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AMF-BRUNS BSL 350 Operating Instructions Manual

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Operating Instructions
Swivel Lift BSL 350
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Summary of Contents for AMF-BRUNS BSL 350

  • Page 1 Operating Instructions Swivel Lift BSL 350 www.amf-bruns.de...

  • Page 3: Foreword

    Swivel Lift. Using non-original or unauthorised spare parts will render the guarantee null and void. Contact our customer services department to order spare parts or accessories (see Chapter 14, page 74). Swivel Lift BSL 350 Page 3 of 76...
  • Page 4 ...warns of a potentially dangerous situation, which can cause material damage, if not avoided..contains general notes and useful information..gives a reference to important information in other sec- tions and documents. Page 4 of 76 Swivel Lift BSL 350...
  • Page 5 Instructional text, e.g. a sequence of activities. Meaning of directions: If directions are given in the text (in front of, front, behind, rear, right, left), these directions relate to the normal direc- tion of travel of the vehicle. Swivel Lift BSL 350 Page 5 of 76...

  • Page 6: Table Of Contents

    5.5 Folding the Platform Down ........30 5.6 Disembarking a Passenger / Unloading a Wheelchair ............32 5.7 Swivelling Out to the 180° Position ......33 5.8 Lowering the Platform .......... 34 Page 6 of 76 Swivel Lift BSL 350...
  • Page 7 10.3 Inspection Results ..........54 11 Spare parts ............66 12 Electrical Circuit Diagram ........ 72 13 Hydraulic Circuit Diagram ........ 73 14 Customer Service ..........74 15 Declaration of Conformity ........ 75 Swivel Lift BSL 350 Page 7 of 76...

  • Page 8: Safety

    In addition to the information given in these Operating In- structions, local legislative regulations must be taken into consideration, in particular those regarding safety and ac- cident prevention. Page 8 of 76 Swivel Lift BSL 350...

  • Page 9: Proper Use

    Always adhere to information given in these Operating Instructions. Do not use the Swivel Lift for any other purposes, par- ticularly those given in Section 1.2. These are deemed to be improper use. Swivel Lift BSL 350 Page 9 of 76...

  • Page 10: Improper Use

    Transportation, installation, commissioning, maintenance, repair, fault finding and disposal of the Swivel Lift must only be carried out by persons with the corresponding technical training and experience. Page 10 of 76 Swivel Lift BSL 350...

  • Page 11: Product Monitoring

    The costs of such work will not be accepted by AMF-Bruns without prior agreement. In case of a claim, AMF-Bruns GmbH & Co. KG will require the serial number, the year built as well as a description of the damage and if possible photographs of the damage.

  • Page 12: Safety Devices

    1.6.3 Blinkers Two blinkers fitted to the platform prevent hazards caused by the Swivel Lift being overlooked when it is being used. Page 12 of 76 Swivel Lift BSL 350...

  • Page 13: Safety And Accident Prevention Regulations

    (see Chapter 10, "Inspection Log", page 51). Do not deposit any items or goods on the Swivel Lift. Persons can suffer injuries if such items fall off the plat- form. Swivel Lift BSL 350 Page 13 of 76...

  • Page 14: Disposal

    Disposal When the Swivel Lift's useful life has expired, it must only be disposed of by qualified specialists. The manufacturer will accept no liability for damage caused by incorrect dis- posal. Page 14 of 76 Swivel Lift BSL 350...

  • Page 15: Description

    Layout and Function The Swivel Lift comprises the following main components (see Figure 1): Swivelling unit Lifting unit Platform Lifting unit Swivelling unit Platform Figure 1: Overview Swivel Lift BSL 350 Page 15 of 76...

  • Page 16: Swivelling Unit

    The swivelling columns are unlatched by pushing the respective unlatching lever downwards. Secondary swivelling Main swivelling column column Rating Plate Unlatching lever, secondary swivelling Unlatching lever, column main swivelling column Figure 2: Swivelling Unit Page 16 of 76 Swivel Lift BSL 350...

  • Page 17: Lifting Unit

    Swivel Lift is switched ON. Blinkers Hydraulic aggregate and control electronics Secondary swivelling Outer lifting unit frame column Hydraulic cylinder Inner lifting unit frame Platform Figure 3: Lifting Unit Swivel Lift BSL 350 Page 17 of 76...

  • Page 18: Platform

    The arrestor clamp secures the Swivel Lift in the driving position. Inner Side guard rail lifting unit frame Foot-operated Arrestor clamp lever Foot-operated Roll-off guard lever (narrow) Roll-off guard Gas pressure (wide) strut Figure 4: Platform Page 18 of 76 Swivel Lift BSL 350...

  • Page 19: Operating Controls

    2.2 Operating Controls Figure 5: Operating Controls Item Designation Function “Raise” push-button Raises the platform. “Lower” push-button Lowers the platform. Master switch Switches the Swivel Lift ON and OFF. Figure 6: Operating Controls Swivel Lift BSL 350 Page 19 of 76...
  • Page 20 Manually-operated Raises the platform in an pump operating lever emergency. Figure 7: Operating Controls Item Designation Function Platform unlatching Unlatches the platform, button so that it can be de- ployed. Page 20 of 76 Swivel Lift BSL 350...

  • Page 21: Technical Data

    Description 2.3 Technical Data Designation Swivel Lift BSL 350 Weight approx. 150 kg Usable platform area approx. 1200 mm x 840 mm Permissible number of max. 1 person in a wheel- persons on the platform chair Carrying capacity 350 kg...

  • Page 22: Rating Plate

    Swivel Lift (see Figure 8). The rating plate is attached to the swivelling unit (see Figure 2, page 16). Designation Year of manufacture Type designation Load bearing Serial number Manufacturer’s details Figure 8: Rating Plate Page 22 of 76 Swivel Lift BSL 350...

  • Page 23: Transportation

    The Swivel Lift can fall over during transportation. There is a risk of personal injury and material damage. Therefore: Transportation of the Swivel Lift is carried out by the manufacturer or by trained, experienced personnel. Swivel Lift BSL 350 Page 23 of 76...

  • Page 24: Installation, Commissioning

    Installation, Commissioning Installation, Commissioning The Swivel Lift must be installed in accordance with the AMF-Bruns Installation Instructions applicable to the vehi- cle in question. DANGER! Risk of injury through incorrect installation. A number of risks of personal injury and material damage can be caused if the Swivel Lift is incorrectly installed in the vehicle.

  • Page 25: Operation

    The Swivel Lift must never be operated by the passen- ger. Close and lock the vehicle’s doors when the Swivel Lift is stowed in the driving position. Do not leave the vehicle until this has been done. Swivel Lift BSL 350 Page 25 of 76...
  • Page 26 (e. g. walls, posts or poles). These risks apply to both passenger and accompanying person. Therefore: When parking the vehicle, make certain that there is sufficient space to operate the Swivel Lift. Page 26 of 76 Swivel Lift BSL 350...

  • Page 27: Switching Off In An Emergency

    Switch the hazard warning lights ON. Open the rear doors. When operating the Swivel Lift, make certain that the rear doors can not swing closed due to wind or other in- fluences. Swivel Lift BSL 350 Page 27 of 76...

  • Page 28: Swivelling Out To The 90° Position

    The Swivel Lift is ready for operation. Move the lever of the arrestor clamp (8) upwards, to the limit. The Swivel Lift is released (see Figure 10). Clamped Released Figure 10: Arrestor Clamp Page 28 of 76 Swivel Lift BSL 350...
  • Page 29 Release the unlatching lever (4). Swivel the lifting unit out to the stop in the 90° position (see Figure 11). The main swivelling column latches in this position. Figure 11: 90° Position Swivel Lift BSL 350 Page 29 of 76...

  • Page 30: Folding The Platform Down

    Inform other persons of the dangers. Press the platform unlatching button (10) (see Figure 12). Figure 12: Folding the Platform Down Fold the platform down to its limit. Page 30 of 76 Swivel Lift BSL 350...
  • Page 31 Raise the side guard rail to the vertical position (see Figure 13). Figure 13: Raising the Side Guard Rail Raise the narrow roll-off guard so far that it latches in position (see Figure 14). Figure 14: Raising the Narrow Roll-Off Guard Swivel Lift BSL 350 Page 31 of 76...

  • Page 32: Disembarking A Passenger / Unloading A Wheelchair

    Figure 15: Lowering the Narrow Roll-Off Guard Make certain that the wide roll-off guard is raised and latched in that position. Release the passenger’s seat belt. Detach and remove the rear belts securing the wheel- chair. Page 32 of 76 Swivel Lift BSL 350...

  • Page 33: Swivelling Out To The 180° Position

    Release the unlatching lever (5). Swivel the lifting unit out to the stop in the 180° position (see Figure 16). The secondary swivelling column latches in this position. Figure 16: 180° Position Swivel Lift BSL 350 Page 33 of 76...

  • Page 34: Lowering The Platform

    Keep a safe distance from the lowering platform when operating the Swivel Lift. Inform other persons of the danger. Stop the Swivel Lift if necessary. Right Wrong Figure 17: Risk of Injury When Lowering the Platform. Page 34 of 76 Swivel Lift BSL 350...
  • Page 35 Unlatching the roll-off guard Figure 19: Lowering the Wide Roll-Off Guard If there is a passenger / wheelchair on the platform: Release the wheelchair's brakes. Accompany the passenger or unoccupied wheelchair off the platform. Swivel Lift BSL 350 Page 35 of 76...

  • Page 36: Raising The Platform

    Raise the wide roll-off guard so far that it latches in po- sition. Press and hold the “Raise” push-button (1) as long as necessary to raise the platform to the upper limit posi- tion. Page 36 of 76 Swivel Lift BSL 350...

  • Page 37: Swivelling In To The 90° Position

    Release the unlatching lever (5). Swivel the lifting unit in to the stop in the 90° position (see Figure 20). The secondary swivelling column latches in this position. Figure 20: 90° Position Swivel Lift BSL 350 Page 37 of 76...

  • Page 38: Embarking A Passenger / Loading A

    Raise the narrow roll-off guard so far that it latches in position. Press and hold the “Raise” push-button (1) as long as necessary to raise the platform to the upper limit posi- tion. Page 38 of 76 Swivel Lift BSL 350...

  • Page 39: Moving The Swivel Lift To The Driving Position

    The Swivel Lift is clamped in position (see Figure 10, page 28). Switch the master switch (3) to the “OFF” position (see Figure 9, page 27). The Swivel Lift is switched OFF. Close the rear vehicle door. Swivel Lift BSL 350 Page 39 of 76...

  • Page 40: Emergency Mode

    (3) to the “OFF” position. Only use the emergency mode to prevent an emergen- cy situation for the passenger. Do not use the Swivel Lift again until repairs have been carried out successfully. Initiate repairs. Page 40 of 76 Swivel Lift BSL 350...

  • Page 41: Raising In The Emergency Mode

    Turn the emergency lowering valve in a clockwise direc- tion as far as it will go. The emergency lowering valve is closed. Replace the cladding. Screw the operating lever back onto the manually- operated pump. Swivel Lift BSL 350 Page 41 of 76...
  • Page 42 Emergency Mode Manually-operated pump operating lever Manually-operated pump Cladding Figure 23: Removing the Cladding Manually-operated pump Figure 24: Emergency Lowering Valve Page 42 of 76 Swivel Lift BSL 350...

  • Page 43: Maintenance And Repair

    Therefore: Use only original spare parts or spare parts that have been approved of by the manufacturer. Swivel Lift BSL 350 Page 43 of 76...

  • Page 44: Routine Maintenance Work

    Check that all fastenings are secure. Have the Swivel Lift inspected by a technical expert. Section 7.5, page 46 Every four Renew the hydraulic hoses. years As required Clean the Swivel Lift. Page 44 of 76 Swivel Lift BSL 350...

  • Page 45: Maintenance Record

    7.3.3 Blinkers Check that the blinkers on the lifting unit start to blink as soon as the Swivel Lift is switched ON at the master switch (3). Swivel Lift BSL 350 Page 45 of 76...

  • Page 46: Inspection Of The Hydraulic Hoses

    For detailed information regarding the yearly inspection of the Swivel Lift by a technical expert: see Chapter 10, "In- spection Log", page 51. Page 46 of 76 Swivel Lift BSL 350...

  • Page 47: Maintenance And Inspection Record

    Maintenance and Repair 7.6 Maintenance and Inspection Record Maintenance work carried out Date Signature Remarks / work carried out Swivel Lift BSL 350 Page 47 of 76...

  • Page 48: De-Commissioning And Conservation

    De-Commissioning and Conservation 8 De-Commissioning and Conserva- tion For queries regarding de-commissioning and conservation, contact our customer services department (see Chapter 14, page 74). Page 48 of 76 Swivel Lift BSL 350...

  • Page 49: Faults And Troubleshooting

    The “Raise” (1) or “Lower” (2) 6, page 40). Then take the push-button is defective. Swivel Lift out of operation. There is a fault in the Swivel Initiate repairs. Lift’s electrical or hydraulic sys- tem. Swivel Lift BSL 350 Page 49 of 76...
  • Page 50 The latch mechanics are defec- Do not operate the Swivel Lift not latch in position. tive. until repairs have been carried out successfully. A latch on the swivel- ling unit does not func- tion. Page 50 of 76 Swivel Lift BSL 350...

  • Page 51: Inspection Log

    European Union or Turkey or other signatory states of the Agreement of the European Economic Area) that they are able to assess the safe working condition of such lifting platforms. Swivel Lift BSL 350 Page 51 of 76...

  • Page 52: Inspection Log Master Data Sheet

    Inspection Log 10.1 Inspection Log Master Data Sheet Master Data Sheet for Swivel Lift BSL 350 Serial No. /Type* …………………………………………………………………………………………………. Registration No. …………………………………………………………………………………………………. Owner …………………………………………………………………………………………………. …………………………………………………………………………………………………. …………………………………………………………………………………………………. Year built …………………………………………………………………………………………………. Commissioned on …………………………………………………………………………………………………. * see rating plate Page 52 of 76...

  • Page 53: Inspection List

    Push-buttons Functional check Master switch Functional check Blinkers Functional check Electrical cables Inspection of the connections in accordance with the electrical circuit diagram. Inspection of the cables for damage to the insulation. Swivel Lift BSL 350 Page 53 of 76...

  • Page 54: Inspection Results

    ……………………………………………………………………………………….. Serial No. /Type* …………………………………………………………………………………………………. Registration No. …………………………………………………………………………………………………. Installation has been carried out correctly! Place, date …………………………………………………………………………………………………. ……………………………………………………………………..…. ……………………………………………………………………..…. Installation company / Company stamp Technical expert / Signature * see rating plate Page 54 of 76 Swivel Lift BSL 350...
  • Page 55 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 55 of 76...
  • Page 56 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 56 of 76 Swivel Lift BSL 350...
  • Page 57 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 57 of 76...
  • Page 58 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 58 of 76 Swivel Lift BSL 350...
  • Page 59 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 59 of 76...
  • Page 60 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 60 of 76 Swivel Lift BSL 350...
  • Page 61 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 61 of 76...
  • Page 62 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 62 of 76 Swivel Lift BSL 350...
  • Page 63 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 63 of 76...
  • Page 64 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 64 of 76 Swivel Lift BSL 350...
  • Page 65 Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Swivel Lift BSL 350 Page 65 of 76...

  • Page 66: Spare Parts

    LED blinker pre serial no. A6246, year built 10/2015 200350941 LED blinker post serial no. A6246, year built 10/2015 H10501026 Roll-off guard, narrow H10501162 Bearing cap H10501180 Swivelling column complete with foot and operating lever Page 66 of 76 Swivel Lift BSL 350...
  • Page 67 Guide roller for the outer lifting unit 10005189 Bearing bolt for the pressure roller 10008347 Push rod clamp H10501025 Roll-off guard, wide 200159311 Wide-grooved rubber mat BSL 350 10015229 Manually-operated pump including operating lever 200121091 Front cover Swivel Lift BSL 350 Page 67 of 76...
  • Page 68 Spare parts Figure 26: Spare Parts (2) Article No. Designation 10015559 Swivel Lift sticker H150325 Latch lock Figure 27: Spare Parts (3) Page 68 of 76 Swivel Lift BSL 350...
  • Page 69 Spring for foot-operated lever Figure 28: Spare Parts (4) Article No. Designation 10002635 Gas pressure strut for the platform 10002635 Gas pressure strut for the side guard rail 10011227 Side guard rail 10003034 Rubber buffer Swivel Lift BSL 350 Page 69 of 76...
  • Page 70 Article No. Designation 10022350 Starter switch 12 V DC / 150 A 10019462 Breather 10018155 Filler tube 10019222 Poppet valve SVTO.S08.02.N00 200142070 Hydraulic Aggregate H123003 Electric motor 12 V DC, 0.5 kW Page 70 of 76 Swivel Lift BSL 350...
  • Page 71 Spare parts Figure 30: Spare Parts (6) Article No. Designation 10022631 Plastic armoured conduit, type 40 10022632 Plastic armoured conduit, type 32 10014410 Flow control valve 3L-G1/4 10002813 Pipe clamp 10003035 Rubber buffer Swivel Lift BSL 350 Page 71 of 76...

  • Page 72: Electrical Circuit Diagram

    Abbreviation Meaning blue 125 A fuse brown Vehicle`s battery ge/gn yellow/green L1/L2 LED Blinkers green Contactor lilac Manual push-button DC-Motor black “Raise” push-button white “Lower” push-button Master switch S4/S5 Roll-off guard switches Page 72 of 76 Swivel Lift BSL 350...

  • Page 73: Hydraulic Circuit Diagram

    = 85 bar Hydraulic cylinder U = 12 V DC P = 0.5 kW N = 2500 U/min V = 1.25 cm³/U Expander Ø5 V = 2.0 l Figure 32: Hydraulic Circuit Diagram Swivel Lift BSL 350 Page 73 of 76...

  • Page 74: Customer Service

    The costs of such work will not be accepted by AMF-Bruns without prior agreement. In case of a claim, AMF-Bruns GmbH & Co. KG will require the serial number, the year built as well as a description of the damage and if possible photographs of the damage.

  • Page 75: Declaration Of Conformity

    Designation Swivel Lift Type: BSL 350 Manufacturer: Company: AMF-Bruns GmbH & Co. KG Address: Hauptstraße 101 26689 Apen Harmonised standards applied: DIN EN 1756-2, DIN EN ISO 12100 Other technical standards and specifications applied:...
  • Page 76 AMF-Bruns GmbH & Co. KG | Hauptstraße 101 | 26689 Apen Telephone +49 (0) 4489 / 72 72 30 | Fax +49 (0) 4489 / 62 45 service.hubmatik@amf-bruns.de www.amf-bruns.de Reg.-No. Q1 0105027...

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