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SERVICE MANUAL
EN
1
2
Item
Part No.
Description
No.
1
CCV-43
END CAP (GOLD)
2
CCV-45
CLAMPING NUT
l
3
VA-246
CUP
l
4
CCV-3
NUT
5
CCV-42
VALVE INDICATOR
6
CCV-41-K2
SPRING
7
CCV-4
SPRING WASHER
8
CCV-8-K2
VALVE NEEDLE SEAL
l
9
240-2039
VALVE BODY
10
SSP-1421
PIPE PLUG, 1/4"
11
CCV-13
SPANNER NUT
CS-15-01-R3 (9/2018)
CCV-403-SS & CCV-403-SS-E
COLOR CHANGE VALVES
CCV-403-SS & CCV-403-SS-E
10
9
3
4
5
6
7
CCV-403-
CCV-403-
SS
SS-E
1
1
1
1
1
1
1
1
1
1
1
Air requirements (operating pressure):
Valve actuation speed (ON/OFF cycles):
VALVE BODY
PRIOR TO 05/2015
12
13
14
11
8
Item
Part No.
No.
1
12
LSMM0053
1
13
240-2030
1
14
240-2032
1
15
CCV-40-K2
1
16
CCV-39
1
17
CCV-44
1
18
SST-8436
l Parts are included within the following service kits:
1
KK-4841 SEAL REBUILD KIT
1
Recommended grease:
1
AGMD-010 Silicone free grease 50g [2oz] tube
–
1 / 8
SPECIFICATIONS
Maximum air inlet pressure:
4.8-6.9 bar [70-100 psi]
Air inlet connection:
Maximum fluid pressure:
20.7 bar [300 psi]
Fluid inlet connections (2x):
300 series Stainless Steel,
Wetted Parts:
17
18
15
16
SPANNER TOOL: CCV-7
(SOLD SEPARATELY)
CCV-403-
Description
SS
METRIC SPANNER NUT
SPLIT COLLAR
SPRING CLIP
l
POPPET SEAT
l
STEM
l
RING RETAINER
RETAINING RING
l
www.carlisleft.com
7 bar [105 psi]
1/8" NPT (f)
1/4" NPT (f)
55 cycles/min
PTFE
CCV-403-
SS-E
–
1
1
1
1
1
1
1
1
1
1
1
1
1
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Summary of Contents for Carlisle Ransburg CCV-403-SS
- Page 1 SERVICE MANUAL CCV-403-SS & CCV-403-SS-E COLOR CHANGE VALVES SPECIFICATIONS Maximum air inlet pressure: 7 bar [105 psi] Air requirements (operating pressure): 4.8-6.9 bar [70-100 psi] Air inlet connection: 1/8" NPT (f) Maximum fluid pressure: 20.7 bar [300 psi] Fluid inlet connections (2x): 1/4"...
- Page 2 II 2 G X Notified body details and role: Element Materials Technology. WN8 9PN UK Lodging of Technical file This Declaration of Conformity Carlisle Fluid Technologies, /incorporation is issued under the sole 320 Phillips Ave., responsiblility of the manufacturer: Toledo, OH 43612...
- Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING NOTE CAUTION Hazards or unsafe practices which Hazards or unsafe practices which could result in severe personal Important installation, operation or could result in minor personal injury, injury, death or substantial property maintenance information.
- Page 4 DISASSEMBLY ORDER SHOWN. REVERSE FOR REASSEMBLY. MAINTENANCE SYMBOLS: see page 1) LOCTITE # or equivalent Nm [in-lb or ft-lb] Part number = AGMD-010 77-3117 & 77-3118 updates HOW TO INSTALL COLOR CHANGE VALVE (CCV) USING THE CCV-7 VALVE TOOL: When installing the CCV valve assembly into a manifold block, DO NOT use pipe sealant or PTFE tape.
- Page 5 NOTES CS-15-01-R3 (9/2018) 5 / 8 www.carlisleft.com...
- Page 6 NOTES www.carlisleft.com 6 / 8 CS-15-01-R3 (9/2018)
- Page 7 NOTES CS-15-01-R3 (9/2018) 7 / 8 www.carlisleft.com...
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Page 8: Warranty Policy
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.
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