Foreword Foreword Dear Reader, these Operating Instructions provide all information neces- sary to safely operate the Back-in-Box-Lifts K70, K90 and K90 ACTIVE. The Back-in-Box-Lifts are designed and constructed in ac- cordance with state of the art technology and recognised safety standards. Persons and materials can however be endangered, as not all danger areas can be eliminated if the functional capability is to be maintained.
Page 4
...gives a reference to important information in other sec- tions and documents. Some texts serve a particular purpose. These are identified as follows: • Lists. ð Instructional text, e.g. a sequence of activities. Page 4 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
5 Operation ............30 5.1 Safety Regulations for Operation ......30 5.2 Embarkation Procedure ........33 5.3 Disembarkation Procedure ........38 5.4 Refuelling the Vehicle (K70 and K90 only) ..... 41 Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 5 of 100...
Page 6
Retracted Into the Cassette (K70 / K90)....62 9.1.1 Adjusting the switching point for the retract position (K70 / K90) ......64 9.1.2 Adjusting the rollers (K70 / K90) ....67 9.2 Adjusting the Switching Point for the Retract Position (K90 ACTIVE) ......... 68 9.3 Charging the Bluetooth Remote Control Battery .
Page 7
Control K70 (optional) .......... 87 11.2 Electrical Circuit Diagram, Bluetooth Remote Control K90 /K90A (optional) ....... 87 11.3 Electrical Circuit Diagram K70 ......88 11.4 Electrical Circuit Diagram K90......90 11.5 Electrical Circuit Diagram K90 ACTIVE ....93 12 Hydraulic Line Diagrams ........ 95 12.1 Hydraulic Circuit Diagram K70 ......
By using the Back-in-Box-Lift, persons can be embarked into or disembarked from the vehicle to which it is fitted. Proper use also includes strictly adhering to the infor- mation given in these Operating Instructions. Page 8 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
• it is used for lifting and lowering persons who are not seated in a wheelchair, • it is operated by persons who do not fulfil the necessary requirements (see Section 1.3). Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 9 of 100...
Transportation, installation, commissioning, maintenance, repair, fault finding and disposal of the Back-in-Box-Lift must only be carried out by persons with the correspond- ing technical training and experience. Page 10 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
AMF- Bruns GmbH & Co. KG. The costs of such work will not be accepted by AMF-Bruns without prior agreement. Danger Zone The danger zone is any area on, below or within the range of movement of the platform, as well as around the drive and carrier system, in which persons are exposed to the risk of injury or damage to health.
A door contact switch is fitted to the vehicle door, above the Back-in-Box-Lift. It disables all functions of the Back-in-Box-Lift when the door is closed. This prevents the Back-in-Box-Lift from being operated inadvertently or by unauthorised persons. Page 12 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Back-in-Box-Lift is used commercially or communally. We recommend that this annual inspection is also car- ried out if the Back-in-Box-Lift is used privately. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 13 of 100...
When the Back-in-Box-Lift's useful life has expired, it must only be disposed of by qualified specialists. The manufac- turer will accept no liability for damage caused by incorrect disposal. Page 14 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
The platforms on the Back-in-Box-Lifts K70, K90 and K90 ACTIVE are of differing design: With the K70 and K90, the wheelchair is pushed onto the platform in the direction of the door of the vehicle, below which the lift is installed (see Figure 3).
Page 18
(see Fig- ure 5 and Figure 6). Transfer plate Figure 5: Back-in-Box Lifts K70 and K90, Interior Floor Level Transfer plate Figure 6: Back-in-Box-Lift K90 ACTIVE, Interior Floor Level Guards are provided on all other sides of the platform to prevent the wheelchair from rolling off the platform (see Figure 5 and Figure 6).
Page 19
Description On the K70 and K90, one of the platform’s two side guards is optionally shortened to extend roughly half way along that side. This provides side access to the platform, mak- ing it easier for the passenger to roll on and off the plat- form when there is limited space available outside the ve- hicle (see Figure 7).
The transfer plate automatically folds down when the platform is retracted. On the K70 and K90 there are two carrier arms on both the left- and right-hand sides of the platform (see Figure 10).
22). The cassette also contains the carrier frame to which the internal carriage and carrier arms are attached. Hydraulic aggregate Manually-operated pump (optional) Cassette Operating lever for the Roll-off guard manually-operated pump Figure 12: Cassette K70 and K90 Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 21 of 100...
A rating plate, which contains the fundamental data, is at- tached to the Back-in-Box-Lift (see Figure 14). The rating plate on the K70 and K90 is located on the right-hand side of the platform. The rating plate on the K90 ACTIVE is lo- cated on the strut of the internal carriage, behind the transfer plate.
Brings the platform to the button position from which it can be retracted into the cassette. The platform must be higher than the cassette for this button to be effective. No function. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 23 of 100...
Brings the platform to the po- button sition from which it can be re- tracted into the cassette. The platform must be higher than the cassette for this but- ton to be effective. Page 24 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 25
The Bluetooth remote control switches OFF automatically after a certain time. The Bluetooth remote control can be started again by pressing the "Retract" button (1) for long- er than three seconds. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 25 of 100...
Brings the platform to the button position from which it can be retracted into the cassette. The platform must be higher than the cassette for this button to be effective. No function. Page 26 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Safeguard against ex- Pressure control valve 190 bar cess hydraulic pressure Rated current 34 A Electrical rating 0.5 kW Hydraulic tank capacity approx. 1 l Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 27 of 100...
• Remember that a Back-in-Box-Lift weighs up to 200 kg (K90). • Never stand under suspended loads. NOTE The AMF-Bruns GmbH will accept no liability whatsoever for damage or injury caused by incorrect transportation. Page 28 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Back-in-Box-Lift has been estab- lished by making a corresponding entry in the inspection log (see Chapter 10, page 73). • The Back-in-Box-Lift must not be used until this has been done. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 29 of 100...
Back-in-Box-Lift. • If you no longer use the Back-in-Box-Lift or if you want to leave the vehicle, close all doors and lock the vehicle. Page 30 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 31
• never modify, bypass or remove protective and safety devices. • Always refit protective and safety devices if they have been removed (e. g. for maintenance or repair purpos- es). Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 31 of 100...
Page 32
• Only use the Back-in-Box-Lift for embarkation or dis- embarkation when this has been done. • Take an accompanying person along if there is a risk that the Back-in-Box-Lift can ice up. Page 32 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
The transfer plate folds upwards. Once the platform is fully extended it will stop. ð Release the remote control button as soon as the plat- form has fully extended from the cassette. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 33 of 100...
Page 34
Place the Smartphone to one side. ð If applicable, switch the motor of an electrically driven wheelchair OFF. ð Push the wheelchair onto the platform. ð Apply the wheelchair's brakes. Page 34 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 35
• Make certain that the passenger’s feet do not inadvert- ently get caught between the carrier arms or between carrier arms and platform. Right Wrong Figure 19: Roll-Off Guard K70 / K90 Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 35 of 100...
Page 36
• Keep a safe distance from the platform when it is being retracted into the cassette. • Inform other persons of the danger. • Stop the Back-in-Box-Lift if necessary. Page 36 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 37
ð Move the wheelchair to the position foreseen for the journey. ð Apply the wheelchair's brakes. ð Secure the wheelchair in the vehicle using the restraint systems provided. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 37 of 100...
ð Release the wheelchair's brakes. ð If applicable, switch the motor of an electrically driven wheelchair OFF. ð Push the wheelchair onto the centre of the platform ð Apply the wheelchair's brakes. Page 38 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 39
• Keep a safe distance from the platform when it is lower- ing. • If necessary, inform other persons of the danger. • Stop the Back-in-Box-Lift if necessary. Right Wrong Figure 21: Risk of Injury When Lowering the Platform. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 39 of 100...
Page 40
ð Stow the cable-connected or Bluetooth remote control away. Place the Smartphone to one side. ð Close the door, beneath which the Back-in-Box-Lift is installed. Page 40 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
5.4 Refuelling the Vehicle (K70 and K90 only) NOTE When the Back-in-Box-Lift (K70 / K90) is installed in the vehicle, the original fuel tank is replaced by a special fuel tank provided by AMF-Bruns. An exact indication of the level of fill is no longer possible.
6.1.1 Extending the platform from the cassette On the opposite side of the vehicle to the platform there is a plug in the cassette housing (see Figure 22). Figure 22: Plug Page 42 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 43
ð Extend the platform 10 to 15 cm from the cassette (for the operating controls: see Section 2.3, page 23). ð Remove the hook from the opening. ð Fully extend the platform. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 43 of 100...
Pump operating lever Manually-operated pump Figure 25: Inserting the Pump Operating Lever ð Raise the platform by pumping the pump operating lever (see Figure 26). Figure 26: Raising the Platform Page 44 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Hydraulic aggregate Cassette Figure 27: Lowering the Platform in the Emergency Mode The platform lowers. ð Close the ball-cock as soon as the platform has lowered to the desired height. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 45 of 100...
ð Lower the platform until it is at the same height as the cassette (see Section 6.1.3, page 45). ð Press the transfer plate downwards. ð K70: Pull the changeover relay out (see Figure 28). Changeover relay Figure 28: Pulling the Changeover Relay Out (K70) ð...
Page 47
Emergency Mode ð Only K70: Pull the latch once the platform has initially latched (see Figure 24, page 43). Only push the platform fully into the cassette when this has been done. ð If the platform does not latch in position in the cassette, secure it against sliding out of the cassette using wire or other suitable materials.
(see Figure 31). ð Pump the lever up and down until the desired height is reached. Manually- operated pump Pump operat- ing lever Figure 31: Raising the Platform Page 48 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Figure 32: Opening the Ball-Cock The platform lowers. ð Close the ball-cock as soon as the platform has lowered to the desired height (see Figure 33). Figure 33: Closing the Ball-Cock Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 49 of 100...
36). Changeover re- Figure 36: Pulling the Changeover Relay Out ð Raise the platform until it is at the same height as the cassette (see Section 6.2.1, page 48). Page 50 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 51
ð If the platform does not latch in position in the cassette, secure it against sliding out of the cassette using wire or other suitable materials. ð Replace the plug. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 51 of 100...
Page 52
Make certain that the platform is secured to prevent it from sliding out of the cassette. • Remove the operating lever from the manually-operated pump. • Do not start your journey until this has been done. Page 52 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Therefore: • Use only original spare parts or spare parts that have been approved of by the manufacturer. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 53 of 100...
(see Section 7.6, page 57). This provides a traceable rec- ord of maintenance work. For records of maintenance work over and above this, it is recommended that you keep your own lists. Page 54 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
App. ð If the platform can be operated even though the vehi- cle’s door is closed, do not use the Back-in-Box-Lift un- til repairs have been carried out successfully. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 55 of 100...
• the completeness of the inspection log. For detailed information regarding the yearly inspection of the Back-in-Box-Lift by a technical expert: see Chapter 10, "Inspection Log", page 73. Page 56 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Maintenance and Repair 7.6 Maintenance and Repair Record Maintenance work carried out Date Signature Remarks / work carried out Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 57 of 100...
Check the Bluetooth remote con- trol is defective. trol and replace it if necessary. The Bluetooth control box Contact the customer service de- is not installed. partment (see Chapter 13, page 98). Page 58 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 59
Box-Lift in the emergency operat- ing mode (see Section 6.1, lowers. tem is defective. page 42 (K70 / K90) or Sec- tion 6.2, page 48 (K90 ACTIVE)) and do not use it again. Contact a specialist workshop. The platform does not...
Page 60
The lowering valve on the Lower the platform using the hydraulic aggregate is de- emergency operating mode (see fective. Section 6.1.3, page 45 (K70 / K90) or Section 6.2.2, page 49 (K90 ACTIVE)). Have the lowering valve replaced in a specialist workshop.
Page 61
The ball-cock is open. Close the ball-cock (see Figure 27, cord. page 45 (K70 / K90), or Figure 33, page 49 (K90 ACTIVE)). Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 61 of 100...
One of the two carrier arms on each side is fitted with two rollers (see Figure 39 and Figure 40). Rollers Rollers Figure 39: Rollers (K70) Rollers Rollers Figure 40: Rollers (K90) Page 62 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 63
A guide rail is fitted to each side of the inside the cassette (see Figure 41 and Figure 42). Cassette Guide rail Carrier arm Roller Figure 41: Roller and Guide Rail (K70) Cassette Upper car- rier arm Guide rail Roller...
Do not loosen the switching cam’s securing screw. If the cam’s securing screw is loosened, the switching cam must be completely re-adjusted and the Back-in-Box-Lift is no longer operational. Page 64 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 65
Faults and Troubleshooting Figure 43: Adjusting the Switching Cam, View from Above (K70) Figure 44: Adjusting the Switching Cam, View from Above (K90) ð Carry out a trial run. ð Repeat the procedure if the platform still jerks when be- ing retracted.
Page 66
Faults and Troubleshooting Figure 45: Adjusting the Switching Cam, View from Below (K70) Figure 46: Adjusting the Switching Cam, View from Below (K90) ð Carry out a trial run. ð Repeat the procedure if the platform still jerks when be- ing retracted.
Faults and Troubleshooting 9.1.2 Adjusting the rollers (K70 / K90) ð Observe whether the rollers hit the top or bottom of the leading edge of the guide rail when the platform retracts into the cassette. ð Insert the Allen key provided into the eccentric in the roller (see Figure 47).
Do not loosen the switching cam’s securing screw. If the cam’s securing screw is loosened, the switching cam must be completely re-adjusted and the Back-in-Box-Lift is no longer operational. Page 68 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 69
Figure 50: Adjusting the Switching Cam for the Retract Position (2) ð Carry out a trial run. ð Repeat the procedure if the platform is still too high when being retracted. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 69 of 100...
ð Disconnect the charging cable from the USB connection on the remote control. ð Fit the cover to the USB connection. ð Stow the charging cable and charger away. Page 70 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
If the "Bluetooth" LED (8) does not blink, the connection has failed. If this is the case, repeat the teaching in proce- dure. Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 71 of 100...
ð Enter the serial number of your Back-in-Box-Lift (see Figure 52 and Figure 14, page 22). Figure 52: Smartphone App, Entering the Serial Number Connect your Smartphone to the Back-in-Box-Lift's Blue- tooth receiver (see Smartphone operating instructions). Page 72 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
European Union or Turkey or other signatory states of the Agreement of the European Economic Area) that they are able to assess the safe working condition of such lifting platforms (from: BGR 500). Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 73 of 100...
10.1 Inspection Log Master Data Sheet Back-in-Box-Lift Master Data Sheet Serial No. /Type* …………………………………………………………………………………………………. Number plate …………………………………………………………………………………………………. Owner …………………………………………………………………………………………………. …………………………………………………………………………………………………. …………………………………………………………………………………………………. Year built …………………………………………………………………………………………………. Commissioned on …………………………………………………………………………………………………. * see rating plate Page 74 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Functional check Bluetooth remote control (optional extra) Functional check Battery isolation switch Functional check Electrical drive for the roll-off guard (K70) Functional check Electrical cables Inspection of the connections in accordance with the electrical circuit diagram Inspection of the cables for damage to the...
Serial No. /Type* …………………………………………………………………………………………………. Number plate …………………………………………………………………………………………………. Installation has been carried out correctly! Place, date …………………………………………………………………………………………………. ……………………………………………………………………..…. ……………………………………………………………………..…. Installation company / Company stamp Technical expert / Signature * see rating plate Page 76 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 77
Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 77 of 100...
Page 78
Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 78 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 79
Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 79 of 100...
Page 80
Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 80 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 81
Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 81 of 100...
Page 82
Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 82 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 83
Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 83 of 100...
Page 84
Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 84 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
Page 85
Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 85 of 100...
Page 86
Note has been taken of the result of the inspection. All deficiencies have been rectified. Confirmation by the owner or his representative with date and signature ……………………………………………………………………..…. ……………………………………………………………………..…. Place / date Signature (owner) * see rating plate Page 86 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
12 PIN 11 cable 11 Connector from the lift Vehicle floor Figure 53: Electrical Circuit Diagram, Bluetooth Remote Control K70 11.2 Electrical Circuit Diagram, Bluetooth Remote Control K90 /K90A (optional) Hand-held remote control connector Connector from the remote control...
Guarantee work on the Back-in-Box-Lift must only be car- ried with prior agreement AMF- Bruns GmbH & Co. KG. The costs of such work will not be accepted by AMF-Bruns without prior agreement. Page 98 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE...
EC Machinery Directive 2006/42/EC. This declaration is rendered null and void if unauthorised modifications are made to the machine. Designation Back-in-Box-Lift Type: K70, K90, K90 ACTIVE Manufacturer: Company: AMF-Bruns GmbH & Co. KG Address: Hauptstraße 101...
Need help?
Do you have a question about the K70 and is the answer not in the manual?
Questions and answers
does the AMF K 70 ONLY operate successfully on a level platform