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SERVICE MANUAL
EN
77-3128-R2 (10/2022)
240-2012-AC
ACID COMPATIBLE CCV VALVE
(COMPATIBLE WITH STRONG ACIDS SUCH AS PTSA)
SPECIFICATIONS
Maximum air inlet pressure (both models):
Air requirements (operating pressure):
Air inlet connection port:
Maximum fluid pressure:
Fluid connection ports (2x):
Valve actuation speed (ON/OFF cycles):
Pressure Drop w/ 70 cP Test Fluid:
(Varies w/ material press. and viscosity)
WARNING
!
Some materials and catalysts are extremely dangerous.
Wear proper PPE during installation and maintenance.
Consult the material SDS sheet for specific
PPE requirements.
WARNING
!
Know your operating pressures! Use only Binks hoses and
fittings rated for the required operating pressures for use
with this product. See maximum air and fluid pressure for
each model listed in the specifications.
7 bar [105 psi]
4.8-6.9 bar [70-100 psi]
M5 x 0.8 (f)
69 bar [1000 psi]
1/4" NPT (f)
55 cycles/min
1 PSI press. drop @ 500 PSI and 200 cc/min
7 PSI press. drop @ 500 PSI and 1000 cc/min
43 PSI press. drop @ 500 PSI and 3800 cc/min
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Summary of Contents for Carlisle BINKS 240-2012-AC
- Page 1 SERVICE MANUAL 240-2012-AC ACID COMPATIBLE CCV VALVE (COMPATIBLE WITH STRONG ACIDS SUCH AS PTSA) SPECIFICATIONS Maximum air inlet pressure (both models): 7 bar [105 psi] Air requirements (operating pressure): 4.8-6.9 bar [70-100 psi] Air inlet connection port: M5 x 0.8 (f) Maximum fluid pressure: 69 bar [1000 psi] Fluid connection ports (2x):...
- Page 2 II 2 G X / Ex h II Gb Notified body details and role: Element Materials Technology (2812) Lodging of Technical file This Declaration of conformity / incorporation is Carlisle Fluid Technologies UK Ltd, issued under the sole responsibility of the Ringwood Road, manufacturer: Bournemouth, BH11 9LH. UK Representative authorised to compile the Sales and Marketing Director.
- Page 3 II 2 G X / Ex h II Gb Notified body details and role: Element Materials Technology (0891) Lodging of Technical file This Declaration of conformity/incorporation is Carlisle Fluid Technologies UK Ltd, issued under the sole responsibility of the Ringwood Road, manufacturer: Bournemouth, BH11 9LH. UK ...
- Page 4 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING NOTE CAUTION Hazards or unsafe practices which Hazards or unsafe practices which could result in severe personal Important installation, operation or could result in minor personal injury, injury, death or substantial property maintenance information.
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Page 5: Parts List
240-2012-AC HIGH PRESSURE CCV VALVES 240-2044-AC Notched Hex PARTS LIST Item Item Part No. Description Qty. Part No. Description Qty. 240-2026 M4 x .7 x 45 SHCS SS, 4-PACK SSP-1421 PIPE PLUG, 1/4" 240-2017 END CAP CCV-13 SPANNER NUT 240-2037 RETURN SPRING 240-2030 SPLIT COLLAR... - Page 6 240-2012-AC MAINTENANCE DISASSEMBLY ORDER SHOWN. REVERSE FOR REASSEMBLY. MAINTENANCE SYMBOLS: see page 1) LOCTITE # or equivalent Nm [in-lb or ft-lb] Part number = AGMD-010 2.0-2.5 Nm [18-22 in-lb] 7.7-8.1 Nm [68-72 in-lb] 240-2056 SEAL TOOL KIT (See steps 4 & 6) PART NO DESCRIPTION QTY.
- Page 7 CCV-7 VALVE TOOL How to install Color Change Valve (CCV) using the CCV-7 Valve Tool Tighten securely. Test for leaks. NOTE A 1-1/16 Wrench may be used to tighten the CCV to the block instead of the CCV-7 Tool. Remove used o-ring and install new o-ring included with the valve.* CCV-7 Tool...
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Page 8: Warranty Policy
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.
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