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SERVICE MANUAL
EN
Air requirements (operating pressure): 4.8-6.9 bar [70-100 psi]
Valve actuation speed (ON/OFF cycles): 55 cycles/min
77-3118-R3 (9/2018)
LOW PRESSURE
SPECIFICATIONS
Maximum air inlet pressure: 7 bar [105 psi]
Air inlet ports (1x per valve): 1/8" NPT (f)
Maximum fluid pressure: 20.7 bar [300 psi]
Fluid inlet ports (2x per valve): 1/4" NPT (f)
Fluid outlet connection: 1/4" NPT (f)
Fluid flow capacity: 3800 cc/min @ 47 psi pressure drop
Maximum number of colors: 30
Wetted parts: 300 series Stainless Steel, PTFE
(paint viscosity = 700 centipoise)
Varies according to material pressure and viscosity.
1 / 8
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Summary of Contents for Carlisle BINKS 240-5100
- Page 1 SERVICE MANUAL 240-5100 COLOR CHANGE VALVE STACKS LOW PRESSURE SPECIFICATIONS Maximum air inlet pressure: 7 bar [105 psi] Air requirements (operating pressure): 4.8-6.9 bar [70-100 psi] Air inlet ports (1x per valve): 1/8" NPT (f) Maximum fluid pressure: 20.7 bar [300 psi] Fluid inlet ports (2x per valve): 1/4"...
- Page 2 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING NOTE CAUTION Hazards or unsafe practices which Hazards or unsafe practices which could result in severe personal Important installation, operation or could result in minor personal injury, injury, death or substantial property maintenance information.
- Page 3 240-5100 INSTALLATION 213mm 8.376in Fluid Inlet port: 1/4" NPT (f) Air Inlet port: 1/8" NPT (f) CHART Fluid Outlet port: 33mm 70mm .266in 1/4" NPT (f) 1.312in 2.750in 240-5108 SHOWN VERTICAL DIMENSION 240-5101 240-5102 104.8mm [4.125in] 240-5103 240-5104 139.8mm [5.501in] 240-5105 240-5106 174.7mm [6.877in]...
- Page 4 240-5100 COLOR CHANGE STACK ASSEMBLIES 240-5108 8 VALVE ASSEMBLY SHOWN ITEMS 1, 5, 6, & 9 QUANTITIES WILL VARY. SEE PARTS LIST AT RIGHT. www.carlisleft.com 4 / 8 77-3118-R3 (9/2018)
- Page 5 240-5131 240-5130 240-5129 240-5128 240-5127 240-5126 240-5125 240-5124 240-5123 240-5122 240-5121 240-5120 240-5119 240-5118 240-5117 240-5116 240-5115 240-5114 240-5113 240-5112 240-5111 240-5110 240-5109 240-5108 240-5107 240-5106 240-5105 240-5104 240-5103 240-5102 240-5101 77-3118-R3 (9/2018) 5 / 8 www.carlisleft.com...
- Page 6 240-5100 DISASSEMBLY 15-18 N-m [132-156 in-lbs] (Reverse for assembly) Nm [in-lb or ft-lb] 12-15 N-m [110-130 in-lbs] www.carlisleft.com 6 / 8 77-3118-R3 (9/2018)
- Page 7 CCV-7 VALVE TOOL How to remove Color Change Valve (CCV) using the CCV-7 Valve Tool: 77-3117 & 77-3118 updates HOW TO INSTALL COLOR CHANGE VALVE (CCV) USING THE CCV-7 VALVE TOOL: When installing the CCV valve assembly into a manifold block, DO NOT use pipe sealant or PTFE tape.
- Page 8 This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.
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