Alfa Laval ALT-SB-15 Instruction Manual
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Alfa Laval ALT-SB-15 Instruction Manual

Alfa Laval ALT-SB-15 Instruction Manual

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Instruction Manual
ALT-SB-15
100000242-EN4
Original manual
2022-10

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Summary of Contents for Alfa Laval ALT-SB-15

  • Page 1 Instruction Manual ALT-SB-15 100000242-EN4 2022-10 Original manual...

  • Page 3: Table Of Contents

    ..............5.5. Replacement of seals ................6. Technical Data ................6.1. ALT-SB-15, With Aeration (item number 9614322301) ........6.2. ALT-SB-15, Without Aeration (item number 9614328901) ........7. Parts list/Service kits ................ 7.1. ALT-SB-15, with aeration ................ 7.2. ALT-SB-15, without aeration ..............

  • Page 4: Declarations Of Conformity

    EU Declaration Declaration of of of Conformity Conformity Declaration Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that ALT-SB Designation Type Serial number from AAC000000001 to AAC999999999...
  • Page 5 UK Declaration Declaration Declaration of of of Conformity Conformity Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that ALT-SB Designation Type Serial number from AAC000000001 to AAC999999999...

  • Page 6: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. 2.1 Important information Always Always Always r r r ead ead the the manual manual befor manual befor before e e using using using the the Agitator!

  • Page 7: Safety Precautions

    2 Safety All warnings in the manual are summarised on this page. Pay special attention to the instructions below so that serious personal injury and/or damage to the Agitator are avoided. 2.4 Safety precautions 2.4.1 Installation: Installation: 2.4.1 2.4.1 Installation: Always Always read the technical data thoroughly (see chapter 6 Technical Data).

  • Page 8: Installation

    3.1 Unpacking/delivery Always use lifting equipment when handling the Agitator. Always Always Alfa Laval cannot be responsible for incorrect unpacking. Step 1 1 1 Step Step Inspect the delivery for visible transportation damage (crates and packaging) - all issues should be reported to carrier.

  • Page 9: Requirement For Installation, Personnel

    3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. 3.2 Requirement for installation, personnel Er Er Erectors: ectors: ectors: - Experience from similar types of installation.

  • Page 10: Installation, Welding And Mechanically

    Always have the Agitator connected to power supply by authorized personnel. NOTE NOTE NOTE Alfa Laval highly recommend installing motor protection guard and a soft starter, or a frequency converter, with a start ramp up time of 2-7 sec. to the Agitator. All All All position position numbers...
  • Page 11 3 Installation All All All position position numbers position numbers numbers and and item item item numbers numbers numbers refer refer to to to the refer the drawings drawings show drawings show show and and specified specified specified in in in chapter chapter 7 7 7 Parts chapter Parts...
  • Page 12 3 Installation All All All position position numbers position numbers numbers and and item item numbers item numbers numbers refer refer refer to to to the the drawings drawings drawings show show and show and specified specified in in in chapter specified chapter chapter 7 7 7 Parts...
  • Page 13 3 Installation All All All position position numbers position numbers numbers and and item item item numbers numbers numbers refer refer to to to the refer the drawings drawings show drawings show show and and specified specified specified in in in chapter chapter 7 7 7 Parts chapter Parts...
  • Page 14 3 Installation All All All position position numbers position numbers numbers and and item item numbers item numbers numbers refer refer refer to to to the the drawings drawings drawings show show and show and specified specified in in in chapter specified chapter chapter 7 7 7 Parts...
  • Page 15 3 Installation All All All position position numbers position numbers numbers and and item item item numbers numbers numbers refer refer to to to the refer the drawings drawings show drawings show show and and specified specified specified in in in chapter chapter 7 7 7 Parts chapter Parts...

  • Page 16: Installation, Electrically

    - At the end of use, the equipment must be recycled according to the relevant, local regulations. Besides the equipment itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company.

  • Page 17: Operation

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. All All All position position numbers...

  • Page 18: Inspection

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. All All All position position numbers...

  • Page 19: Cleaning

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. All All All position position numbers...
  • Page 20 - The yeast mixer should be running continuously during CIP. - The recommended CIP flows versus pressures can be calculated from the formula in section 6.1 ALT-SB-15, With Aeration (item number 9614322301) and 6.2 ALT-SB-15, Without Aeration (item number 9614328901).

  • Page 21: Maintenance

    5 Maintenance Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. If product wetted parts are soiled during de-commissioning or installation, these must be manually cleaned prior commissioning of the equipment. 5.1 General maintenance - Maintenance of the Agitator should only be performed by authorized personnel.

  • Page 22: Disassembling Of Agitator

    5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. 5.2 Disassembling of Agitator Step Step Step 1 1 1 5.2.1 5.2.1 5.2.1 1. Unscrew the four nuts (16) and remove the washers (17).
  • Page 23 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step Step Step 2 2 2 5.2.2 5.2.2 5.2.2 1. Lift the complete Agitator using a hoist and a sling (do not use lifting eye on the gear motor).
  • Page 24 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step Step Step 3 3 3 5.2.3 5.2.3 5.2.3 1. Insert the fastener tool (50) onto the welding flange (60) and unscrew the threaded connection between the shaft (3) and the shaft (5).
  • Page 25 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step Step Step 4 4 4 5.2.4 5.2.4 5.2.4 1. The complete drive unit is secured vertically to a table (or the like) (200) with a hole enabling the shaft (5) to point vertically down and to be secured vertically (201) in the correct distance (438 ±...
  • Page 26 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step Step Step 5 5 5 5.2.5 5.2.5 5.2.5 1. The screws (24) are unscrewed (during assembly they must be tightened sequentially to 51 Nm using some Loctite).
  • Page 27 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step Step Step 7 7 7 5.2.7 (only (only for for type type with with Aeration Aeration - - - item item number number 9614322301) 9614322301)
  • Page 28 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step Step Step 9 9 9 5.2.9 5.2.9 5.2.9 1. Remove the Console (9) together with the O-rings (36). 2.

  • Page 29: Assembling Of Agitator

    5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. 5.3 Assembling of Agitator Read instructions below and follow section 5.2 Disassembling of Agitator in reverse order. 5.3.1 5.3.1 5.3.1 Mounting Mounting of of of O O O - - - rings Mounting...

  • Page 30: Replacement Of Gear Motor

    5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. 5.3.2 5.3.2 5.3.2 Mounting Mounting of of of mechanical Mounting mechanical mechanical seals seals seals Step Step Step 1 1 1 1.

  • Page 32: Technical Data

    6 Technical Data 6.1 ALT-SB-15, With Aeration (item number 9614322301) Environmental requirements: Temperature: 10°C - 40°C Relative humidity: 20% - 80% Size: See order confirmation/delivery note: Dimensions to be found in chapter 7 Parts list/Service kits Power supply: See gear motor and/or order confirmation/delivery note.

  • Page 33: Alt-Sb-15, Without Aeration (Item Number 9614328901)

    6 Technical Data 6.2 ALT-SB-15, Without Aeration (item number 9614328901) Environmental requirements: Temperature: 10°C - 40°C Relative humidity: 20% - 80% Size: See order confirmation/delivery note: Dimensions to be found in chapter 7 Parts list/Service kits Power supply: See gear motor and/or order confirmation/delivery note.

  • Page 34: Parts List/Service Kits

    7 Parts list/Service kits All possible configurations described below. Always use original Alfa Laval parts. 7.1 ALT-SB-15, with aeration 7.1.1 7.1.1 7.1.1 Drawing Drawing Drawing (item (item (item number number number 9614322301) 9614322301) 9614322301)
  • Page 35 7 Parts list/Service kits All possible configurations described below. Always use original Alfa Laval parts. 7.1.2 7.1.2 7.1.2 Part Part list Part list list (item (item number (item number 9614322301): number 9614322301): 9614322301): Drawing # # # Item # # #...

  • Page 36: Alt-Sb-15, Without Aeration

    7 Parts list/Service kits All possible configurations described below. Always use original Alfa Laval parts. 7.2 ALT-SB-15, without aeration 7.2.1 7.2.1 7.2.1 Drawing Drawing Drawing (item (item (item number number number 9614328901) 9614328901) 9614328901)
  • Page 37 7 Parts list/Service kits All possible configurations described below. Always use original Alfa Laval parts. 7.2.2 7.2.2 7.2.2 Part Part list Part list list (item (item number (item number 9614328901) number 9614328901) 9614328901) Drawing # # # Drawing Drawing Item...

  • Page 38: Alt-Sb-15, With And Without Aeration

    According to local legislation *For more information and certificate see section 8.4 Drive Unit instructions Please contact Alfa Laval if a new gear motor is required. In this way it is ensured that the new gear motor fulfils all local legislation.
  • Page 39 7 Parts list/Service kits 7.3.2 7.3.2 7.3.2 Pr Pr Propeller opeller opeller, , , Upper Upper Upper, , , Drawing Drawing Drawing (Drawing (Drawing (Drawing number number number 96143199) 96143199) 96143199) 7.3.3 7.3.3 7.3.3 Pr Pr Propeller opeller opeller, , , Upper Upper Upper, , , V V V ariants ariants...
  • Page 40 7 Parts list/Service kits 7.3.4 7.3.4 7.3.4 Agitator Agitator Agitator shaft, shaft, welded, shaft, welded, welded, Drawing Drawing (Drawing Drawing (Drawing number (Drawing number number 96143204) 96143204) 96143204) 7.3.5 7.3.5 7.3.5 Agitator Agitator Agitator shaft, shaft, welded, shaft, welded, welded, V V V ariants ariants ariants (Drawing (Drawing number...
  • Page 41 7 Parts list/Service kits 7.3.6 7.3.6 Pr Pr Propeller 7.3.6 opeller opeller, , , Lower Lower Lower, , , Drawing Drawing Drawing (Drawing (Drawing number (Drawing number number 96143275) 96143275) 96143275) 7.3.7 7.3.7 Pr Pr Propeller 7.3.7 opeller opeller, , , Lower Lower Lower, , , V V V ariants ariants (Drawing...

  • Page 42: Accessories

    7 Parts list/Service kits 7.4 Accessories 7.4.1 7.4.1 7.4.1 Mounting Mounting Mounting tool, tool, tool, Drawing Drawing (Drawing Drawing (Drawing number (Drawing number number 9614324701 9614324701 9614324701 The mounting tool must be used for correct installation of SB Agitator Type 15 Mounting Mounting Mounting T T T ool,...
  • Page 43 7 Parts list/Service kits 7.4.3 7.4.3 7.4.3 W W W elding elding elding Flange Flange (Counter Flange (Counter (Counter Flange), Flange), Flange), Drawing Drawing (Drawing Drawing (Drawing (Drawing number number number 9614323701) 9614323701) 9614323701) W W W elding elding elding Flange Flange (Counter Flange (Counter Flange),...

  • Page 44: Installation Drawing

    7 Parts list/Service kits All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits 7.5 Installation drawing 7.5.1 7.5.1 7.5.1 Complete Complete Agitator Complete Agitator in in in tank Agitator tank tank 7.5.1 7.5.1 7.5.1 Complete Complete Complete Agitator...

  • Page 45: Appendix

    We hereby confirm that the materials used in the equipment stated in this manual are suitable and licensed for FDA and can be used in food applications in accordance with FDA. Handling/assembly at Alfa Laval has not changed the material characteristics and parts have not been contaminated with unacceptable products.

  • Page 46: Order Specific "Tank With Agitator" Drawing, Example

    8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits 8.2 Order specific “Tank With Agitator” drawing, example...

  • Page 47: Drive Unit Lubrication

    8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits 8.3 Drive Unit lubrication...
  • Page 48 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 49 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 50 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 51 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 52 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits 8.4 Drive Unit instructions...
  • Page 53 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 54 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 55 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 56 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 57 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 58 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 59 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 60 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 61 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 62 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 63 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 64 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 65 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 66 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 67 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 68 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 69 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 70 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 71 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 72 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 73 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 74 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 75 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 76 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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