………………………… * see rating plate Page 48 of 72...

  • Page 49: Inspection List

    Functional check Master switch Functional check Blinkers Functional check Electrical cables Inspection of the connections in accordance with the electrical circuit diagram Inspection of the cables for damage to the insula- tion Swivel Lift BSL 350 Page 49 of 72...

  • Page 50: Inspection Results

    Serial No. / Type* .…..…………………………………………………………………………………………………. Number plate .…..…………………………………………………………………………………………………. Installation has been carried out correctly! Place / date .…..…………………………………………………………………………………………………. ……………………………………………………………………..…. ……………………………………………………………………..…. Installation company / Company stamp Technical expert / Signature * see rating plate Page 50 of 72 Swivel Lift BSL 350...
  • Page 51 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 51 of 72...
  • Page 52 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 52 of 72 Swivel Lift BSL 350...
  • Page 53 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 53 of 72...
  • Page 54 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 54 of 72 Swivel Lift BSL 350...
  • Page 55 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 55 of 72...
  • Page 56 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 56 of 72 Swivel Lift BSL 350...
  • Page 57 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 57 of 72...
  • Page 58 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 58 of 72 Swivel Lift BSL 350...
  • Page 59 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 59 of 72...
  • Page 60 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 60 of 72 Swivel Lift BSL 350...
  • Page 61 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 61 of 72...

  • Page 62: Spare Parts

    LED blinker pre serial no. A6246, year built 10/2015 200350941 LED blinker post serial no. A6246, year built 10/2015 H10501026 Roll-off guard, narrow H10501162 Bearing cap H10501180 Swivelling column complete with foot and operating lever Page 62 of 72 Swivel Lift BSL 350...
  • Page 63 Guide roller for the outer lifting unit 10005189 Bearing bolt for the pressure roller 10019552 Push rod clamp H10501025 Roll-off guard, wide 200159311 Wide-grooved rubber mat BSL 350 10015229 Manually-operated pump including operat- ing lever 200121091 Front-side cladding Swivel Lift BSL 350 Page 63 of 72...
  • Page 64 Latch lock Figure 27: Spare Parts (3) Article No. Designation 10005152 Position switch 10003031 Rubber buffer H10501049 Latch tongue with aluminium bracket (if necessary, also use latch lock H150325) 200146376 Foot-operated lever Page 64 of 72 Swivel Lift BSL 350...
  • Page 65 Spring for foot-operated lever Figure 28: Spare Parts (4) Article No. Designation 10002635 Gas pressure strut for the platform 10002635 Gas pressure strut for the side guard rail 10011227 Side guard rail 10003034 Rubber buffer Swivel Lift BSL 350 Page 65 of 72...
  • Page 66 Article No. Designation 10022350 Starter switch 12 V DC / 150 A 10019462 Breather 10018155 Filler tube 10019222 Poppet valve SVTO.S08.02.N00 200142070 Hydraulic aggregate H123003 Electric motor 12 V DC, 0.5 kW Page 66 of 72 Swivel Lift BSL 350...
  • Page 67 Spare Parts Figure 30: Spare Parts (6) Article No. Designation 10022631 Plastic armoured conduit, type 40 10022632 Plastic armoured conduit, type 32 10014410 Flow control valve 3L-G1/4 10002813 Pipe clamp 10003035 Rubber buffer Swivel Lift BSL 350 Page 67 of 72...

  • Page 68: Electrical Circuit Diagram

    Brown Vehicle battery YE-GN Yellow-Green L1 / L2 LED blinker lamps Green Contactor Violet Manual push-button DC motor Black “Raise” push-button White “Lower” push-button Master switch S4 / S5 Roll-off guard switches Page 68 of 72 Swivel Lift BSL 350...

  • Page 69: Hydraulic Circuit Diagram

    U = 12 V DC Hydraulic cylinder U = 12 V DC P = 0.5 kW N = 2500 U/min V = 1.25 cm³/U Expander Ø5 V = 2.0 l Figure 32: Hydraulic Circuit Diagram Swivel Lift BSL 350 Page 69 of 72...

  • Page 70: Customer Service

    The costs of such work will not be accepted by AMF-Bruns without prior agreement. In case of a claim, AMF-Bruns GmbH & Co. KG will require the serial number, the year built as well as a description of the damage and if possible, photographs of the damage.

  • Page 71: Declaration Of Conformity

    Designation Swivel Lift Type: BSL 350 Manufacturer: Company: AMF-Bruns GmbH & Co. KG Address: Hauptstraße 101 26689 Apen Harmonised standards applied: DIN EN 1756-2, DIN EN ISO 12100 Other technical standards and specifications applied:...
  • Page 72 AMF-Bruns GmbH & Co. KG | Hauptstraße 101 | D-26689 Apen Telephone +49 (0) 44 89 / 72 72 22 | Fax +49 (0) 44 89 / 62 45 service.hubmatik@amf-bruns.de www.amf- bruns...

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