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Carlisle DeVilbiss AG362P Series Service Manual

Low pressure, air atomisation automatic spray gun, with lever or screw type manifold & 'petite' head
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SERVICE MANUAL
EN
DEVILBISS AG360
AG362P
Series:
Low Pressure, Air Atomisation Automatic Spray
Gun, with Lever or Screw Type Manifold & 'Petite'
Head
II 2 G X T6
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand
this manual.
Contact your local DeVilbiss representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.
SB-E-2-644 R5.1
www.carlisleft.com

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Summary of Contents for Carlisle DeVilbiss AG362P Series

  • Page 1 SERVICE MANUAL DEVILBISS AG360 AG362P Series: Low Pressure, Air Atomisation Automatic Spray Gun, with Lever or Screw Type Manifold & 'Petite' Head II 2 G X T6 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual.

  • Page 2: Functional Description

    FUNCTIONAL DESCRIPTION The AG362P low pressure air atomising spray guns are designed to be fast changeover, modular construction applicators, for precision spray finishing on machines and fixed mountings. The gun can be mounted on either a rear entry, lever operated, fast detachable manifold, or a screw attached, low profile manifold, dependant on the part number selected and mounting preference.
  • Page 3 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 20/4/16 3/28 SB-E-2-644 R5.1...
  • Page 4 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance severe personal injury, death or substantial minor personal injury, product or property information.
  • Page 5 AG362P GUN PART NUMBER FORMAT & PART SELECTION GUIDE AIR CAP FLUID TIP HVLP Size & construction 90HV See table 2 Conventional See table 1 AG362P 90HV GUN HEAD FLUID PASSAGEWAYS VALVE OPTIONS Single hole head feed Control Valve Head recirculation Plugged MANIFOLD TYPE BACK END OPTIONS...
  • Page 6 TABLE 2 AG362P RECOMMENDED FLUID TIP / AIR CAP COMBINATIONS AIR CAP Atomisation Type 0.5mm 0.7mm 0.85mm 1.0mm 1.2mm 1.4mm 1.6mm 1.8mm 2.0mm 2.2mm 2.8mm 90HV HVLP Conventional For HVLP tip & needle part numbers, see table 3. High quality stainless steel tips & needles available in this type & size. TABLE 3 AG362P FLUID TIPS &...
  • Page 7 TYPICAL AIR CONNECTION SCHEMATIC - LEVER TYPE MANIFOLD Compressed air take-off Shut-off valve Air filter Air regulator & gauge solenoid valve, normally closed Quick exhaust valve & silencer CAP - 1/8" G CYL - 1/8" G WARNING The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows.
  • Page 8 TYPICAL FLUID CONNECTION SCHEMATIC - LEVER TYPE MANIFOLD AG362P-XXXX-XX-L AG362PU-XXXX-XX-L FRONT VIEW FRONT VIEW Fluid filter Fluid supply Shut-off valve Fluid restrictor valve Fluid reservoir Fluid - 1/8" G NOTE Protective coatings have been used for storage protection. Flush the equipment fluid passageways with appropriate solvent before use.
  • Page 9 TYPICAL AIR CONNECTION SCHEMATIC - SCREW TYPE MANIFOLD Compressed air take-off Shut-off valve Air filter Air regulator & gauge solenoid valve, normally closed Quick exhaust valve & silencer CAP - 1/4" G CYL - 1/8" G WARNING The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows.
  • Page 10 TYPICAL FLUID CONNECTION SCHEMATIC - SCREW TYPE MANIFOLD AG362P-XXXX-XX-S AG362PU-XXXX-XX-S AG362P-XXXX-XX-T FRONT VIEW FRONT VIEW FRONT VIEW Fluid filter Fluid supply Shut-off valve Fluid restrictor valve Fluid reservoir Fluid - 1/4" NPS NOTE Protective coatings have been used for storage protection. Flush the equipment fluid passageways with appropriate solvent before use.
  • Page 11 SPRAY GUN AND MANIFOLD INSTALLATION AG362P - LEVER TYPE MANIFOLD AG362P - SCREW TYPE MANIFOLD 11/28 SB-E-2-644 R5.1 www.carlisleft.com...

  • Page 12: Exploded View

    EXPLODED VIEW REF. PART No. DESCRIPTION AGMD-048 RETAINING RING SEE TABLE AIR CAP SEE TABLE FLUID TIP SPA-425-K 'PETITE' SPRAYHEAD KIT SPRAYHEAD SN-18-1-K2 GASKET (KIT OF 2) SPA-152P-K HEAD SPA-152PU-K RECIRCULATION HEAD SPA-159-K NEEDLE PACKING 12/28 SB-E-2-644 R5.1 www.carlisleft.com...
  • Page 13 PARTS LIST CONTINUED ASSEMBLY REF. PART No. DESCRIPTION QTY. SPA-29X-K4 O RING (KIT OF 4) SPA-153-K BODY SPA-52 AIR TUBE S-28223X-K4 O RING (KIT OF 4) S-14192-K4 TORX SCREW (KIT OF 4) S-28220X-K2 O RING (KIT OF 2) SPA-60X-K PISTON & SEAL KIT S-28224X-K4 O RING (KIT OF 4) SPA-62-K2...

  • Page 14: Typical Setting

    TYPICAL SETTING The ATOM air valve controls the atomising air pressure, the FAN valve controls the spray pattern size. To increase the pressure, turn anti-clockwise and to reduce the pressure turn clockwise. Fluid flow can be adjusted with an external fluid regulator. TYPICAL START-UP SEQUENCE Turn the FAN and ATOM air valves anti-clockwise to be fully open.

  • Page 15: Maintenance

    MAINTENANCE KEY - MAINTENANCE SYMBOLS Order for disassembly (reverse for assembly) Item Number Petroleum Grease/Jelly Thread Sealant Thread Locker DISASSEMBLY TIP & NEEDLE 15/28 SB-E-2-644 R5.1 www.carlisleft.com...
  • Page 16 DISASSEMBLY PACKING DISASSEMBLY PISTON 16/28 SB-E-2-644 R5.1 www.carlisleft.com...
  • Page 17 TROUBLESHOOTING MECHANICAL PERFORMANCE GENERAL FAULTS CAUSE CORRECTION No air pressure at gun. Check air supply and air line. Will not spray. Fluid needle adjustment knob not Open fluid needle adjustment knob. open enough. Check fluid tip/needle selection Incorrect needle fitted to gun. chart and fit correct item.
  • Page 18 When removing air cap from retaining ring, do not remove the ring seat from the retaining ring. Damage to the parts may occur. Simply wipe parts clean and reassemble with new or clean air cap. FLUID FAULTS CAUSE CORRECTION Fluid tip internal seat scored Replace.
  • Page 19 AIR FAULTS CAUSE CORRECTION Piston contaminated and not Remove piston and thoroughly clean correctly seating. valve shaft and seating surfaces. Small air leak from air cap when gun is not triggered. Piston seal damaged or missing. Replace. LEVER TYPE MANIFOLD FAULTS ASSEMBLY FAULTS CAUSE CORRECTION...
  • Page 20 SCREW TYPE MANIFOLD FAULTS ASSEMBLY FAULTS CAUSE CORRECTION Spray gun does not locate onto Item 29 - locking pin still in Remove item 29 - locking pin. manifold. place. Clamping screw has not been Tighten screw. tightened. Spray gun is loose when assembled onto manifold.
  • Page 21 TROUBLESHOOTING SPRAY PERFORMANCE CONDITION CAUSE CORRECTION Heavy top or bottom pattern. Material build-up on air cap, Soak cap or tip in suitable solvent plugged horn holes, centre holes or and thoroughly clean. jets. Material build-up on fluid tip exterior Replace fluid tip or air cap if or partially plugged fluid tip.
  • Page 22 Heavy centre pattern. Turn out counter clockwise to Pattern adjustment valve set too low. achieve correct pattern. Reduce fluid flow by turning fluid Too much material. needle adjusting screw clockwise. Reduce fluid pressure. Material too thick. Thin to correct consistency. Atomising air pressure too low.
  • Page 23 Ball end heavy pattern. Change fluid tip for smaller size or Too much fluid flow. change air cap for different specification air cap. Too much atomisation air pressure. Reduce air pressure. Excessive bounce-back. Check distance (normally 150- Gun too far from surface. 200mm).
  • Page 24 MOUNTING ADAPTOR OPTIONS - SCREW TYPE MANIFOLD SPA-173-K SPA-174-K Horizontal mounting bar and screws. Vertical mounting bar and scerws. SPA-175-K SPA-176-K Mounting block and screws. Index adjustment and screws 24/28 SB-E-2-644 R5.1 www.carlisleft.com...
  • Page 25 ACCESSORIES PART No. DESCRIPTION SPA-417-K Micrometer needle adjustment assembly. SPA-426-K Ratchet needle adjustment assembly. SPA-167-K Fixed needle position end cap. SPA-414-K Control Valve Atomisation & fan blanking plugs, replaces items (34) see exploded SPA-111-K2 view. Atomisation & fan low profile control valve, replaces item (34) see SPA-423-K exploded view.
  • Page 26 DIMENSIONS AG362P - LEVER TYPE MANIFOLD AG362P - SCREW TYPE MANIFOLD 26/28 SB-E-2-644 R5.1 www.carlisleft.com...
  • Page 27 NOTES 27/28 SB-E-2-644 R5.1 www.carlisleft.com...

  • Page 28: Warranty Policy

    © 2017 Carlisle Fluid Technologies,Inc. All rights reserved. DeVilbiss is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For technical assistance or to locate an authorised distributor, contact one of our international sales and customer support locations below.

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